PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. DRAFT MANUAL FOR DOMESTIC ELECTRI FOOD MIXERS (LIQUIDIZERS AND GRINDERS) AS PER IS 4250:1980 (FIRST ISSUE) BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 AMENDMENT SHEET The Product Manual is amended or modified only by Central Marks Department. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. The amendments to the Manual are recorded by the Central Marks Department. The respective custodians of the controlled copies of the Manual are informed to replace the modified pages. AMENDMENT No. Date FORWORD DISCARD Clause No. Page No. INSERT Issue No. Clause No. Page No. REMARKS Issue No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. This manual elaborates principle manufacturing processes, infrastructure and quality controls, Scheme of Testing and inspection ,Marking fee rates, guidelines for writing scope of licence and inclusion of new types, Size of sample to be drawn for testing and manner of sealing it, list of test equipments/facilities, testing charges, testing time and Test facilities at BIS labs/OSLs etc. This also outlines raw materials involved in manufacturing of the product. This manual aims in providing basic inputs and all essential aspects with the expectation of bringing uniformity in BIS certification activity of the product. This document is intended for internal use by BIS inspecting officers who should however do not treat such document as replacement for referred Standards or that of relevant Scheme for Testing and Inspection (STI). Table of Contents PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. 1. SECTION I PRODUCT 1.1. Description of Product(s) 1.2. Latest Indian Standard 1.3. List of Referred Indian Standards 1.4. Checklist for Submission of an application for GOL 2. SECTION II: RAW MATERIALS 2.1. List of Raw Materials 3. SECTION III: MANUFACTURING PROCESS & IN-PROCESS QUALITY CONTROLS 3.1. Manufacturing Flow Chart and Description 3.2. Infrastructure for production 4. SECTION IV: CERTIFICATION CRITERIA 4.1. Identification of critical requirements 4.2. Scheme of testing and inspection 4.3. Marking fees 4.4. Guidelines for writing scope of licence 4.5. Guidelines for inclusion of new varieties 4.6. Sample Size 4.7. Manner of sealing sample 4.8. Handling of Remnants 5. SECTION IV INSPECTION AND TESTING 5.1. Packing material requirement for samples 5.2. List of required Test Equipment/facilities and frequency of calibration 5.3. Status of Test Facilities in BIS Labs and OSLs with Testing Charges, and approximate time required for testing by BIS Labs/OSLs 5.4. Basis for Grant of Licence 5.5. Details of Tests to be carried out in factory 6. SECTION V OTHER IMPORTANT ASPECTS 1. SECTION I: PRODUCT PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: 1.1. Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. Description of Product(s): The description covers electric motor driven food-mixers (Grinders and liquidizers ) intended for domestic use land designed for operation at voltages not exceeding 250 V. Multipurpose machines which are used together with certain accessories are also covered by this standard as far as it applies. LATEST INDIAN STANDARD: a) IS 4250:1980 (with amendment no1 to 9) • 1.2. List of referred standard- IS 302 and for raw material SEE 2.1 BELOW. 1.3. CHECK LIST FOR SUBMISSION OF AN APPLICATION FOR GOL CHECK LIST FOR SCRUTINY OF APPLICATIONS AT THE COUNTER ( to be checked at the time of receipt of Application) SR No 1. 2. 3. 4. 5. 6. Notes: Requirement Yes/No Whether the application form is as per BIS standard format and filled completely with no column left as blank? Whether the application is signed and stamped ? Whether the application is accompanied with requisite fee (DD or evidence of transfer through RTGS) Whether the application is accompanied with check list? Whether the application is accompanied by all documents as per “ the list of documents to be attached”? ( Please see Annexure A, Annexure A-1, Annexure A-2, Annexure A-3, Annexure B) In case the application is under “ simplified procedure “, is the test report attached with application and is not older than one month from date of submission of application ? PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: • • • Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. If the application is found to be complete, it shall be recorded and acknowledgement issued to be applicant across the counter. If the application is found to be incomplete or deficient , the deficiencies shall be clearly communicated to be applicant in writing and acknowledgement obtained across the counter. The application shall , then , be marked to the head of the branch office , immediately. Annexure 2 CHECK LIST FOR SCRUNITY OF APPLICATIONS BY CONCERNED OFFICER IN THE BO ( to be checked at the time of receipt of Application) SR No 1. 