TS-700/1000 Inverter Instruction Manual

TS-700/1000
Inverter Instruction Manual
TS-700/1000 Inverter Instruction Manual
Index
1. Safety Guidelines ............................................................................... 1
2. Introduction ........................................................................................ 1
2.1 Features ......................................................................................... 1
2.2 M ain Spe cific atio n ........................................................................ 2
3. User Interface ...................................................................................... 2
3.1 Front Panel .................................................................................... 2
3 .2 L ED Indicato r on Fro nt P ane l ......................................................
3 .3 R ear Pan el ....................................................................................
4. Setup (Out put Voltage, Frequency, and Saving Mode).....................
4 .1 Initia l State ..................................................................................
3
5 .2 O utp ut P rote ctio n ........................................................................
6. Ins tall ation & Wiring ..........................................................................
7. Failure Correction Not es ...................................................................
8. Warran ty .............................................................................................
6
3
4
4
4 .2 P roc edu re o f Setting Up Out put Voltage , Fre que ncy, and
Saving Mode ................................................................................. 4
5. Pro tection ........................................................................................... 6
5 .1 Input Pro tec tion ........................................................................... 6
7
10
10
Apr. 2014 Version 7
1.Sa fety Guidelines (Please rea d through this manual before assem bling TS700/1000)
‧Risk of electrical shock and energy hazard. All failu res sho uld be examined by
the qual ified technician. Ple ase do not remo ve the case of the inve rter by
yourself!
‧Plea se d o no t install the inverter in places with hig h moisture o r nea r wa ter.
‧Please do not install the inverter in places with high ambient temperature, under
direct sunlight or nea r flam e source.
‧Plea se o nly connect batteries with the sam e b rand and mo del numb er in one
battery bank. Using batteries from different manufacturers or different capacity
is strictly prohibited!
‧Nev e r a llow a sp ark or flame in t he v icin ity o f th e ba tteries b eca use it m ay
generate explosive gases during n ormal operation.
‧Make sure th e air flo w fro m the fan is not obstruc ted at both s ides (fro nt a nd
back) of the inverter. Please allow at least 15cm o f space.
‧Plea se d o no t stack any object on the inverter.
WARNING: Batteries will have aging problem after years of operation.
It is suggeste d to exe cute re g ul ar battery maintena nce
(e.g. every year). Once aged, the batteries should be changed
by professional technician, or the failed batteries may cause
fire or other hazards.
Inverter
Inverter
Don't
disasse mble
Away fro m
moistu re
Inverter
Away from fir e or
h igh temperature
Don't stack on
the inverter
Inve rter
K eep good
ve ntilation
WARNING : Th is is a class A product. In a domestic environment this produc t
may cause radio interference in which case the user may be required
to take adequate measures.
2. Introduction
‧Fully digital controlled by an advanced CPU, TS-700/1000 is a true sine wave
D C/AC In verter, Draw ing pow er from battery bank an d co nve rting it into AC
voltage.
‧With pure sine wave output, TS -1000 can provi de 1 000W contin uously, 1150 W
fo r 3 minutes, and surge power 2000W. (TS -700 can provide 700W continously,
800W for 3 minutes, and surge power 1400W.) G eneral applications include PC,
IT E, vehicles, yachts, home ap pliances, motors, power tools, indust rial control
equipmen ts, AV systemsand etc...
