Functional Safety Manual Proline Promass 200 Coriolis mass flow measuring system using 2-wire technology with 4–20 mA output signal Application Monitoring of maximum and/or minimum flow or density in systems which are required to comply with particular safety system requirements as per IEC/EN 61508. The measuring device fulfils the requirements concerning: • Functional safety as per IEC/EN 61508 • Explosion protection (depending on the version) • Electromagnetic compatibility as per EN 61326-3-2 and NAMUR recommendation NE 21 • Electrical safety as per IEC/EN 61010-1 SD00147D/06/EN/02.12 71188887 Valid as of version V 01.02.zz (Device software) Your benefits • For flow monitoring (Min., Max., range) up to SIL 2 (single-channel architecture) or SIL 3 (multichannel architecture with homogeneous redundancy). Independently assessed and certified by TÜV as per IEC/EN 61508 • Alternatively, suitable for density monitoring also (Min., Max., range) • Continuous measurement • Measurement is virtually independent of product properties • Permanent self-monitoring • Easy installation and commissioning • Proof-test possible without removal of the measuring device Proline Promass 200 Table of contents SIL Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Structure of the measuring system with Promass 200 . 4 System components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Description of use as a protective system . . . . . . . . . . . . . . . . . . . . 4 Permitted device types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SIL label on the transmitter nameplate . . . . . . . . . . . . . . . . . . . . . 5 Supplementary device documentation . . . . . . . . . . . . . . . . . . . . . . 6 Description of the safety requirements and boundary conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Restrictions for use in safety-related applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Functional safety indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Behavior of device during operation and in case of a fault . . . . . . 11 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Proof-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Proof-testing the measuring system . . . . . . . . . . . . . . . . . . . . . . . 16 Repairs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Notes on the redundant use of multiple sensors . . . . . . . . . . . . . 19 2 Endress+Hauser Proline Promass 200 SIL Certificate A0015717 Endress+Hauser 3 Proline Promass 200 ! Introduction Note! General information on functional safety (SIL) is available at: www.endress.com/SIL and in Competence Brochure CP002Z "Functional Safety in the Process Industry - Risk Reduction with Safety Instrumented Systems" (available in the download section of the Endress+Hauser website: www.endress.com Download Document code: CP002Z). Structure of the measuring system with Promass 200 System components 4 1 2 3 A0015443 System components 1 2 3 4 Pump Measuring device Valve Automation system An analog signal (4–20 mA) proportional to the flow rate or the density is generated in the transmitter. This is sent to a downstream automation system where it is monitored to determine whether it falls below or exceeds a specified limit value. Description of use as a protective system ! The measuring device can be used in protective systems to monitor (Min., Max. and range) the following: • Mass flow • Volume flow • Density Note! The device must be correctly installed to guarantee safe operation. A B C 4 Min. Max. 20 [mA] A0015277 Monitoring options in protective systems A B C Min. alarm Max. alarm Range monitoring = Safety function activated = Permitted operating status 4 Endress+Hauser Proline Promass 200 Permitted device types The details pertaining to functional safety in this manual relate to the device versions listed below and are valid as of the specified software and hardware versions. Unless otherwise specified, all subsequent versions can also be used for safety functions. A modification process according to IEC/EN 61508 is applied for any device modifications. Valid device versions (extended order code) for safety-related use: Feature Designation Selected option Order code 8E2B (Promass E 200) 8F2B (Promass F 200) 000 Nominal diameter 08, 15, 25, 40, 50 010 Approval All 020 Output A, B, C 1 030 Display; Operation All 040 Housing All 050 Electrical connection All 060 Measuring tube material; Finish All 070 Process connection All 080 Calibration flow All 500 Display operating language All 540 Application package All – 1 570 Service All 580 Test; Certificate All 590 Additional approval LA (= SIL) Additional selection of further approvals is possible. 