313-259-6400, Option 8 LED SmartSupply™ All Rights Reserved.
Installation and Owner’s Manual Model No: LPS-1220A Technical Support 313-259-6400, Option 8 LED SmartSupply™ All Rights Reserved. 3401 East Jefferson Avenue • Detroit, MI 48207-4232 313-259-6400 • FAX: 313-259-3121 • [email protected] • www.kirlinlighting.com Document: LPS:1220A Rev L 760412-00-00 Oct 2014 1 of 16 CONTENTS 1.0 SCOPE............................................................................................................... 3 2.0 OWNER/USER RESPONSIBILITIES ................................................................. 3 3.0 EMC COMPLIANCE........................................................................................... 3 4.0 INSTALLATION GUIDELINES AND SAFETY REQUIREMENTS ...................... 4 4.1 ELECTRICAL REQUIREMENTS ....................................................................... 4 4.2 MOUNTING AND ENVIRONMENTAL REQUIREMENTS .................................. 4 5.0 MECHANICAL DETAIL ...................................................................................... 5 6.0 MOUNTING ORIENTATION .............................................................................. 6 7.0 INPUT REQUIREMENTS ................................................................................... 7 7.1 Electrical Input Specifications: ............................................................................ 7 7.2 Input Connections: ............................................................................................. 7 8.0 8.1 8.2 8.3 8.4 8.5 OUTPUT CHANNEL REQUIREMENTS ............................................................. 8 Electrical Output Specifications: ......................................................................... 8 Output Wiring Requirements .............................................................................. 8 Typical Wiring Diagram: ..................................................................................... 9 Output Zone/Channel Connections Table .........................................................10 LED Load (Fixture) Limitations ..........................................................................10 9.0 9.1 9.2 9.3 0-10 Vdc ANALOG INTERFACE .......................................................................11 LED Indicator Status .........................................................................................11 Analog Interface Specifications .........................................................................12 Analog Interface Cabling and Connections .......................................................12 10.0 INSTALLATION EXAMPLE ...............................................................................13 11.0 WIRING DIAGRAMS AND SCHEMATICS .................................................. 14-15 12.0 TROUBLESHOOTING GUIDE ..........................................................................16 Document: LPS:1220A Rev L 760412-00-00 Oct 2014 2 of 16 1.0 SCOPE The KIRLIN LED SmartSupply™ is intended for powering and dimming Class 2 low voltage lighting systems for permanent installations. It is intended for installation in plenum or non-plenum locations in accordance with required local, state, provincial, country and NEC/CEC regulations. Only Output Cables marked with “CMP” may be installed in plenum locations. This manual provides general installation, use and application guidelines for the KIRLIN LED SmartSupply. It should be read in conjunction with product datasheets. Data sheets may be downloaded at www.kirlinlighting.com. While every effort has been made to ensure the accuracy of the contents of this manual, The Kirlin Company cannot accept any liability for errors contained herein. Specifications are subject to change without prior notice. 