2.1 Features
‧True sine wave output (THD < 3.0% )
‧700W / 1000W rated output
‧High efficiency up to 92%
‧Co mplete LED indi catio n for operation status
‧Battery low alarm and indicator
‧Ou tput vol tage / Frequency selectable
1
‧Fully digital controlled including monitoring & display
‧Compliance to UL 4 58(only TS- 1000) / F CC / E 13 / CE
‧Can be used for m ost electronic products w ith AC input
‧3 years globa l warranty
2.2 Mai n Sp ecification
TS -700
Model
Rated
O power
U
T AC voltage
P
U
T Waveform
Protection
112
124
148
212
224
248
700W max. continuously, 800W max. for 180 seconds, 1050W max. for 10 seconds
1 400W (30cy cles)
   
      
                
        
True sine wave (THD <3.0 %) at rated input voltage
AC sho rt、Ov erload 、Ove r Temperatu re
Ba t. voltage
10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V 10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V
range
I
38A
19A
N DC curre nt 7 5A
P Efficiency
8 6%
88%
89%
U Off mode
T
Under 1.0mA at power sw itch OFF
current d raw
Pr otection
75A
89%
38A
90%
19A
91%
Over current、battery polarity reverse by fuse、battery low shutdown、battery low alarm
TS -1000
Model
Rated
power
O
U
T AC voltage
P
U
T Waveform
Protection
112
124
148
212
224
248
1000W max. continuously, 1150W max. for 180 seconds, 1500W max. for 10 seconds
2 000W (30cy cles)
      
   
                
        
True sine wave (THD <3.0 %) at rated input voltage
AC sho rt、Ov erload 、Ove r Temperatu re
Ba t. voltage
10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V 10.5 ~ 15.0V 21.0 ~ 30.0V 42.0 ~ 60.0V
range
I
50A
25A
N DC curre nt 1 00A
P Efficiency
8 8%
89%
90%
U
Off mode
T
Under 1.0mA at power sw itch OFF
current d raw
Pr otection
100A
90%
50A
91%
25A
92%
Over current、battery polarity reverse by fuse、battery low shutdown、battery low alarm
3.Use r Interface
3.1 Fro nt Panel
A POWER ON/OFF switch: The inverter will turn OFF if the switch is in the O FF
position.
B AC output outlet: For application demands of different geographic areas all
over the world, there are many different kinds of optional AC outlets to choose
from.
2
C Ventilation holes: The inverter requires suitable ventilation to work properly.
Please make sure there is good ventilation and the lifespan of the inverter can
be preserved.
D Fu nction Setting: Output volta ge, frequency, a nd s avin g m ode can be set
through this button.
E LED Indicating Panel: Ope rating status, battery status, load condition, and
all kind s of warnings will be disp layed on this panel.
B
C
AC Output
D
Setting
ON
A
Status
OFF
Battery
Load
}
E
Remote port
Figure 3.1: Fro nt P anel
3 .2 LED Indicato r on Front Panel
Status LED: Represents current operating status
LED color
Status
Green
Orange
Red
Normal
Saving m ode
Abnormal
*Note: Refer to section 5.2 for e xpla natio n o f abnormal status
Ba ttery LED :Represents th e remaining capacity of external batteries
LED color
Battery
capacity
Green
Orange
Red
>70%
40 ~ 70%
<40%
LO AD L ED :Represents the magnitude of output load
LED color
Load
perce ntage
Green
<50%
Orange
Red
50 ~ 80%
>80%
3.3 Rear Panel
B
A Battery input (+),(-)
B Fan ventilation opening
Reve rse P ola rit y Wi ll
Damage T he Uni t.
WARNING:
C Frame ground (FG)
I nver ter
Inver te r
NE G
B ATT ERY
P OS
I nv ert er
Inverte r
A
Cat .N o.(1G G 1H S- 212)
Wi re Ran ge(1 0-4 A WG S tr
Cu S ol de re d W ir es )
Torqu e ( 17.7-26 . 5 in lb )
Ch ass is
G rou nd
C
Fig 3.2: Rear Panel
3
4.Se tup (Output Voltage, Frequency, and Saving Mode)
4.1 Initial State
The initial state is set to110Vac/60Hz or 230Vac/50H z and disabled "Saving
Mode" is a ctiva ted . If u ser s ne ed to revise it fo r ce rtain app lica tion , it c an
be don e th e se tting but ton on the front panel (P leas e re fer to sectio n 4.2).
Th e un it w ill st art u p a utom atic ally afte r th e se tting pro ced ure is finish ed
and the new settings will be executed. These new setting s w ill be kept even
if the unit is power off/on fo r any re ason.
4.2 Procedure of Setting up Output Voltage, Frequency, and S aving M ode
ST EP 1: Th e in verter s hou ld b e turn ed off w hil e re s etti ng. Inpu t ba tteri es
should be connected and the loads should be re moved.