600 Sensor options All 610 Accessories mounted All 620 Accessories enclosed All 850 Firmware version SIL-enabled firmware, e.g. 01.02.zz (HART) 895 Tagging All In devices with 2 outputs, only current output 1 (terminals 1 and 2) is suitable for safety functions. Where necessary, output 2 (terminals 3 and 4) can be connected for non-safety related purposes. Valid firmware version: As of 01.02.zz Valid hardware version (electronics): As of delivery date 01.07.2012 SIL label on the transmitter nameplate Made in Switzerland, 4153 Reinach Promass 200 Order code: 8E2B25-1234/567 12345678901 Ser. no.: 8E2B25-AACABAAD2S1+ Ext. ord. cd.: #LA# 12...30 V DC / 2-wire 4...20 mA HART 4...20 mA IP66 / 67 NEMA 4X M20x1.5 / M16x1.5 Ta: -40...+60 °C FW: 01.02.00 T Ta + 20 K Dev.Rev.: 3 i ex works 1 Patents Date: 2012-07 i 322540-0001 A0015323 SIL label on the transmitter nameplate 1 Endress+Hauser SIL logo 5 Proline Promass 200 Supplementary device documentation ! Note! The following document types are available: • On the CD-ROM delivered with the device • In the download section of the Endress+Hauser website: www.endress.com Download • Additional Safety Instructions are supplied with certified device versions. Refer to the nameplate to see which Safety Instructions are relevant for the device version in question. Standard documentation Document type Code Contents Technical Information Promass E 200: TI01009D Promass F 200: TI01060D – Technical data – Instructions on accessories Operating Instructions (HART) Promass E 200: BA01027D Promass F 200: BA01112D – – – – – – – – – – – – – – – – – Basic safety instructions Product description Incoming acceptance and product identification Storage, transport Installation Electrical connection Operating options Integrating the device via HART protocol Commissioning Troubleshooting Repairs Maintenance Accessories Return Disposal Overview of operating menu Description of device parameters Brief Operating Instructions Promass E 200: KA00050D Promass F 200: KA01122D – – – – – – – Basic safety instructions Product description Incoming acceptance and product identification Storage, transport Installation Electrical connection Commissioning Device-specific additional documentation Document type Approval Code Contents Safety instructions ATEX II2G Ex d XA00143D ATEX II2G Ex i XA00144D ATEX II3G XA00145D Safety, installation and operating instructions for devices, which are suitable for use in potentially explosive atmospheres. CCSAUS Ex d XA00151D CCSAUS Ex i XA00152D Information on the Pressure Equipment Directive 6 SD00142D Endress+Hauser Proline Promass 200 Description of the safety requirements and boundary conditions Safety function The measuring device's permitted safety functions are: – Monitoring maximum or minimum mass flow or mass flow range – Monitoring maximum or minimum volume flow or volume flow range for liquid media – Monitoring maximum or minimum density or density range for liquid media The safety functions are based on simultaneous and continuous measurement of the mass flow and density of a liquid. Safety-related output signal The measuring device's safety-related signal is the 4 to 20 mA analog output signal. All safety measures refer to this signal exclusively. In devices with 2 outputs (feature 020, option B or C of the extended order code ä 5), only current output 1 (terminals 1 and 2) is suitable for safety functions. Where necessary, output 2 (terminals 3 and 4) can be connected for non-safety related purposes. The device additionally communicates via HART and contains all HART features with additional device information. The safety-related output signal is fed to a downstream automation system where it is monitored for the following: – Overshooting and/or undershooting a specified limit value of the flow rate or medium density – The occurrence of a fault, e.g. error current ( 3.6 mA, 21 mA), interruption or short-circuit of the signal line). Restrictions for use in safety-related applications Do not exceed the values specified in the device documentation "Supplementary device documentation" (ä 6). Suitability of the measuring device Carefully select the nominal diameter of the measuring device in accordance with the application's expected flow rates. The maximum flow rate during operation must not exceed the specified maximum value for the sensor. In safety-related applications, it is also recommended to select a limit value for monitoring the minimum flow rate that is not smaller than 5% of the specified maximum value of the sensor. The measuring device must be used correctly for the specific application, taking into account the medium properties and ambient conditions. Carefully follow instructions pertaining to critical process situations and installation conditions from the device documentation. Please pay