Analysis of the ecological footprint produced by machinery in construction Authors: Freire Guerrero, Antonio (A)1 Marrero Meléndez, Madelyn (M)2 1 Univesity of Sevilla, Sevilla, Spain 2 Univesity of Sevilla, Sevilla, Spain Abstract: The ecological footprint caused by construction machinery is analyzed in detail. The following impacts are taken into account: fuel and electricity consumption; maintenance and repairs; and finally the footprint of the machinery operator due to mobility, food intake, and urban waste generation on the construction site. All this analysis is based on the Andalusia Construction Costs Database, thus adding an environmental indicator to this baseline by allowing the ecological footprint caused by the use of various machines to be taken into account as part of the project budget. KEY WORDS: Ecological footprint, machinery, construction cost database, budget Introduction Wackernagel and Rees created an indicator that evaluates the environmental footprint of continents, countries, and regions, by defining the ecological footprint (EF) as "the area of ecologically productive land (crops, pastures, forests and aquatic ecosystems) required to produce the resources consumed and to assimilate the wastes produced by a given population with a specific life level and indefinitely " [1]. The studies of Solis et al. [2] analyses the EF of building construction for the first time and calculates the footprint generated by different impact sources: energy, water supply, food consumption, mobility, building materials, waste, and built land. In the present work, the previously cited study is improved with a deeper and more detailed analysis of the EF caused by construction machinery on site, during the earthworks, foundations and structure construction, installations, and implementation by means of a construction work classification system: the Andalusia Construction Costs Database (ACCD) [3]. Andalusia Construction Costs Database The ACCD is formed in a hierarchical structure. The levels that form the structure are no more important than the relationships that connect them, since it is through these types of bonds that it is possible to cross the structure in any direction, including ascending and descending, without committing errors or losing intermediate information generated in the processes. ACICS establishes a correspondence between each elemental code and the work unit that it represents [4]. The work unit refers to a group of resources (material, labour, and/or machinery) necessary to build an indivisible part of a building and also represents the smallest component of the construction budget. Each work unit has a unique classification code. ACICS divides all possible work units into large groups of elements with common 1 characteristics. The highest level is the completely constructed building. The next divisions are called chapters each of which represents a construction process: Demolition, Earthworks, Foundation, Sanitation, Structure, Partition, Roof, Installation, Insulation, Finish, Carpentry, Glass and Polyester, Coating, Decoration, Urbanization, Safety, and Waste Management. Within this structure, the representation process needs a detailed description of each work unit that refers to a set of resources (material, machinery or manual labor) necessary to construct an indivisible unit which is then incorporated into the construction site. This constitutes the smallest part in the classification and includes the following elements: a measurement unit, its frequently-used name, the elements that integrate this work unit, the corresponding construction methods, their reference norms and/or regulations, and measurement criteria. Each cost is identified by an alphanumeric code. The unit of measurement used in each price criteria is established by the Association of Construction Database Writers [3, 5]. The present analysis focuses on the basic costs of the machinery, the family code starts with the letter M, Machinery and has the following subfamilies depending on the machine type: Aagglomerator, B-pumps, C-compressors, E-excavators and shovels, etc.; for example, ME00400 is the code corresponding to an excavator with an engine of 67 kW. A total of 52 different items of construction machinery (45 fuel and 7 electric) have been analyzed in the Andalusia Construction Costs Database and their corresponding EF, whose procedure is described in the following sections is determined. Machinery EF From among the elements that produce an EF, two main sources can be identified: the direct energy consumption by the machinery usage on the construction site (by its electric or combustion engines) and the footprint generated by the employees who operate them. The footprint caused by the machinery usage, which corresponds to the fuel or electricity consumption linked to each machine depending on the engine power [6], is illustrated in the flowchart shown in Figure 1, whereby the machinery working hours are transformed into an ecological footprint. The fuel consumption per hour can be summarized as follows [6]: • Oil: 0.15 to 0.20 litres consumed in 1 hour per kW installed. • Gasoline: from 0.30 to 0.40 litres consumed in 1 hour per kW installed. The fuel consumption by the machinery in the ACCD can be established by differentiating between whether the engine consumes diesel or gasoline, and by the corresponding power. After obtaining the litres of fuel consumed per hour, the energy intensity of the fuel (MJ/l) is assigned, which represents the energy produced per litre of fuel. The corresponding energy productivity is then applied, which indicates the amount of land needed to produce 1 MJ of energy, which in this case represents the hectares of forests necessary to absorb the emissions of the fuel consumed: 2 EFf = ∗ (1) where: EFf is the footprint of (fossil) fuel consumption (ha); C is the fuel consumption (litres); EI is the energy intensity (MJ/l); and P is the energy productivity of oil (MJ/ha). Figure 1- Flowchart for calculating the ecological footprint produced by energy consumption of machinery 3 For the electricity consumption, a similar calculation is performed: all the working hours of the electrical equipment on the construction site, and its corresponding engine power determine the total kWh consumed. The primary energy consumption can be determined from the efficiency of the power production in Spain, which is 33% [7]. In this case, a specific productivity is established depending on the energy source (coal, oil, natural gas, or nuclear power) according to data provided by the Ministry of Industry [7]. All these steps are shown in the following equation: EFf = (2) ∑ ∗% where: EFf is the ecological footprint of electricity consumption (ha); C is the consumption (GJ); Pi is the energy productivity of the energy source “i” (GJ/ha); and % i is the percentage of the source “i” in the energy mix. The second analysis is the footprint left by the machine operators: food consumption, waste generation, and mobility, as shown in Figure 2. The workers´ food is attributed to the EF of the building construction since this activity takes place on the worksite, in the same way as in the methodology developed by Domenech Quesada [8], where business meals are allocated to the Corporate Ecological Footprint. To this end, the total number of manpower hours worked for the entire construction project must first be calculated and this is obtained from the project quantities. The footprint is calculated using Equation 3. EFwfd = (3) where: EFwfd is the weighted ecological footprint of food (gha/year); EFm is the ecological footprint expressed as gha/year/meal; hm is an 8 hours/meal. One meal per working day is assumed; Nh is total number of hours worked. Therefore, it is necessary to obtain the EFm of the various types of food that make up the daily meal of every worker. The food generates four types of consumed land: pasture, cropland, productive sea, and absorption forest. The absorption forest footprint or energy footprint is generated by all types of food, due to their required processing and the energy consumed therein. The EFm values per food type for a typical menu are calculated by SolisGuzman et al [9] by using natural productivity and the forest absorption of CO2 [8]. These are summarized in Table 1. These values are used in the present analysis. Productive land category EF/meal (gha/meal) Cropland 0.0085 Pastures 0.0234 Productive sea 0.0159 Forest Absorption of CO2 0.0072 Table 1 - EF of workers’ meals: pasture, cropland, productive sea, and forest absorption 4 Figure 2 - Flowchart for calculating the ecological footprint produced by the operator of the machinery In order to analyze the worker mobility, the following hypotheses are established: the construction site is located 30 km away from where the workers reside; every 4 workers share a vehicle to go to work every day; and the working day lasts 8 hours. The fuel consumption of the vehicles according to the distance determines the litres consumed, as in Equation 1, and the EF is then determined [9]. The determination of the EF of the municipal solid waste (MSW) is based on statistical data and on the energy intensity of the materials [9], now simplified and summarized in Table 5 2. The coefficients (CRx) are defined as organic, paper, plastic, and glass waste, and the tons (Gx) generated per worker. Organic Paper Plastic Glass CRx(gha/year/t) 0.3066 1.1450 0.5551 0.2961 Gx(t/worker/year) 0.227 0.108 0.057 0.036 Table 2- Weighted conversion rates for municipal solid waste The total generation, Gi, of MSW in tons of each waste stream “i” is obtained by multiplying the aforementioned statistical data, Gx, by the number of workers on the construction site. Finally, the following expression is used for the determination of the total footprint of the waste: (4) EFwws = ∑ CRxi ∙ Gi where: EFwws is the weighted EF of the waste (gha/year); CRxi is the weighted conversion rate (gha/year/t); and Gi is the waste generation (t). Results Figures 3 and 4 represent the results of the calculations of the ecological footprint of various combustion and electric engine machinery, respectively. Figure 3.- EF of fuel machinery Figure 4. - EF of electrical machinery Conclusions The introduction of this procedure into the ACCD integrates, into a single computing element, the two different processes of accounting in the forms of the economic and environmental construction project budgets, thus enabling the agents involved in the building process to make decisions both on an economic basis, principal argument for the use of the construction data bases, and on an environmental basis. Thus, the present work presents a procedure to calculate the footprint produced by the machinery on the construction site and to include this footprint in the budget. This is performed with a flexible approach, oriented towards future changes in the hypothesis, data sources used, or in the criteria and specifications of the selected machines. In future work, a similar analysis will be performed with the construction materials in the ACCD, and the whole budget analysis will be completed. 6 Acknowledgement Fundación Mapfre. Ayudas a la Investigación Ignacio H. Ilarramendi. “Estudio de la Huella ecológica de la transformación del uso del suelo”. 2014. Bibliography (1) Cambio Global España 2020/50. Sector edificación. Programa Cambio Global España 2020/50 del Centro Complutense de Estudios e Información Medioambiental de la Fundación General de la Universidad Complutense de Madrid. Abril, 2010. Madrid. España. (2) Wackernagel, Mathis y William E. Rees (1996). Our Ecological Footprint: Reducing Human Impact on the Earth. New Society, Gabriola Island (3)Solís Guzmán J., 2010. “Evaluación de la Huella Ecológica del sector edificación (uso residencial) en la comunidad andaluza”. Tesis Doctoral. Universidad de Sevilla. Sevilla. (4) FIEBDC. 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