2. 3. 4. 5. 6. Requirement Yes/ No Whether the application is complete in all respects, including the availability of requisite infrastructure for manufacturing and testing as per the Indian Standards ? ( Please see Check- list attached as Annexure B) Whether the test resport(s) attached with the application has/ have been submitted within the specified time norms ( applicable in case of simplified procedure) ? Whether the test report(s) is / are from BIS or BIS recognized laboratory (ies) only? Whether the test report(s) show conformity of the sample(s) tested to the relevant Indian Standard(s)? Whether all the requirement as per the relevant Indian Standard(s) have been tested ? Whether in case of application under the Foreign Manufacturer’ Certification Scheme additional requirement as given in Annexure C, have been checked and found in order? Note: After scrutiny of the application, the concerned Officer shall communicate the deficiencies , if any , to the applicant and also indicate the date on which the preliminary / verification inspection is proposed to be carried out, clearly indicating that all deficiencies shall have to be completed by the applicant within the stipulated period in order to order to enable to BIS officer to verify the same during the preliminary / verification inspection. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. Annexure A LIST OF DOCUMENTS TO BE ATTCAHED WITH APPLICATION SR NO TITLE OF DOCUMENT PAGE 1. Check list ( Please see Annexure B) 2. In case the application is filed under “ simplified Procedure” , the test report(s) in original from BIS or its recognized laboratories for all the requirement s of the product and , where applicable, of raw material(s)/ component(s) 3. Document of Central/ State government ( e.g. Registration Certificate, Memorandum of Articles, etc) authenticating the address and purpose of the establishment of the manufacturing unit for which the application is made for grant of license. 4. In case the applicant applies as SSI Unit , copy of valid Registration Certificate from the Local/ State authority or from a Chartered Accountant? 5. In case the application is signed by the authorized signatory of the applicant, authorization letter from CEO in the name of the authorized signatory. 6. Process Flow- chart covering all processes of manufacture ( from raw material to finished product stage) , including details of in- process controls at each stage, even for those stages which have been outsourced? 7. Complete list of manufacturing machinery , clearly indicating the name of the machinery, the details of the process for which have been outsourced? 8. In case some of the manufacturing processes are outsourced, provide details of such processes and the controls exercised by you before receipt of such material/ components, etc. Also attach an authenticated copy of the agreement. 9. Complete list of testing facilities, clearly indicating the name of the equipments , the test for which it is used ( mention clause No of the Indian Standard ), range / least count/ accuracy of the test equipment, calibration status and quantity in Annexure A-2 Note: Model lists of testing facilities for some of the Indian Standards already covered under product certification are available on the BIS website and may be PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: 10. 11. 12. 13. 14. 15. 16. Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. referred. However for other Indian Standards, you are advised to study the relevant Indian Standard(s) and / or contact the concerned Branch Office of BIS for guidance. Copies of calibration certificate of testing equipment valid till 3 months of acceptance of application. Where applicable, consent letter, from BIS recognized laboratory ( for requirement which have got to be and / or are proposed to be got tested from outside lab for which the applicant does not have in- house test facilities.) Plant Layout clearly indicating location of manufacturing machinery, lab, office, workshop, amenities , storage area etc, available in the factory premises, with the application? Appointment letter of QC personnel indicating names, experience, qualifications, date of appointment and also attach a copy each of the qualification certificate Copy each of the test reports/ suppliers test certificate for each of the raw materials/ components. Copy of in-house or independent test report