particular attention to the following: • It is very important to avoid the occurrence of air, gas bubble formation or two-phase mixtures in the measuring pipe as they can lead to increased measurement errors. • For liquids that readily boil and in the case of suction conveying: Ensure that the vapor pressure is not undershot and that the liquid does not start to boil. • Please ensure that there is never any outgassing of the gases naturally contained in many liquids. Sufficiently high system pressure prevents the occurrence of these effects. • Ensure that no cavitation occurs as it can affect the vibration and operating life of the measuring pipes. • In case of gaseous media at high flow rates turbulences can occur, e.g. due to a half-closed valve. This may result in fluctuating measured values. • Avoid applications that cause buildup or corrosion in the measuring pipe. In general, there are no specific requirements for single-phase, liquid media with properties similar to those of water. ! Endress+Hauser Note! Please contact your Endress+Hauser sales office for further information. 7 Proline Promass 200 Information on measurement accuracy When the measured value is being transmitted via the 4–20 mA current output, the measuring device's measured error is made up of the contribution of the digitally determined measured value (Q, ) and that of the analog current output (i). These contributions, which are listed in the device documentation, apply under reference operating conditions and can depend on the sensor version ordered. If process or ambient conditions are different, there are additional contributions, e.g. temperature or pressure, which are also listed. Depending on the current scaling configured (parameter 4mA and 20mA) the following measured error can be expected as the result at the current output: Mass flow or volume flow measurement (deviation Q specified as a percentage in relation to measured value Q) Q · (DQ [%] / 100) · 16 mA + Di Q20 mA – Q4 mA A0015267 Density (deviation specified as absolute value) 16 mA + Di Dr · r 20 mA – r4 mA A0015268 Guidelines for minimal measured errors: • Where process pressure is high: Set the typical process pressure in the device. • When measuring the mass flow or volume flow: for minimal measured errors, carry out zero point adjustment under process conditions. • The volume flow is calculated in the device from the mass flow and density. For minimal error of the measured volume flow: Carry out field density calibration under process conditions. • Limit value monitoring: Depending on the process dynamics, the current value of the unfiltered 4–20 mA output signal can temporarily exceed the specified tolerance range. The device can optionally provide damping of the current output via parameters, which only affects the measured value output. Device-internal diagnostics or output of an error current ( 3.6 mA or 21 mA) are not affected by this damping. Power supply for the 4–20 mA interface Overvoltages (> 30 V) at the 4–20 mA interface (caused by a fault in the supply unit for example) can result in a leak current in the device's input protection circuit. This may lead to falsification of the output signal by more than the specified error or the minimum error current (3.6 mA) can no longer be set due to the leak current. Therefore, a 4–20 mA power supply unit either with voltage limitation or voltage monitoring at 30 V must be used. 8 Endress+Hauser Proline Promass 200 Functional safety indicators Characteristic as per IEC/EN 61508 Safety function Output option A, B Output option C Monitoring of mass flow or volume flow or density (Min., Max., range) SIL SIL 2 (single-channel architecture 1oo1), SIL 3 (multichannel architecture with homogeneous redundancy, e.g. 1oo2, 2oo3) HFT 0 Device type B Mode of operation Low demand mode, High demand mode SFF 98,01 % 98,67 % Recommended time interval for prooftesting T 1 3 years 3 years sd 1403 FIT 1403 FIT su 808 FIT dd 1099 FIT 923 FIT 67 FIT 51 FIT 3377 FIT 3800 FIT PFDavg for T1 = 1 year 2) (single-channel architecture) 0,293 · 10-3 0,222 · 10-3 PFDavg for T1 = 3 year 2) (single-channel architecture) 0,882 · 10-3 0,665 · 10-3 0,335 · 10-7 · 1/h 0,253 · 10-7 · 1/h 56,0 years 46,6 years du tot 1 PFH MTBF 1) Diagnostic test interval 3) 1423 FIT 30 min 4) 30 s Characteristic as per EN ISO 13849 / EN 62061 Value Fault response time MTTFd 5) 97,9 years 117,3 years 1) This value takes into account all failure types of the electronic components as per Siemens SN29500. Valid for averaged ambient temperatures up to 40 °C (104 °F). 3) All diagnostic functions are carried out at least once during this time. 4) Maximum time between fault detection and fault response. 5) MTTFd also includes Soft-Errors (sporadic bit errors in data memory). 