Tangerhütte GmbH Casting technology meeting the highest standards A modern company with a long tradition TechnoGuss Tangerhütte GmbH has been established in 2002 as the successor of “Eisengiesserei Tangerhütte” with a long tradition. Today the company can look back on over 150 years of historical development. In 1842 the engineer Johann Jacob Wagenführ founded the “Eisenhütten- und Emaillierwerk Tangerhütte”. This company experienced a rapid development and helped the hitherto unknown region Altmark to profit from a strong economic recovery within a short time. Thanks to continuous technical development and orientation on outstanding technologies in founding, the company even today is one of the most efficient foundries in Germany equipped with the latest machinery that ranks among the most significant employers in the region. In compliance with customer requirements we are able to produce machine-moulded or manually moulded castings with a weight between 50 and 12000 kg. The customer-oriented work covers almost all fields of industry. Companies for valve engineering, drive engineering, gear manufacture and general mechanical engineering are among our clientele. We guarantee a continuous manufacturecomprehensive quality assurance system based on the latest analysis and test technologies. company view • Casting process simulation with MAGMASOFT® - Know How since 2004. • Emission spectrometer and carbon-sulphur analyser for monitoring the chemical composition of casting materials. • Metallographic laboratory and MPA approved mechanical-physical test laboratory. melting operation The company has been certified according to DIN EN ISO 9001 and is holder of manufacturer approvals issued by internationally renowned classification societies like: - TÜV, AD-2000 Merkblatt WO 100 DGRL 97/23/EG, - Germanischer Lloyd, - Lloyds Register of Shipping, - Det Norske Veritas and - is a certified foundry for the chemical industry. Our competent staff works in compliance with the latest quality and safety standards and on the basis of standardised manufacturing procedures and a quality management system. preservation Development of a new product Example: a new casing 1. customer order 2. development of technology 3. simulation of casting process 4. manufacture 5. our product 6. further processing (outsourced) 7. world-wide use: We supply castings, for instance for butterfly valves • for the cruise liner “Queen Mary 2”, (DN 500, approx. 100 kg/unit) • for the “Burj Khalifa”, the highest building in the world - Dubai, VAE, (DN 1200, approx. 1300 kg/unit) • for the “Three Gorges Dam” in China, (DN 3000, approx.10300 kg/unit) Manufacture at the highest stage Casting materials • Grey cast iron, DIN EN 1561 Material grades classified per tensile strength and hardness • Nodular cast iron, DIN EN 1563 Material grades with minimum requirements of notched impact strength, ferritic up to pearlitic grades, solid-solution strengthened grades mechanised hand moulding shop • Ausferritic ductile iron (ADI), DIN EN 1564 • Comparable cast-iron grades made according to other standards (e.g. ASTM) • Alloyed cast-iron materials customer’s requirements made to Melting furnace One 4 t and two 6 t medium-frequency crucible furnaces Hand moulding shop Furan resin moulding method Box sizes: up to 4000 x 4000 mm or 7000 x 2000 mm, Unit weight: up to 12 t machine molding casting line Mechanised furan resin moulding line Box size: min. 1000 x 800 mm, max. 1600 x 1400 mm Machine moulding Jolt-squeeze moulding plant Output: 100 boxes / layer, Box size: 1000 x 800 mm, Height: 400 / 400 mm large casting moulding shop Core moulding shop Core shooting machines with a shot volume of 12 to 200 litres using the cold-box method. Pattern making New construction and repair of patterns in wood, metal and plastics Examples for our product range machine bed, 2492 kg EN-GJL-200 (GG-20) rotor casing, 3156 kg EN-GJS-400-18-LT (GGG-40.3) bearing block, 436 kg EN-GJS-400-15 (GGG-40) valve body, 1389 kg EN-GJS-400-15 (GGG-40) hoisting drum, 50 kg to 8000 kg EN-GJS-400-15 (GGG-40) casing, DN 1400, 1576 kg EN-GJS-400-15 (GGG-40) planetary carrier, 4500 kg EN-GJS-700-2 (GGG-70) rope pulley, 220 kg EN-GJS-400-15 (GGG-40) TGT.e-04/14 Tangerhütte GmbH Rudi-Arndt-Straße 15 39517 Tangerhütte Postal address: Postfach 11 25 39511 Tangerhütte GERMANY Delivery address: Gewerbegebiet - Gießereistraße 39517 Tangerhütte Phone: For contacts: 03 93 5 / 9 40-0 Purchase: 03 93 5 / 9 40-203 Sales & marketing: 03 93 5 / 9 40-213 Telefax: Purchase / Sales & marketing: 03 93 5 / 9 40-257 E-Mail: [email protected] www.technoguss.de
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