for the product covering all requirements as per the relevant Indian Standard. In case application is under simplified procedure, an undertaking on his letter head ( see Annexure A-30 that the license if granted to him shall be put under Stop Making by BIS if the verification sample(s) drawn during verification visit of the BIS officer prior to grant of license fail to conform to the Indian Standard. In case the License does not take corrective actions, informs BIS and offers two improved lots to BIS for inspectional testing within one month o f the date of Stop Marking, the license shall be processed for cancellation and no further chance would be given to the license. Annexure A-1 ( Sr No 7 on the List of Documents) DECLARATION REGARDING MANUFACTURING MACHINERY • • • Application name:__________________________________________ Application No: ____________________________________________ Name/ address:______________________________________________ PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date Machinery Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Make Capacity Page No. Number Remarks I hereby declare that the machinery of which details are given overleaf is owned by me and are actually installed in the premises* I have checked and found that machinery of which details are given overleaf was available during my specification. I also declare that in case of grant of license, I will send prior intimation to BIS whenever any machinery is taken out of the premises of the firm due to any reason Signature of BIS I.O.: _______________________ Signature of Firm’s Representative:_____________ Name:_______________________________ ____ Designation:__________________________ ____ Date:_________________________________ _ Name:_____________________________ __ Designation:_______________________ ____ Date of verification:________________________ _ Annexure A-2 (Sr No 9 on the List of Documents) DECLARATION REGARDING TEST EQUIPMENT No entry to be crosses PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: • • • Sr No & Date Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. Application No________________________ License No:____________________________ Name/ Address:___________________________ Test Equipment/ Chemicals and Identification Numbers ( Where Applicable) Least Count & Range ( Where Applicable) Valid Calibration ( Where required Yes/ No) Tests Used in with Clause reference) Remarks ( Indicate Number of Equipments) I hereby declare that the machinery of which details are given overleaf is owned by me and are actually installed in the premises* I have checked and found that machinery of which details are given overleaf was available during my specification. I also declare that in case of grant of license, I will send prior intimation to BIS whenever any machinery is taken out of the premises of the firm due to any reason Signature of BIS I.O.: _______________________ Signature of Firm’s Representative:_____________ Name:_______________________________ ____ Designation:__________________________ ____ Date:_________________________________ _ Name:_____________________________ __ Designation:_______________________ ____ Date of verification:________________________ _ PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. ANNEXURE A-3 (Sr no 16 on the List of Documents) To be submitted on the letter head by CEO / Authorized Signatory to concerned Head of the Branch office along with the Application and other documents) The Director and Head BIS _______________________ Dear Sir, I, ______________________________________ ( name of person) ________________( designation) have applied for a license to you for use of BIS standard mark on ______________ ( name of product) being manufactured at our factory at ___________________________________________________________________( give address). I given an undertaking that the license if granted against his application shall be put under Stop Marking by BIS if the verification sample(s) drawn during verification visit of the BIS officer prior to grant of license fail to conform to the Indian Standard. In such a case, I shall take necessary corrective actions and inform the same to BIS within 15 days along with offering fresh lot of products manufactured after taking corrective actions, from which samples ( of rating/ size / variety which facilitates verification of corrective actions on the reported failures) shall be drawn by BIS for independent testing. I agree that the resumption of marking in such cases shall be allowed only on the basis of independent satisfactory Test Reports of the fresh samples offered ( including