2 PFDavg in single-channel system as a function of the proof-test interval with 100 % detection rate of all dangerous undetected failures: 1oo1 PFDav avg 1.00E-03 A, B C 0.50E-03 0.00E+00 0 1 2 3 years A0015269-EN Proof-test interval Endress+Hauser 9 Proline Promass 200 Dangerous undetected failures in this scenario: An incorrect output signal that deviates from the real measured value but is still in the range of 4 to 20 mA, is considered a dangerous, undetected failure. For more detailed information, please refer to the information on measurement accuracy (ä 8) in conjunction with the "Performance characteristics" section from Operating Instructions BA01027D, BA01112D. Useful lifetime of electric components The established failure rates of electrical components apply within the useful lifetime as per IEC/EN 61508-2, section 7.4.7.4, note 3. ! Note! The manufacturer and plant owner/operator must take appropriate measures to achieve a longer service life as per DIN EN 61508-2, note NA4. The device's year of manufacture is coded in the first character of the serial number (table below). Example: Serial no. E5ABBF02000 Year of manufacture 2011 10 ASCII character Meaning ASCII character Meaning ASCII character Meaning D 2010 K 2015 R 2020 E 2011 L 2016 S 2021 F 2012 M 2017 T 2022 H 2013 N 2018 V 2023 J 2014 P 2019 W 2024 Endress+Hauser Proline Promass 200 Behavior of device during operation and in case of a fault Behavior of device during power-up Once switched on, the device runs through a start-up phase of approx. 20 seconds. The current output is set to error current during this time. This current is 3.6 mA in the initial seconds of this start-up phase. After that, depending on the setting of the failure mode parameter, the current is: – At the Min. value: 3.6 mA – At the Max. value: 21 mA No communication is possible via the CDI interface or via the HART protocol during the start-up phase. Behavior of device during operation The device outputs a current value which corresponds to the limit value to be monitored. This value must be monitored and processed further in an attached automation system. Device response in the event of alarms or warnings Error current In the event of an alarm, the output current can be configured to a value of 3.6 mA or 21 mA. In some cases (e.g. a cable open circuit or faults in the current output itself, where the error current 21 mA cannot be set), output currents of 3.6 mA occur irrespective of the configured error current. In some other cases, (e.g. short-circuit of the line) output currents of 21 mA occur irrespective of the configured error current. For alarm monitoring, the downstream automation system must be able to recognize both maximum alarms ( 21 mA) and minimum alarms ( 3.6 mA). Alarm and warning messages The alarm and warning messages output on the device display or in the operating tool in the form of diagnostic events and the associated event text are additional information. Please refer to the Operating Instructions for an overview of diagnostic events (BA01027D, BA01112D Section "Overview of diagnostic events"). ! Endress+Hauser Note! When SIL locking is active on the device, additional diagnostics are activated. If a diagnostic event occurs and the SIL locking is then deactivated, the error message remains while the error persists, even if the diagnostic event is no longer active in the unlocked state. In this case, the device must be briefly disconnected from the power supply (e.g. by plugging out the terminals). When the device is then restarted, a self-check is carried out, and the diagnostics event is reset where applicable. 11 Proline Promass 200 Installation Installation and wiring Installation and wiring of the device is described in the Operating Instructions, Section "Supplementary device documentation" (ä 6). Orientation The permitted orientations of the device are described in the Operating Instructions: Section "Supplementary device documentation" (ä 6). They depend, among other things, on the process conditions and the medium used. Commissioning Commissioning of the device is described in the Operating Instructions: Section "Supplementary device documentation" (ä 6). Operation Configuration of the measuring point Either the device display or an operating tool (e.g. FieldCare) is used to carry out basic configuration of the measuring point. The user is guided through the "Setup" menu with the help of a wizard. This user interface is described in the Operating Instructions: Section "Supplementary device documentation" (ä 6). After the operating language has been selected, the following can be configured: • Define the medium • Configure the outputs • Define output behavior • Configure measured