2.0 OWNER/USER RESPONSIBILITIES It is the responsibility of the contractor, installer, buyer, owner and user to install, maintain, and operate the KIRLIN LED SmartSupply in accordance with all applicable laws, regulations and local Electrical Safety Authority requirements. This product is only to be installed by a qualified electrician. There are no field serviceable parts within power unit. 3.0 EMC COMPLIANCE This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This Class A digital apparatus complies with Canadian ICES-003 requirements. Warning: This is a Class A product. In a domestic environment this product may cause radio interference, in which case the user may be required to take adequate measures. Document: LPS:1220A Rev L 760412-00-00 Oct 2014 3 of 16 4.0 INSTALLATION GUIDELINES AND SAFETY REQUIREMENTS This power unit has been evaluated to the requirements for: UL 60950-1 2nd Edition - Information Technology Equipment-Safety Part 1: General Requirements CSA C22.2 No. 60950-1-03, 2nd Edition - Information Technology Equipment-Safety Part 1: General Requirements IEC 60950-1:2005 Second Edition Subject 8750 Issue 3, Outline of Investigation For LED Light Sources For Use in Lighting Products WARNING RISK OF FIRE OR ELECTRIC SHOCK: Shut OFF power at fuse box or circuit breaker before installation Turn power OFF before inspection or removal Properly ground power unit to main protective earthing Follow all NEC/CEC, local electrical code requirements for input and output wiring To reduce the risk of fire or electric shock, do not interconnect output terminations 4.1 ELECTRICAL REQUIREMENTS This power unit is intended for connection to a 20A branch circuit and an appropriate disconnect device shall be provided as part of the building installation. All secondary output circuits are SELV, limited power source (LPS) and Class 2. 4.2 MOUNTING AND ENVIRONMENTAL REQUIREMENTS This power unit is limited to fixed plenum or non-plenum locations. Only output cables marked with “CMP” may be installed in plenum locations. This power unit is rated for dry locations only. The power unit is intended for use in a nonconductive pollution environment only. This power unit is rated for operation at a maximum ambient temperature of 40 ºC. Allow sufficient spacing around heatsink extrusion fins for convection air flow. Do not block ventilation openings. Document: LPS:1220A Rev L 760412-00-00 Oct 2014 4 of 16 5.0 MECHANICAL DETAIL Dimensions in Inches [mm] Document: LPS:1220A Rev L 760412-00-00 Oct 2014 5 of 16 6.0 MOUNTING ORIENTATION For sufficient cooling, the KIRLIN LED SmartSupply™ must be mounted in either a vertical or horizontal orientation as shown: Vertical orientation provides the best cooling option ↑ UP ↑ UP ↑ UP Recommended mounting screw size #8 machine or self tapping screw Acceptable mounting orientations are identified by Document: LPS:1220A Rev L 760412-00-00 Oct 2014 6 of 16 7.0 INPUT REQUIREMENTS 7.1 Electrical Input Specifications: Input Specifications Rated Input Voltage And Frequency 115 to 277 47-63 Vac Hz Absolute Maximum Input Voltage for Continuous Operation 290 Vac Rated Input Current 2.7-1.1 Power Factor EN61000-3-2 @ 115 or 277 Vac, 100% load 0.97 Input Current Total Harmonic Distortion @ 115 or 277 Vac 100% load 13 A W/VA min % max 7.2 Input Connections: CAUTION RISK OF DAMAGE: DO NOT connect input of power unit to a phase cut dimmer or dimming panel. It will cause internal damage to the power unit. Remove junction box cover and connect the AC line wires (ground, line neutral) to the terminal block as shown. When installing the SmartSupply™, connect to the appropriate sized building breaker or disconnect device for line and neutral connections in accordance with local, province, state, or country regulations. Document: LPS:1220A Rev L 760412-00-00 Oct 2014 7 of 16 8.0 OUTPUT CHANNEL REQUIREMENTS 8.1 Electrical Output Specifications: Output Specifications Rated Output Power Output Voltage Dynamic Range Efficiency Turn on delay Output Current Tolerance 8.2 @ 40 °C ambient 243 W max Under load conditions 6.0 to 27.0 Vdc 100% load @ 277 Vac input 87 % Time required for stabilization of all outputs 2 sec typical +/-5 % of nominal Output Wiring Requirements WARNING: All output channels are isolated from each other and require a separate 2 conductor 18 AWG twisted pair shielded wire for each output LED load. When connecting LED loads to output cables observe ‘+’ and ‘-‘ polarity connections to prevent damage to loads. To reduce the risk of fire or electric shock, do not interconnect output terminations. WARNING: Wire shields on all output cable extensions MUST be connected ONLY to the Kirlin SmartSupply™ output cable shields for effective RFI/EMI suppression. In MRI applications, DO NOT connect the wire/cable shields OUTSIDE of the MRI room to the room shield grounding bar or to the RFI/EMI filters. In MRI applications, all