long duration tests where failures were in long duration tests). In case the fresh sample drawn by BIS for independent testing fails, or the licensee does not inform corrective actions taken and does not offer improved samples within 15 days of the sate of Stop Marking, the license shall be processed for cancellation without any further chance to me. Date (Name) ( Designation) PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. ( Seal) ANNEXURE B CHECK LIST FOA APPLICATION TO BE SUBMITTED BY APPLICANT TO BIS WHILE APPLYING FOR BIS LICENSE UNDER PRODUCT CERTIFICATION SCHEME OF BIS The following check list is required to be submitted with all applications for grant of BIS license under the Product Certification Scheme of BIS. Please tick (√) in the relevant box. Whether applied under : simplified Procedure OR Normal Procedure Note: Refer BIS website or details of : Simplified Procedure” and “ Normal Procedure “ for grant of license. SR NO 1. 2. CHECK POINT General REQUIREMENT Is the application form completely filled? Name & Is the name and address of Address applicant ( manufacturing unit applying for license) same in the application as given in the attached document of Central/ State Government Status of • Has it been indicated Applicant ( whether the applicant Manufacturing is a large scale or small Unit) scale unit? • In case the applicant is a small scale unit, does the applicant hold valid registration Certificate from the Local / State authority or from a Chartered Accountant , and is the certificate attached. OBSERAVTIONS PAGE NO PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) • 3. IS No & Varieties • • 4. History • • 5. Signature • • 6. Machinery • Has it been indicated whether the applicant is a Public Sector or a Private Sector Company? Has applicant recorded the applicable mentioned designation , grade, type, variety, size etc. of the product for which the BIS license is sought? Where applicable , has the applicant signed by the CEO of the applicant? Where applicable , has the applicant provided information regarding earlier BIS license(s) held by them and /or cancelled in the past? Where applicable , has the applicant provided information regarding BIS licenses currently held by them? Is the application signed by the CEO of the applicant? In case the application is signed by a person other than the CEO, is the application signed by the authorized signatory of the applicant and his authorization is attached by the authorized signatory? Does applicant possess requisite manufacturing Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) • • • • 7. Testing Equipments & Calibration • infrastructure to manufacture the product as per the Indian Standard? Is installed capacity of production indicated in the application? Does applicant have all machineries installed as per manufacturing process at the applicants manufacturing premises? If answer to ‘c’ above is no , does the applicant outsource any o fits manufacturing processes and possesses valid agreements with other manufacturing units for the outsourced processes and traceability of material s, thus produced , etc? If answer to’ d’ above is yes, does the applicant has any control over such outsourced activity? Are these outsourced process will ensure testing the quality of final product for all requirements at the applicants manufacturing premises? Does applicant possesses requisite test facilities in- house as per the relevant Indian Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: 8. OC personnel 9. Raw Materials & Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Standard at its factory address? • Are valid calibration certificate for relevant test equipments attached are complete and valid at least 3 months after the date of recording? • If reply to a above is no does applicant have arrangement with BIS recognized outside lab for testing of the requirement for which it does not possess test facilities in- house? Is the consent letter as attached by applicant in this regard in order? Note: Relaxation in in-house test facilities may be allowed on submission of proper justification for requirements which are obligatory to get tested and for which frequency of testing, as prescribed in the relevant scheme and appointment letters of the QC personnel are in order. Does the applicant employ qualified & experienced Quality Control( QC) personnel on permanent basis and possess documentary evidence to establish the same? Are the copies of the qualification certificates and appointments letters of the QC personnel are in order. Where ever requirements for raw materials/ components Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Components 10. Plant Layout 11 Test Report(s) 12 Undertaking Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) used in the manufacturing of the product are specified in the standard, do test reports/ suppliers test certificate as submitted by the applicant show that these requirement are met as per the standard? Does copy of the plant ( applicant manufacturing premises) layout clearly indicates locatons of manufacturing machinery, laboratory , office, workshop, amenities, storage, area etc? Is the attached test report of in-house or from independent laboratory cover all requirements of the Indian Standard and is passing in such requirements? -----------------------------------------------In case the application is filed under "simplified Procedure" is the test report(s), in original, as submitted a) from BIS or its recognized laboratories? b) the test report is not older than one month from the date of submission of application. c) cover all the requirements of the standard, and d) passes in all such requirements. In case application is under simplified procedure, an undertaking shall be obtained from the applicant on his letter-head that the licence if granted against his application Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: 13 Application Fee Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) shall be put under Stop marking by BIS if the verification sample(s) (any sample including the long duration test samples) drawn during visit of the BIS officer prior to grant of licence fail to conform to the requirements of relevant Indian Standards. The licence shall take necessary corrective actions and inform the same to BIS along with fresh samples (of rating/size/variety which facilitates verification of corrective actions on the reported failures) manufacture after taking the corrective actions. The resumption of marking in such cases shall be allowed only on the basis of independent satisfactory Test Reports of the fresh samples offered (including long duration tests where failures were in long duration tests). In case the fresh sample drawn by BIS for independent testing fails, or the licensee does not inform corrective action taken and does not offer improved samples within 1 month of the date of Stop Marking, the licence shall be processed for cancellation and no further chance would be given to the licensee Has applicant paid requisite application fee of Rs. 1000/-, in equivalent US$ (Rs. 1000/plus 12.36% tax for applicants from SAARC countries)? Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: 14 Signature 15 Nomination Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Is the application countersigned by the applicant's Authorized Indian Representative? a. Has 'Nomination From' of 'authorized Indian representative(AIR)' in the prescribed format on the firm's letter-head, duly signed by the authorized signatory of the applicant and the AIR or the authorized person of the company of the AIR, been submitted with the application? b. Is the authorization to the signing authority to sign the 'Nomination From' on behalf of the Indian Co. also submitted? c. Is address of the AIR in the ‘Nomination Form’ complete and evidence of nationality, address proof, contact details like phone / fax numbers and e-mail address of the AIR submitted? d. In case AIR is an Indian company, have copies of registration certificate and/or Memorandum of Articles along with authorization letter from top management of the Indian company in the name of a person acting as the AIR also been submitted with the application? e. Has copy of Agreement between applicant and the Indian company / individual, Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) nominated as the AIR, also been submitted? f. Are copies of valid RBI clearance certificate for Indian Office / Branch of the applicant or any other relevant document for establishment of its Office / Branch in India provided? Are English translations of all the documents, which are in languages other than English, also available? 16 Language 17 Preliminary Inspection / Visit Charges Does the applicant undertake to bear inspection charges for all the inspections to be carried out by BIS at its premises before the grant of licence, including the arrangements and costs incidental thereto for travel and stay, visa, insurance, etc.? 18 Translation Facility Does the applicant undertake to arrange, if required, services of translator (for translation in English) during the visits of BIS officers to its factory? 19 Agreement Does the applicant agree to sign a legally binding agreement with BIS in the prescribed format? Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) 20 Indemnity Bond Does the applicant agree to submit an Indemnity Bond to BIS in the prescribed format? 21 Performance Bank Guarantee Does the applicant agree to furnish a Performance Bank Guarantee to BIS of US $ 10000/- (from a bank having its branch in India) in the prescribed format on the letter-head of the bank? Page No. 2. Section II 2.1. List of Raw Materials: The list of Raw materials along with the refer standards is as given 2.2 , 2.3 and 2.4: 2.2. Raw material details of Body Sets Sr. No Raw Material Reference Standards NA 1. 2. 3. 4. 5. Body Cord wire Plug Connection wire Connection clip 6. Screws NA 7. C.B. NA 8. Rotary Swich NA 9. coupler NA 10. knob 694 1293 NA NA NA PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. 11. Buff NA 12. Sleeves NA 13. legs NA 2.3. Sr. No 14. 15. 16. 17. Raw material details of Jar Sets Raw Material Jar sets Dome set Gasket set Bush Reference Standards NA NA NA NA 18. Blades NA 19. Nuts NA 20. Handle NA 21. Coupler set NA 22. spatula NA 23. Spindle set NA 24. screws NA 25. Jar pad NA 2.3.1. Raw material details of Motors which shall generally conform to IS: 996-1979. Sr. No Raw Material 26. 27. 28. 29. Stamping set Copper wire Bush S.S. rod Reference Standards NA NA NA NA PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. 30. O ring NA 31. S.S. circle NA 32. Varnish NA 33. Thinner NA 34. M.S.screw NA 35. Fan NA 36. wedges NA 37. Paper NA 3. Section III: Manufacturing process and in process quality control 3.1. Manufacturing Flow Chart and Description Procurement of body set Drilling of holes in body for cord and switch Procurement of components Procurement of Motor generally conforming to IS 996 Motor fitting in body Connection of motor wires to switch and cord Fitting of base plate with legs Mixer unit testing Assembly of jar testing with the mixer unit PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Finishing of mixer by buffing Testing of Mixer as per ISS Page No. Passed mixer packing in PP Bag Packing in printed box/Outer Box Note 1: Process Control will be done as per S.T.I. Note 2: This process flow chart is representative purpose only; actual process may defer depending on availability of Machines, Raw material. 3.2. Infrastructure for production The following manufacturing facilities/ machinery are necessary for manufacturing of electric motor driven food-mixers (Grinders and liquidizers ). Sr. No. 1 2 3 Machinery Moulding process (hand or injection moulding) Buffing of motors Screw drivers for assembling 4 Tool room with surface grinder, drilling machines, milling machines, lathe machines and grinder. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. 4. SECTION IV: Certification Criteria 4.1. Identification of critical requirements of the Indian standard Note: To be provided by CMD 4.2. Scheme of Testing and Inspection: As per Annexure B Annex B Doc:STI/4250/6 June 1989 SCHEME OF TESTING AND INSPECTION FOR CERTIFICATION OF DOMESTIC ELECTRIC FOOD MIXERS (LIQUIDIZERS & GRINDERS) ACCORDING TO IS: 4250-1980 1. LABORATORY: A laboratory shall be maintained, which shall be suitably equipped and staffed, where tests shall be carried out in accordance with the methods given in the specification. 1.1 All the testing equipments shall be periodically checked and records of such checks shall be maintained. 2. RECORDS: All the records of tests and inspection shall be kept in suitable forms approved by the Bureau. 2.1 Copies of any records or charts that may be required by the Bureau shall be made available at any time on request. 2.2 It is recommended that as far as possible, statistical quality control (SQC) methods may be used for controlling the quality during production as envisaged in this scheme see IS:397 (Part 1)-1972, IS:397 (Part 2)-1985 and IS:397 (Part 3)- PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. 1980. 3. MARK: The Standard Mark as given in column (1) of the first schedule of the licence shall be marked on each mixer in the form of transfix label or anodized plate suitable fixed thereon, provided always that the mixer so marked conforms to every requirements of the specification. 3.1 The mark shall be applied in a manner and place that there is no possibility of its being removed from the mixer and applied on some other substandard mixer. 4. MARKING: In addition, each mixer shall carry the markings giving the information as required in accordance with clause 7 of IS: 4250-1980. 4.1 Regarding marking of control switch, the provision of clause 7.2 of IS: 4250-1980 shall apply. 