STEP 2 : Us e an ins ulated s tick to p ress the setting button and th en turn on
th e power swi tch. O range led indication will flash ON an d OFF.
after pressing for 5 secon ds, the inve rter will send out a "Beep"
s oun d. U se rs ca n re le a se the b utto n and g o i nto t he se tti ng
procedure.
STEP 3: Pleas e refer to Ta ble 4-1 and check w hether the com bination of
output voltage and fre que ncy is the one you n eed. If yes, please
jump to STEP 5. If not, start fro m STEP 4.
AC Output
Se tting
ON
St atus
OFF
Ba t tery
Load
Use an in sula t ed sti ck to
pr ess th i s set ti ng bu tt on
Remote port
Fig ure 4.1: Adju stment of Output Voltage , Frequency, and Saving Mod e
Tab le 4-1: L ED Indication of Output Voltage / Frequency C ombinat ion
Output
Voltage
Frequ ency
1 00Vac
(2 00Vac)
11 0Vac
(22 0Vac)
115Vac
(230Vac)
120Vac
( 240Vac)
Status
50Hz Battery
Load
Status
60Hz Battery
Load
●
○
○
★
○
○
●
○
●
★
○
●
●
●
○
★
●
○
●
●
●
★
●
●
4
● Light
○ Dark
★ Flashing
Note : Th e above indi cation will be shown in green
STEP 4: The LEDs will change state each tim e you press the setting button for
1 second and the n re lease (refer to F igure 4.2). Please select the
suitable comb ination of ou tput voltage and frequency you need.
115Vac
(230Vac) 5 0Hz
110Vac
(220 Vac) 5 0Hz
1 20Vac
(240Vac) 50Hz
100Vac
(200 Vac) 50Hz
100Vac
(200Vac) 60Hz
120Vac
(240 Vac) 6 0Hz
110Vac
(220Vac) 60Hz
115Vac
(230Vac) 6 0Hz
Figu re 4 .2: S tate Circulation Diag ram of O utp ut Voltage and Frequ ency
ST EP 5: After selecting the output voltage and frequ ency, press the setting
button for 3~5 seconds and the inverter will send out a "Beep" sound.
The b utton ca n be released and it goes into the setting section of
"Saving Mode".
ST EP 6: Please refer to Tab le 4-2 and check whether the "Saving Mode" is
already set as you desired . If yes, please jump to S TEP 8. If not,
start from STEP 7.
Table 4-2 : LED Indication of Saving M ode Selection
Sav ing Mod e
ON
Sav ing Mod e
OFF
Status
★
Battery
★
Load
●
Status
★
Battery
★
Load
○
● L ight
○ D ark
★ F lashing
Note: T he above indication w ill be shown in green
STEP 7: The LEDs will change state each time you press the setting button for
1 second and then release. Please activate or cancel the "Saving
Mode " function as desired.
ST EP 8: After activ ating or canceling the "S aving M ode ", press the setting
button for around 5 seconds and the inverter will send out a "Beep"
sound. The button can be released and all the settings are finished.
T he inverter will auto maticall y store all the settin gs and start to
operate.
5
5.Protection
5.1 Input P rotection
(A)Battery Polarity Protection: If the b attery input is connected in reverse
polarity, the internal fuse of the inverter would blow and the inverter should
be send back to MEAN WELL for repair.
(B)Battery Under Voltage Protection: When the b attery voltage is low er
than the pre set value, th e inverter will au tomatically te rminate the outp ut
thus protect the battery from dam age. Please refer to Table 5-1 fo r mo re
detail about the failure signals.
(C)Battery Over Voltage P rotection: When the battery voltage is too high,
inverter will automatically te rminate the output providing and the built-in
buz zer will be activated to inform the use rs. P lea se refer to Table 6.1 for
more detail about the failure signals.
WARNING:
Please choose suitable batter ies that is compatible with the rated
input D C voltage of TS -700/1000 (refer to the SPE C). If th e input DC
voltage is too low (ex. us ing 12V dc battery ban k for 24Vdc input
models ), TS -700/10 00 can not be started up properly. If th e input DC
voltage is too high (ex. using 48Vdc battery ban k for 24Vdc input
models ), TS-70 0/1000 w ill be damaged !