wire shields INSIDE the MRI room MUST be terminated to the interior room shield grounding bar. See diagram on page 15. A common anode or cathode wiring method for multiple LED loads cannot be used for the SmartSupply. All output wires should be connected to their respective LED loads before power up to prevent inadvertent shorting of outputs. Shorting of outputs will result in shutdown of power unit. Recycling of AC input will be required to restart unit. Unused wire/channels should be capped to prevent shorting Output Class 2 circuit wiring must comply with NEC Article 725 wiring methods or to CEC section 16-210 wiring methods. Output cabling should be overall shielded cables with twisted pair conductors (18 AWG to 22AWG) to minimize cross talk between channels and minimize Electromagnetic Interference (EMI). Consult your local Electrical Safety Authority for acceptability in your end use application. With appropriate cabling, the KIRLIN LED SmartSupply may be remote mounted up to 100 feet (30 meters) from the LED loads. Document: LPS:1220A Rev L 760412-00-00 Oct 2014 8 of 16 8.3 Typical Wiring Diagram Using (1) KIRLIN LED SmartSupplyTM and (1) Wall Box Dimmer WARNING: WHEN USING LUTRON NTFTV OR NFTV LOW-VOLTAGE 0-10V WALL DIMMERS, DO NOT SPECIFY OR INSTALL LUTRON PP-SERIES POWER PACKS. USE OF LUTRON PP-SERIES POWER PACKS MAY CAUSE DAMAGE TO THE SMARTSUPPLY THAT IS NOT COVERED UNDER WARRANTY. Note: This wiring configuration provides dimming control for zones 1, 2 and 3 simultaneously with a commercial dimming interface connected to the master 0-10Vdc output of the KIRLIN LED SmartSupply Document: LPS:1220A Rev L 760412-00-00 Oct 2014 9 of 16 8.4 Output Zone/Channel Connections Table The 6-channel configuration provides 3 zones for dimming with 2 channels per zone. 8.5 Zone Number Output Channel Belden/Alpha or Equivalent Wire Color/Polarity Maximum # of LEDs per Channel 1 1 WHT + / GRN - 6 1 2 RED + / BLK - 6 2 3 WHT + / GRN - 6 2 4 RED + / BLK - 6 3 5 WHT + / GRN - 6 3 6 RED + / BLK - 6 LED Load (Fixture) Limitations A maximum of (2) 20 watt fixtures or (1) 42 watt fixture is allowed per channel. With (1) fixture per channel, the fixture may be installed up to a maximum of 100 feet (30 meters) from the KIRLIN LED SmartSupply™. With (2) 20 watt fixtures per channel, the fixtures may be installed a maximum of 50 feet (15 meters) from the KIRLIN LED SmartSupply. Document: LPS:1220A Rev L 760412-00-00 Oct 2014 10 of 16 9.1 LED Indicator Status Zone #4 No Connection Analog Dimming 0-10 Vdc ANALOG INTERFACE Power Indicator 9.0 Zone #1 Output Channels 1,2 Master & Zone Dimming Interface Connections Zone # 3 Output Channels 5,6 Zone #2 Output Channels 3,4 Power Indicator-Green LED will turn off if no power is detected. Dimming-Green LED will flash when output master is at full on (100% light intensity). Green LED will vary in intensity proportionally to master 0-10 Vdc control signal for intensity levels less than 100%. Document: LPS:1220A Rev L 760412-00-00 Oct 2014 11 of 16 9.2 Analog Interface Specifications Analog Interface Specifications IEC 60929 or ESTA E1.3-2001 Analog 0-10 Vdc Class 2 output Control Method Master, Zone 1, Zone 2, Zone 3 outputs each source 0.5 mA Maximum Master, Zone 1, Zone 2, Zone 3 outputs electrically isolated from earth ground Electrical Isolation Connection Method UL recognized cage clamp connector 12 AWG to 28 AWG wiring Loss of Analog Control Signal Outputs will go to 100% light intensity in less than 1 second The KIRLIN LED SmartSupply™ is compatible with commercial dimming panels and wall box dimmer products meeting IEC 60929 requirements and has been tested with a number of 0-10 Vdc Analog wall box dimmer products. Consult Kirlin for compatibility. 