4.2 INASTRUCTIONS FOR USE: Each mixer shall be provided with the instructions for use of mixer. These shall satisfy the requirements given in clause 7.2 of IS: 4250-1980 and should preferably be printed. 5. LEVELS OF CONTROL: The tests, as indicated in Table 1 attached and at the levels of control specified there in, shall be carried out on the whole production of the factory covered by this scheme and appropriate records and charts maintained in accordance with paragraph 2 above. All the production which conforms to Indian Standard and covered by this license shall be marked with Certification Mark. Doc:STI/4250/6 June 1989 5.1 On the basis of test and inspection result, decision regarding conformity or otherwise of a control unit as a whole, with the requirements of specification shall be taken, as given in Table 1. 5.2 For the purpose of this scheme, all mixers of same type and design manufactured in a day shall constitute a control unit. 5.2.1 If mixers of more than one type and design are manufactured on the same day, mixers of each type and design shall constitute separate control units. 6. In respect of all other clauses of the specification, the factory shall maintain appropriate controls and checks to ensure that their product conforms to the various requirements of the specification. 7. RAW MATERIAL: The raw material used should conform to relevant Indian Standards wherever they exist. The raw material used may be ISI marked or each consignment may be accompanied by test certificates showing its conformity to the Indian Standard or each consignment received may be tested in the laboratory of the firm or in an independent laboratory for ascertaining its conformity to the Indian Standard. 7.1 It is recommended that meter used shall generally conform to IS:996-1979. 8. REJECTIONS: A separate record shall maintained giving information relating to PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. the rejection of mixers which do not conform to the specification and the method of their disposal such mixers, shall in no case, be stored together with those conforming to the specification. 9. SAMPLES: The licensee shall supply, free of charge the samples required in accordance with Regulation 5 of the Bureau of Indian Standards (Certification) Regulations, 1988 from his factory or godowns. 10. REPLACEMENT: Whenever a complaint is received soon after the goods with the mark have been purchased and used and if there is adequate evidence that the goods have not been misused, defective goods or their components are replaced or repaired free of cost by the licensee in case the complaint is proved to be genuine and the warranty period (where applicable) has not expired. The final authority to judge conformity of the product to the Indian Standard shall be with the Bureau. 11. SUSPENSIONS OF MARKING: The marking of the product shall be suspended under intimation to the Bureau if, at any time, there is some difficulty in maintaining the conformity of the product to the specification, or the testing equipment goes out of order or if directed to do so by the Bureau for any reason Doc:STI/4250/6 June 1989 The marking may be resumed as soon as the defects are removed or when the Bureau gives permission to do so. The information regarding resumption of marking shall also be sent to the Bureau. 12. PRODUCTION DATA: The licensee shall send to the Bureau, as per the enclosed proforma a statement of quantity produced, marked and exported by him and the trade value thereof during the half-year ending 30 June and 31 December. This statement is required to be forwarded to the Bureau on or before the 31st day of July and January for the preceding half-year. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. 4.3. Marking fee rates: As per below table Description Value Unit L S Marking Fee S S Marking Fee Rate Qty 1 Pieces Rs 34000/ Rs 29000/ Rs 3.5 per Unit All 4.4. Grouping guidelines: None Presently, however, as per CMD III circular ref. CMD-III/16:4250/845 dated 04/06/2012, the manufacturer has to declare the details of ratings including normal load and it is the responsibility of manufacturer to provide these details on instruction manual and also on the rating plates to facilitate the testing authority to carry out testing and also for consumer information. 