value display • Set the low flow cut off • Configure partial filled pipe detection A large number of configuration parameters are available through the "Diagnostics" and "Expert" submenus for further configuration of the measuring device in special applications. For more detailed information, please refer to the "Description of device parameters" documentation: "Supplementary device documentation" (ä 6). Parameter configuration for safety-related applications To activate SIL mode, the device must run through an operating sequence, during which the device can be operated by means of the device display or operating tool (e.g. FieldCare). While running through the commissioning sequence here, critical parameters are either set automatically by the device to standard values or transferred to the display/operating tool to enable verification of the setting. On completion of parameter configuration, the device must be locked with a locking code. ! Note! The SIL commissioning sequence is only visible on the device display and external operating tools for SILlabeled devices. For this reason, SIL locking can only be activated on these devices. Additional information on SIL labeling: • Permitted device types (ä 5) • SIL label on the transmitter nameplate (ä 5) 12 Endress+Hauser Proline Promass 200 Activating SIL mode (= locking) When SIL mode is activated, all safety-related parameter settings are shown to the operator individually and must be confirmed explicitly. Parameter settings not permitted in SIL mode are reset to their default values where necessary. A locking code is then entered to lock the device software to ensure that parameters cannot be changed. Non-safety-related parameters remain unchanged. Activation process: 1. Check preconditions. Setup Partial filled pipe detection Current output 1 Assign current output 1 = Mass flow = Vol. flow = Density or or Current span Assign process variable Failure mode = Min. = Max. = 4...20 mA or = 4...20 mA NAMUR or = 4...20 mA US = Off = Density or or A0015325-EN 2. Call up "Setup Advanced setup SIL confirmation". 3. Enter locking code (7452). ! Note! The device first checks the preconditions listed under item 1. The activation sequence is not continued if these conditions are not met. 4. Note: The device automatically sets the following parameters to their default values: Setup Current output 1 Low flow cut off Partial filled pipe detection Measuring mode (4 mA value) Assign process variable Response time part. filled p. d. = Forward flow = Off = 0 A0015326-EN Diagnostics Simulation Assign simulat. process variable Simulation current output 1 = Off = Off A0015327-EN Endress+Hauser 13 Proline Promass 200 Expert System Sensor Diagnostic handling Process parameter Event level Event no. 830 to 835 Density damping Flow damping Flow override = Alarm = 0 = 0 = Off Sensor Sensor adjustment Variable adjustment Mass flow offset Mass flow factor Volume flow offset Volume flow factor Density offset Density factor = 0 = 1 = 0 = 1 = 0 = 1 Output Communication Current output 1 HART configuration Start-up mode HART address = Min. = 0 A0015328-EN 5. 14 To check that values are displayed correctly, the following string appears on the device display or operating tool: 0123456789+-. The user must confirm that the values are displayed correctly. Endress+Hauser Proline Promass 200 6. The device displays the current settings for the following parameters one after another for the user to confirm each of them: Installation direction Assign Current output 1 Current span 4 mA value 20 mA value Damping Failure mode Select medium Select gas type (only for medium Gas) Reference sound velocity Temp. coeff. sound velocity (only for medium Gas and gas type Others) (only for medium Gas and gas type Others) Low value part. filled p. d. High value part. filled p. d. Response time part. filled p. d. (only for assign process variable ¹ Off) (only for assign process variable ¹ Off) (only for assign process variable ¹ Off) Pressure compensation Pressure value Zero point adjustment Partial filled pipe detection (only for pressure compensation Fixed) A0015329-EN 7. ! Enter locking code (7452). Note! The device is then locked to ensure that parameters cannot be changed inadvertently and is ready for operation. When SIL locking is active all communication possibilities become like service interface; hart protocol and display are limited. After the activation of SIL locking only the reading of the respective parameters is possible. A change of the process-relevant settings is no longer possible. 