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Technical Manual
UNITECH INSTRUMENTS
UT-1596/UT-1572/UT-1584/UT-1548
PID CONTROLLERS
PV
PV
SV
8 88 8
888 8
OUT
SV
8 88 8
8 88 8
AT
OUT
AL1
AT
AL1
8 88 8
AL2
AL2
0%
A/M
20
40
60
80
100%
OUT
OFF
8 88 8
PV
AT
AL1
8 88 8
SV
AL2
OUT
Model :UT 1144
Model :UT 1149
OFF
8 88 8
AT
AL1
PV
SV
AL2
Model :UT 11
77
Model :UT 11
96
UNITECH makes the indication and control of
Process Parameters
“Sure for service with hi-end Universal Technology”
Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551
Sales: +91 94273 01436 Website: www.unitechinstrument.com
Email : [email protected]
DIGITAL PID CONTROLLERS
UNITECH UT - 1596/1572/1584/1548
INSTRUCTION MANUAL
Specification
Overview
The UT 15 Series are microprocessorPV
based controllers designed with a high
degree of functionality and reliability at a
PV
SV
888 888
8 88 8
OUT
SV
888 888
8 88 8
AT
OUT
AL1
AT
AL1
8 88 8
AL2
AL2
0%
A/M
20
40
60
80
100%
OUT
OFF
888 8
AT
AL1
PV
8 88 8
SV
AL2
competitive price. The controllers are
OUT
Model :UT 1144
Model :UT 1584
available in different formats: 48x48,
OFF
8 88 8
AT
AL1
PV
SV
AL2
Model :UT 117
7
72x72, 96x96 This controller series is
Model :UT 15
96
Ideal for the control of temperature,
Humidity, pressure, flow etc.
z
Dual Display and Bar graph
z
IP65 Front Face Protection
in a variety of applications including:
Two large 4 digits display PV, SP and
IP65 rated front face permits use in
z
Plastic Processing Industries
configuration parameters. One 10 LED
applications where it may be subjected to
z
Packaging Machinery
bar-graph displays the control output
moisture, dust conditions.
z
Painting and coating Plants
(MV), and up to 8 LEDs display the status
z
z
Semiconductor packaging / Testing
of the different outputs (Control, Alarm,
The setpoint can be defined from a
z
Industrial Dryers
…) and also provide indication of the
remote PLC or other controller.
z
And many more......
Auto/Manual and programmer states.
z
Features
z
Easy to Operate
Setpoint Programming
Two programs are available with a
maximum of 8 segments. The 2 programs
Different configuration levels provide easy
can be linked together and perform as a
access to parameters.
single 16 segment program.
z
Various Control Programming
z
Extended Alarm Capability
Several different algorithms are available
Up to three different alarm outputs are
as follows:
available per instrument and 17 kinds of
- PID or ON/OFF Control
event modes can be assigned to each of
- Heat/Cool Control with 2 PID sets
alarm output.
- Motor Position Control
(without slidewire feedback)
z
Auto-Tuning Capability
z
Communications
RS232 or RS485 (with ASC II & Modbus
RTU Protocol) is optionally available with
Advanced auto-tuning function calculates
a maximum communication speed of
the optimized PID values for your specific
38400 bps.
control system.
z
Remote Setpoint Capability
Parameter Lock
A 4-digit security code prevents any
unauthorized changes of parameters or
configurations. Parameters can be hidden
to user to prevent any mis-configuration
of the unit.
Specifications
General
Rated power supply voltage
85 to 265V AC, Frequency : 50/60Hz
22 to 26V AC, Frequency : 50/60Hz (Rating : 24VAC)
22 to 26V DC (Rating : 24VDC)
Power Consumption
Insulation Resistance
5VA Max (at 24V AC)
160mA max (at 24VDC)
7VA Max (at 100V AC)
10 VA max (at 240V AC)
OVER 10MΩ UNDER DC500V megger between Input terminal and
Case(Ground).
OVER 10MΩ UNDER DC500V megger between Output terminal and
Case(Ground).
Standard
Ambient Temp..
25 + 2 °C
Conditions
Ambient Humi.
55 ± 5% RH
Rated Power Supply
230V AC, 24V AC, 24VDC
Power Frequency
50 ± 1Hz o± 60 ± 1HZ
Operating
Ambient Temp.
0 to 50°C
Conditions
Ambient Humi.
20 to 90%RH (non-condensing)
Rated Power Supply
85 to 265V AC
22 to 26V DC
Allowable Power
85 to 265V AC
Supply
22 to 26VDC
Power Frequency
50 ± 2Hz o± 60 ± 2Hz
Transportation
Ambient Temp.
-20 to +65 °C
and storage
Ambient Humi.
10 to +95% RH (non-condensing)
conditions
Vibration Resistance
20m/s2 (Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions
Exterior
Case and front panel : plastic
Mounting
Panel-mount
Model
Exterior Size (unit:
mm
)
inch
UT-1548
UT-1584
UT-1572
UT-1596
50 X 50 X 97
50 X 96 X 97
74 X 74 X 97
96 X 96 X 97
(1.97X1.97X 3.82)
(1.97X3.78X3.82)
(2.91X2.91X3.82)
(3.78X3.78X3.82)
44.5 X 44.5
44.5 X 90.5
68.5 X 68.5
90.5 X 90.5
(1.75 X 1.75)
(1.75 X 3.56)
(2.97 X 2.97)
(3.56 X 3.56)
:WXHXD
Panel Cutout (unit:
:WXH
mm
)
inch
1. Specifications
Input/Output
Analog
Number of Point
Input 1
Type
1 point (TC, RTD or Linear)
TC:
K, J, R, S, B, E, T
RTD :
Pt-100
Linear : 4~20mA / 2~10V DC (500 Ω Resistance connected Across)
0~20mA / 0~10V DC (500 Ω Resistance connected Across)
Refer to Table A.