5.2 Ou tput Protection
Th e displa y p anel wil l sh ow f ailu re s tatus w hen inverter is face d w ith
abnorm al opera ting conditions (refer to Table 5-1). This lets the user kno w
what co uld be the problem.
(1)OTP: When the internal tem pera ture is higher than the limit value, the
"Over Temperature Protection" will be activated. The unit will automatically
turn off and shou ld be restarted a gain.
(2)AC output abnormal protection: When the AC output voltage of the inverter
is too high o r too low, the unit will turn off and should b e restarted again.
(3)AC output short circuit protection: When a short circuit situation occurs
at the o utput side of the inverter or the lo ads increase greatly in a short
period of tim e, the un it w ill turn off and should be restarted again.
(4)Battery voltage abnormal protection: Whe n th e battery voltage is too
high or too low, this pro tection w ill be a ctivated. The in verter w ill au to
recover after the battery voltage go back to a safe level an d users do not
nee d to restart it.
(5 ) O L P : Wh e n o ut p ut i s o v e r l o a d ed b e t we e n 73 5 ~ 8 0 0 W ( T S 700 )/10 50~1150 W(T S-1000), the inverte r can still co ntinuously p rovid e
pow er fo r 3 minutes. Afte r that, if the overload condition is not rem ove d,
overload protection will activate. When the load is higher than 1050W(TS700)/1500W(TS-1000), the o verload protection will be activated instantly.
For these overload protections, once activated, the unit must reset to recover.
6
Table 5-1: Failure Messages On Front P ane l
○ S tatu s
LED
○ B atte ry
Indicator
○ L oad
Output
○
○
Overload
★
(105~115% load)
Output
○
Overload
★
(115~150% load)
○
Output
○
Overload
★
(150% load)
★
Fa ilure
M essage
Abnormal
AC Output
Voltage
★
★
○
AC Output
Short Circuit
Abnormal
Battery
Voltage
★
○
○
Over
Tempe ratu re
○ Status
LE D
○ Battery
Indicator
○ Load
★
○
★
Fa ilure
M essage
★
★
★
● Light
○ Dark
★ Flashing
LED Status
Note: The a bove indication will be shown in red
6.Installation & Wiring
(A)Wiring for Batteries: Wire connect ions sho uld be a s short as possible and
less than 1.5 meter is highly recommended. Make sure that suitable wires are
chosen based on the rating of current. Too small of a cross-section will result in
ove rheating that could indu ce certain danger. Please refer to Table 6 -1 and
con sult our local distributors if you have any question s.
Table 6 -1: S ugg esti on for Wire S election
Rated Cu rren t of
E quipment (Amp)
16A ~ 25A
25A ~ 32A
Cro ss-s ecti on o f
Lead (mm 2)

2.5
4
12
10
32A ~ 40A
6
8
40A ~ 63A
10
6
63A ~ 80A
80A ~ 100A
16
4
100A ~ 125A
25
35
2
1
≧125A
50
0
  
Model using
48V battery
Model using
24V battery
Model using
12V battery
(B)Suggested battery type and capacity
Battery type
Ba ttery
Capacity
Lea d-acid b attery
112
212
124
12V / 120Ah ~
12V / 400Ah
224
24V / 60Ah ~
24V / 200Ah
7
148
248
48V / 30Ah ~
48V / 100A h
(C)Requirement of Installation:
Th e un it should be mou nted on a flat surface o r holding rack with suitable
strengt h. In order to e nsure th e lifespan o f th e unit, p leas e re frain from
operating in environment of high dust or high moisture. This is a power supply
with built-in DC fan. Please mak e su re that ventilation is not blocked. There
sho uld be no barriers within 15cm of the ventilating holes.
>15cm
Air
>15cm
Inverter
Air
Figu re 6.1: E xam ple of In stallation
(D)Mounting S ugg estion :
Th ere a re 4 sem i-circular cutout on the s ide flanges of the inverter. It can be
use d for fixing TS-700/1000 onto the system enclosu re.