8. Recommendation: Check the position of the hardware write protection switch (dip switch marked "WP" on main electronics), and set this switch to "On" if necessary. Deactivating SIL mode (= unlocking) When SIL locking is active on a device, the device is protected against unauthorized operation by means of a locking code and, where necessary, by means of a hardware write protection switch. The device must be unlocked in order to change parameters, for proof-tests as well as to reset self-holding diagnostic messages. " Caution! Unlocking the device deactivates diagnostic functions, and the device may not be able to carry out its safety function when unlocked. Therefore, independent measures must be taken to ensure that there is no risk of danger while the device is unlocked. To unlock, proceed as follows: ! Maintenance Endress+Hauser 1. Check the position of the hardware write protection switch and set this switch to "Off" if necessary. 2. Select "Setup Advanced setup Deactivate SIL. 3. Enter the locking code (7452). Note! The "End of sequence" message indicates that the device was successfully unlocked. Please refer to the relevant Operating Instructions: "Supplementary device documentation" (ä 6) for instructions on maintenance. Alternative monitoring measures must be taken to ensure process safety during configuration, proof-testing and maintenance work on the device. 15 Proline Promass 200 Proof-test Proof-testing the measuring system Check the operativeness of safety functions at appropriate intervals. The operator must determine the time interval and take this into account when determining the probability of failure PFDavg of the sensor system. The functional test must be carried out in such a way that it verifies correct operation of the safety device in conjunction with all of the other components. Each test must be fully documented. The accuracy of the measured value must first be checked in order to test the safety function (Min., Max., range). This involves approaching the configured limit values upon which the safety function (including actuator) should be activated. During the proof-test, alternative monitoring measures must be taken to ensure process safety. A proof-test of the device can be performed in the following steps: 1. Preparation Deactivate SIL mode (ä 15). 2. Checking seals Ensure that all of the electronics compartment cover seals and cable entries are providing an adequate sealing. 3. Checking the digital measured value gas and liquid for mass flow One of the following tests must be carried out depending on the measured variable to be monitored and the available equipment: a. Test sequence A – Checking the digital measured value with a calibration rig Mass flow The measuring device is recalibrated using a calibration rig that is certified in accordance with ISO 17025. This can be done on an installed device using a mobile calibration rig or using factory calibration if the device has been disassembled. The amount of deviation between the measured flow rate and the set point must not exceed the maximum measured error specified in the Operating Instructions. b. Test sequence B – Checking the digital measured value using the installed totalizer Mass flow A measuring vessel is filled with the medium at a flow rate which approximately corresponds to the limit value to be monitored. A calibrated scales is used to determine the change in the overall mass in the measuring vessel before and after filling which is then compared with the totalizer installed in the device. The amount of deviation must not exceed the maximum measured error specified in the Operating Instructions. For range monitoring, this test must be carried out separately for the upper and lower limit value. 4. Checking the digital measured value liquid for volume, density One of the following tests must be carried out depending on the measured variable to be monitored and the available equipment: a. Test sequence C – Checking the digital measured value with a calibration rig Density and volume flow The measuring device is recalibrated using a calibration rig that is certified in accordance with ISO 17025. This can be done on an installed device using a mobile calibration rig or using factory calibration if the device has been disassembled. The amount of deviation between the measured flow rate and the set point must not exceed the maximum measured error specified in the Operating Instructions. b. Test sequence D – Checking the digital measured value using the installed totalizer Volume flow A calibrated measuring vessel is filled with the medium at a flow rate which approximately corresponds to the limit value to be monitored. The change in the volume in the measuring vessel is read off before and after filling and compared with the totalizer installed in the measuring device. The amount of deviation must not exceed the maximum measured error specified in the Operating Instructions. For range monitoring, this test must be carried out separately for the upper and lower limit value. c. Test sequence E – Checking the digital measured value using liquids of known density Density The device's measuring pipes are filled with at least two different liquids of known density one after the other. The digital density measured value determined in each case is compared with the actual density of the measurement liquid. The amount of deviation must not exceed the maximum measured error specified in the Operating Instructions. 