Note :
For input Type symbols and Ranges.
Sampling cycle
250 ms
Indication
± 0.2% FS ± 1digit (for details Table1-1)
Accuracy
Cold
junction
±1.0ºC (under standard conditions)
accuracy
Output
Input bias (offset)
LSPL ~ USPL
Digital Filter
0 - 200 sec (0: filter off)
Decimal Point
0000, 000.0, 00.00, 0.000
Alarm Output
Relay Contact Output : 250V AC, 3A (Resistive Load)
Control Output
Relay Contact Output : 250V AC, 3A (Resistive Load)
Voltage Pulse
0/12V DC. (Load Resistance 600 Ω or More)
Current Output
4 to 20mA DC. (Load Resistance 500 Ω or Less)
Trigger Output
(For TRIAC Driving)
100A or LessCurrent Output
2. Mounting
Mounting Cautions :
(1) Use this instrument within the following ambient temperature and ambient humidity.
z Allowable ambient temperature: 0 to 50°C
z Allowable ambient humidity: 45 to 85% RH
(2) Avoid the following when selecting the mounting location.
z Rapid changes in ambient temperature which may cause condensations.
z Corrosive or inflammable gases.
z Direct vibration or shock to the mainframe.
z Water, oil, chemicals, vapour or steam splashes.
z Excessive induction noise, static electricity, magnetic fields or noise.
z Direct air flow from an air conditioner.
z Exposure to direct sunlight.
z Excessive heat accumulation.
External Dimensions
Mounting Procedure
Mounting Cautions :
(1) Use this instrument within the following ambient temperature and ambient humidity.
z Allowable ambient temperature: 0 to 50°C
z Allowable ambient humidity: 45 to 85% RH
(2) Avoid the following when selecting the mounting location.
z Rapid changes in ambient temperature which may cause condensations.
z Corrosive or inflammable gases.
z Direct vibration or shock to the mainframe.
z Water, oil, chemicals, vapour or steam splashes.
z Excessive induction noise, static electricity, magnetic fields or noise.
z Direct air flow from an air conditioner.
z Exposure to direct sunlight.
z Excessive heat accumulation.
Mounting Procedures
(1) Prepare the panel cutout as specified in 2.2 Dimensions.
(2) Insert the instrument through the panel cutout.
(3) Insert the mounting bracket into the mounting groove
of the instrument. (As Fig.1)
(4) Pull till chick sounds to the direction shown by the arrow.
(As Fig.2)
(5) The other mounting bracket should be installed the same
way described in 3.To 4.
3. WIRING
Wiring Cautions :
(1) For thermocouple input, use the specified compensation wire.
(2) For RTD input, use leads with low resistance and having no resistance differences among the 3 leads.
(3) Conduct input signal wiring away from instrument power, electric equipment power and load lines to avoid noise
induction.
(4) Conduct instrument power wiring so as not to be influenced by noise from the electric equipment power. If the
instrument may be affected by external noise, a noise filter should be used.
* shorten the distance between twisted power supply wire pitches. The shorter the distance between the pitches,
the more effective for noise reduction.
* Install the noise filter on the panel which is always grounded and minimize the wiring distance between the noise
filter output side and the instrument power terminals.
* Do not install fuses and/or switches on the filter output signal since this may lessen filter effect.
(5) For wiring, use wires conforming to the domestic standard of each country.
(6) About 4 to 5 seconds is required as the preparation time for contact output after power on. Use the delay relay
when the output line is used for an external interlock circuit.
(7) This instrument has no power supply switch nor fuses. Therefore, install the fuse close to the instrument and the switch,
if required.
* Recommended fuse rating: Rated voltage; 250 V Rated current; 1A * Fuse type; Time-lag fuse
(8) Do not excessively tighten the terminal screws. In addition, use the solder less terminal appropriate to the screw size.
(9) To the instrument with power supply of 24V, please be sure to supply the power from SELV circuit
Terminal Configuration :
(1) All the under hookups are only for reference.
(2) For wiring, please according to the hookup label which was glued
on the plastic case of controller.
UT-1584 & UT-1596
1
L
AL 2
AC 85~265V
2
3
UT-1572
N
C
NO
OUT: Relay DC4-20mA
-
-
+
+
NC
11
12
13
NO
1
UT-1145
L
2
1
2
AL 1
11
OUT: Relay DC4-20mA
-
7
RTD
A
NC
8
+ 9
4
5
NO
6
NC
TC
NO
5
+
+
-
4
9
5
AL 1
14
15
10
6
11
7
12
8
16
NO
VDC
B
-
AL 1
3
B
- 10
7
C
-
V, mA, Current
3
NO
8
NO
OUT: Relay
12
4-20mA
OR
0-20mA
N
Voltage for SSR
+
NO
NO
4
6
AC 85~265V N
L
AL 2
C
AL 2
AC 85~265V
+
4-20mA
OR
0-20mA
VDC
RTD
A
B + 13
-
9
TC
+
+
-
B
- 14
VDC
+
RTD
A
+
B
17
18
4-20mA
OR
0-20mA
19
TC
10
-
B
-
20
4. FRONT DESCRIPTION
5. SETTING
6. PID Autotuning (AT) Function
7. Error Display
08. Selection Table
UT - 15
XX
Size
Type
96 X 96
X
X X
CNT. Output
Code
Type
96
None
Code Code
1
2
N –
R 1 2
X
Other Output
Type
Code
None
N
84
Relay
72X72
72
SSR
S
1 2
TPS 24VDC
2
48X48
48
4-20mA
C
1
RS-485
3
96X48 (V)
4-20mA Re-Tra. 1