4.5. Guidelines for scope of writing : As per below format Recommended for Grant of Licence to use BIS Standard mark on DOMESTIC ELECTRIC FOOD MIXERS (LIQUIDIZERS & GRINDERS) on following ratings/type: Rated Input, Rated Voltage, Rated frequency, ac/dc, Rated Capacity of liquidizer/grinder Normal Load (in terms of recipe), Rating (Continuous/intermittent) Class of appliance Insulation class Pollution degree Suitability for whisking egg white as per IS 4250:1980 with Amendment No. 1 to 9 4.6. Guidelines for Inclusion of new variety: Firm has to be submit Complete Test Report from any BIS Recognised laboratory within one month from date of issue of test reports with details of Additional Machinery/Equipment installed, if any to BIS along with processing charges, as applicable. PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. 4.7. Sample size, including guidelines for drawl of separate samples when samples are required to be sent to different labs for testing: sample size will be 1. 5. SECTION V: INSPECTION AND TESTING 5.1. Packing material requirements (to be available in factory at all times) for packing/ Dispatch of samples: Corrugated cardboard boxes, Cotton Roll, sealing Wax and suitable outer box. 5.2. List of test equipment facilities with requirements and frequency of calibration: This detail is to be provided by CL. 5.3.1. 5.3. Status of Test facilities in BIS lab/ OSL: Status of Test facilities in BIS lab: As per below chart. List of BIS Laboratories Lab Quantity Lab Type Testing Facility Remarks IS Number :- IS 4250 - 0 : 1980 CL 1 No. NROL 2 Nos. SROL 1 No. Elec Elec Elec C N P Jar's grinding capacity to be declared as per ISS Acceptance test only IS No. Testing Charges IS 4250 : 1980 Rs 2100/- for 2 mixer + components as per ISS Remarks Testing Facility:: C=Complete Test facility / P=Partial Test Facility/ N=No Test Facility 5.3.2. Status of Test facilities in BIS approved labs: There are three OSL labs which are undertaking testing of ACSR Conductors for extra high voltage (400 kV and above). List of Outside Recognized Laboratories IS Number :- IS 4250 - ELECTRIC FOOD MIXERS (LIQUIDIZERS AND GRINDERS) PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Sl Name of the Recognized Laboratory No. MSME Testing Centre 1 Page No. Lab Code 7119404 M/o Micro, Small & Medium Enterprises, Kurla Andheri Road, Sakinaka Mumbai-400072, Maharashtra Contact : Sh. S.Vijay Kumar, Director Tel : 022-28576998 Fax : 022-28572238 2 HI PHYSIX LABORATORY INDIA PVT. LTD. 7126926 Rs.20000/( 25% discount to BIS) 9126826 BIS testing charges 9111924 Rs.5500/(20% discount to BIS) 6106704 Rs.9000/- 6104524 Routine test - Rs. 2400/, A-79,MIDC,Ranjangaon Pune-412220 Maharashtra Contact : Shri Pankaj Rai (CEO) Tel : 09811177231 Fax : 02138-232903 3 Bharat Test House Pvt Ltd 781, HSIIDC Industrial Estate Rai Sonepat-131001 Haryana Contact : Shri Rajeev Gupta, CMD Tel : 9810314585 Fax : 0130-2367675 4 NATIONAL SMALL IND. CORP. LTD. TECHNICAL SERVICES EXTENTION CENTRE D-82/83, FOCAL POINT RAJPURA-140401 Punjab Contact : Sh. A.K. Verma,Dy.General Manager Tel : 01762-657301/302 Fax : 01762-232669 5 MSME Testing Centre Testing Remarks Charges Rs.6875/- Included w.e.f. 12.12.2012 65/1, GST Road Guindy Chennai-600032 Tamilnadu Contact : Shri G.Shanmuganadhan, Director Tel : 044-22500634, 539 Fax : 044-22500284 6 Central Electrical Testing Laboratory, Kakkalur Included w.e.f. 16.10.2012 PRODUCT CERTIFICATION MANUAL DOMESTIC ELECTRIC FOOD MIXER BUREAU OF INDIAN STANDARDS PRODUCT CERTIFICATION SCHEME Doc No: Issue No: Prepared by: Sanjay Vij Approved by: Date: Jan 2014 MUBO( EEE) Head MUBO( EEE) Page No. Acceptance test Rs.6100/-, Type test Rs.15200/, All testRs. 17500/- Thiruvallur, (District). Kakkalur-602003 Tamilnadu Contact : Shri C.Selvam, Deputy Director (E&E) Tel : 044-27660384 Fax : 044-27660302 7 MSME Testing Centre, 8101204 Rs.10000/(25% concession for BIS) 7101125 Rs.16200/[25% discount for BIS] (Deptt. of Industrial Development) Shaheed Capt. Gaur Marg, Phase-III, Okhla New Delhi-110020 Delhi Contact : Sh. A.K.Mukherjee, Quality Manager Tel : Mobile:9810331625 Fax : 011-26847973 8 Electrical Research & Development Association P.B. No. 760, ERDA Road, Makarpura Industrial Estate Vadodara-390010 Gujarat Contact : Dr. M.K. Shah, JD&Quality Manager Mob:09978940911 Tel : 0265-2642942,964,377 Fax : 0265-2648382 9 Delhi Test House Plot No.50, Phase-IV, Sector-57, HSIDC Industrial Area, Kundli, Sonepat-131028 Haryana Contact : Shri M.C.Goel, Director Tel : 0130-2116529 Note: Please check http://www.bis.org.in/lab/osladd1.asp for latest status of testing facility in BIS Recognise Laboratory. 5.4. Basis of Grant of Licence: Independent testing basis. 5.5. Test to be carried out for Applicant Samples/Verification Samples: All test as per IS 4250 : 1980 with Amendment No. 1 to 9 Surveillance/ Market Samples: all tests as per standard Raw Material Samples: Test certificate for conformity to relevant Indian Standards.
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