16 Endress+Hauser Proline Promass 200 ! Endress+Hauser 5. Checking the temperature measurement The medium temperature is required by the device for compensation of measured values and for diagnostic purposes. The medium temperature determined digitally by the device is compared with the measured value of a calibrated thermometer. The amount of deviation must not exceed 2 °C (4 °F). 6. Checking the 4–20 mA current output Using the current simulation option available in the operating menu, set the current output of the device to the values 3.6 mA, 4.0 mA, 20.0 mA and 22.0 mA one after another and compare with the measured values of a calibrated, external current measuring device. 7. Checking the safety function Correct activation of the safety function - including actuator - must be checked by outputting suitable current values on the 4–20 mA interface per current simulation (just below and above the switch point). For range monitoring, this test must be carried out separately for the upper and lower limit value. 8. Completing the proof-test Switch the 4–20 mA current output to measured value output (if necessary) and reactivate locked SIL mode (ä 13). Note! 98 % of dangerous, undetected failures are detected using these test sequences. If one of the test criteria from the test sequences described above is not fulfilled, the device may no longer be used as part of a protective system. The influence of systematic faults on the safety function are not covered by the test and must be examined separately. Systematic faults can be caused, for example, by medium properties, operating conditions, build-up or corrosion. 17 Proline Promass 200 Repairs Repairs Repairs on the devices must always be carried out by Endress+Hauser. Safety functions cannot be guaranteed if repairs are carried out by anybody else. Exception: The following components can be replaced by the customer if original replacement parts are used, the person responsible for doing so has been trained beforehand by Endress+Hauser and if the relevant installation instructions are followed: • • • • • • • • • • • Calibrated sensor component Replacing a transmitter without sensor Display module Main electronic module I/O modules Terminals for I/O modules Electronics compartment cover Seal sets for electronics compartment cover Securing clamps for electronics compartment cover Pressure compensation vent Cable glands The replaced components must be sent to Endress+Hauser for the purpose of fault analysis. Once the components have been replaced, a proof-test must be carried out (ä 16). In the event of failure of a SIL-labeled Endress+Hauser device, which has been operated in a safety function, the "Declaration of Contamination and Cleaning" with the corresponding note "Used as SIL device in protection system" must be enclosed when the defective device is returned. Please refer to the Section "Return" in the Operating Instructions: "Supplementary device documentation" (ä 6). 18 Endress+Hauser Proline Promass 200 Appendix Notes on the redundant use of multiple sensors This section provides additional information regarding the use of homogeneously redundant sensors e.g. 1oo2 or 2oo3 architectures. The common cause factors and D indicated below are minimum values for the device.These must be used when designing the sensor subsystem: • Minimum value for homogeneously redundant use: 2 % • Minimum value D for homogeneously redundant use: 1 % The device meets the requirements for SIL 3 in homogeneously redundant applications. When installing identical sensors, i.e. the same type and nominal diameter, the sensors must not be connected directly flange to flange but at different locations in the pipe. This is to prevent the sensors from affecting each other acoustically. The following must be taken into account when proof-testing: If a fault is detected in one of the redundantly operated devices, the other devices must be checked to see if the same fault exists. Endress+Hauser 19 Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel.+41 61 715 81 00 Fax+41 61 715 25 00 www.endress.com [email protected] SD00147D/06/EN/02.12 71188887 FM+SGML 10.0 ProMoDo
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