We hig h recommend mo unting in the ho rizontal position. Please make sure
ven tila tion openings are free from obstru ction.
(E)Example of system diagram
As short as possible
Larger than
15cm
A C O/P
LO AD
TS-700/1000
L arger than
1 5cm
Battery
+
-
DC I/P
-+
Should less than 1.5m
Chassis
Wall or system FG
8
Where, the DC I/P a nd c hassis fix manner as followin g :
1. Compa ny Na me : Mean Well Enterpris es Co Ltd
2. Model Name : 1GG1HS-1 91
3. Rating : 150A
4. Torque : 106.2 Ib.in max.
5. Suitable Wire : Cop per wire (tem p rati ng : 75 C )
6. Intended for termin ation o nto a Listed ring to ngue connector
7. To Be Sold Only Wi th Inst allatio n Instr uction s
8. A mounting s crew t hat is f irst ins erted throug h the tang and is th reade d into the
connector to secure the connector to t he tang shal l be torqued to 32 i n-lbs minimum
9. Mount ing Screws - Plated Steel . Two p rovided, siz e M8
Cat.No.(1G G1HS-212)
Wire Range (10-4 AWG
Str Cu Soldered Wires)
Torque (17. 7-26.5 in lb)
Chas sis
(F)Dera ting
100
100
80
80
60
60
40
40
20
20
0
10
20
30
40
50
60
70
10.5VDC
21VDC
42VDC
Ambient Temperature (℃)
11.5VDC
23VDC
46VDC
15VDC (HORIZONTAL)
30VDC
60VDC
Battery Input Voltage (V)
Figure 6.2: Output Derating Curve
Figure 6.3: Input Derating Curve
(G)
Notes on output load:
TS-700/1000 Series can power most of equipments that need an AC source
which can prov ide 700W(TS-700)/1000 W(T S-1000) continuously. But for
certain load type, the u nit may not work properly.
9
(1)Sinc e in ductive loads or motor base d equipm ents ne ed a large s tart up
current (6~1 0 times of its ra ted current) , th e inv erte r m ay n ot s tart up
succ essfully with these kinds of load.
(2)Whe n the output are capacitive or rectified equipm ents (such as sw itching
power supply), it is suggested to operate these equipment at no load or light
load. To ensure proper operation, you should incre ase the loads on ly after
TS-700/1000 has started up.
7. Failure Correction No tes
T S-70 0/1000 sho uld be s erviced by a pro fessiona l tec hnician . An y improp er
usage or modification may damage the unit or resul t in shock ha zard. If you are
not able to clear th e failure condition, please contact Mean WEL L or any of o ur
distributors for repair service.
Statu s
No AC output
volta ge
Discharging
perio d of
batte ries is
too s hort
Fan does
not s pin
Possible Reasons
Ways to Eliminate
Abnormal input
Check the AC or DC input sources.
M ake sure the voltage is within the
r equired range.
Ov er temperature
protection
M ake sure that the ventilation is not
b locked or wh ether the ambient
temperature is too high. Please
d erating the o utput usage or reduce
the ambient temperature.
Ov erload prote ction
M ake sure the output load does not
e xceed the rated value or the
instantaneous start up current is not
too high. (for inductive or capacitive
loads)
Short circuit pr otection
M ake sure the output is no t
o verloaded or short circui ted
Batteries are aged or broken
Replace the b atteries
Battery capacity is too small
Reconfirm the specificatio n and
e nlarge the battery capacity as
s uggested
Clog with foreign bodies
Remove the f oreign objects
Ma lfunction of the fan
Repair requir ed. Please send it back
to us or any of our distributors
8. Warranty
Three years of global warranty is provided for TS-700/1000 under normal
operating conditions. Please do not change components or modify the unit
b y yo urs elf or M EAN WELL ma y reserve the right n ot to pr ovide the
complete warranty.
10
N o . 2 8 , Wu q u a n 3 r d R d ., Wu g u D i s t . , Ne w Ta i pe i C i t y 2 4 8 , Ta i wa n