9.3 Analog Interface Cabling and Connections In the end use application, proper separation between the class 2 control wiring from the analog 010 Vdc interface and AC mains must be observed in accordance with the applicable safety standards and/or NEC/CEC requirements. The total run length of the 0-10Vdc control wiring (purple and grey) #18 AWG should not exceed 500 feet (150 meters). In situations where the control wiring is greater than 500 feet or electrical noise is present, shielded twisted pair cabling should be used. 9.4 0-10V Approved Wall Box Dimmers* Brand * ** Model Model Name Hunt PS-010 Leviton IP710DLX Lightolier ZP600FAM-XXX Sunrise MP1500FAM-XXX Momentum V2000FAM-U Vega Lithonia 15DBC Lutron NTFTV** Nova T NFTV ** Nova VF10 W/GRX-TVI Vareo DVTV-CC W/GRX-TVI Diva DVSCTV-CC W/GRX-TVI Diva Others dimmers may be compatible. Please contact The Kirlin Company for compatibility. WARNING: WHEN USING LUTRON NTFTV OR NFTV LOW-VOLTAGE 0-10V WALL DIMMERS, DO NOT SPECIFY OR INSTALL LUTRON PP-SERIES POWER PACKS. USE OF LUTRON PP-SERIES POWER PACKS MAY CAUSE DAMAGE TO THE SMARTSUPPLY THAT IS NOT COVERED UNDER WARRANTY. Document: LPS:1220A Rev L 760412-00-00 Oct 2014 12 of 16 10.0 INSTALLATION EXAMPLE (1) KIRLIN LED SmartSupplyTM, (1) COMMERCIAL DIMMING PANEL WITH (3) 0-10VDC ANALOG CONTROL SIGNALS Note: This wiring configuration provides independent dimming control for each zone 1, 2, and 3 with a commercial dimming interface comprising (3) 0-10Vdc control signals. See pages 14 to 16 for additional wiring diagrams. See pages 14 to 16 for additional wiring diagrams. Document: LPS:1220A Rev L 760412-00-00 Oct 2014 13 of 16 Document: LPS:1220A Rev L 760412-00-00 Oct 2014 14 of 16 Document: LPS:1220A Rev L 760412-00-00 Oct 2014 15 of 16 12.0 TROUBLESHOOTING GUIDE Fixtures Do Not Illuminate 1. Confirm that the wire/cable shields outside of the MRI room are NOT terminated to the room shield 2. 3. 4. 5. 6. grounding bar. Terminating wire/cable shields on the room shield grounding bar may have damaged the SmartSupply™ remote driver. Confirm the installed RFI filter(s) are approved KIRLIN SmartFilters™ RFI-3100D. Use of any other filter without factory approval is not recommended and may void the warranty. Verify the SmartSupply is powered on. The green “POWER” indicator light, located on the top of the unit, should illuminate continuously. Verify the SmartSupply is dimming properly. a. When the wall control is supplying 100% output, the green “DIMMING” indicator light should flash. b. When the wall control is supplying less than 100% output (dimming), the green “DIMMING” indicator light should illuminate continuously (no longer flashing) and dim proportionally with the light fixtures. Check for a short circuit or incorrect wiring of fixtures or filters. Consult Wiring Diagrams in Section 11.0. a. A short circuit will cause the SmartSupply to power off to protect itself. To reset the SmartSupply, cycle off / on AC input power to SmartSupply. b. Multiple 20W fixtures must be wired in series. Disconnect the LED board that is not illuminating from the output channel. Using a true RMS meter, check output voltage of the output channel. Output voltage should be 27-30V for a properly functioning channel. Lights Are Pulsing, Strobing or Flickering 1. Confirm the installed RFI filter(s) are approved KIRLIN SmartFilters™ RFI-3100D. Use of any other filter without factory approval is not recommended and may void the warranty. 2. Verify the installed dimmer is 0-10V and approved for use with the SmartSupply. Consult Kirlin for appropriate manufacturers’ models. 3. Verify that 18 AWG (minimum) twisted pair shielded wire is used. 4. Check all wire connections. The most common reason for one or more pulsing / strobing fixtures is a loose wire connection. One loose wire connection can affect all luminaires on the system. Some of the Fixtures Are Not Operating 1. Confirm the installed RFI filter(s) are approved KIRLIN SmartFilters RFI-3100D. Use of any other filter without factory approval is not recommended and may void the warranty. 2. If there are two 20W fixtures per circuit, verify that the fixtures are wired in series. Consult Wiring Diagrams in Section 11.0. 3. Visually inspect the LED circuit boards in the fixtures that are not operating properly. If one or more of the LEDs are not illuminated, the LED lighthead requires replacement. Consult Kirlin. 4. Ensure each filter output channel is fed with power from the SmartSupply on the filter’s input side. Fixtures Do Not Dim 1. Verify the installed dimmer is 0-10V and approved for use with the SmartSupply. Consult Kirlin for appropriate manufacturers’ models. 2. Check to make certain the gray and purple dimming control leads from the wall box dimmer have been fully inserted into the dimming contacts located on the top of the SmartSupply. Document: LPS:1220A Rev L 760412-00-00 Oct 2014 16 of 16
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