21-24 OCTOBER 2014 ESTREL HOTEL, BERLIN, GERMANY EVENT SUPPORTER www.clarion.org REGISTRATION BROCHURE WELCOME ABOUT THE EVENT ORGANIZERS Following the success of the first Fixing Pipeline Problems event held in 2012, this international conference and its accompanying exhibition will again cover a wide range of issues concerning pipeline rehabilitation. Clarion Technical Conferences and Tiratsoo Technical have been organizing pipeline conferences and training events together around the world for over 20 years. Their conferences include Pipeline Pigging and Integrity Management; Unpiggable Pipeline Solutions Forum; and, Best Practices in Pipeline Operations & Integrity Management. The event is being planned to not only discuss the latest developments in the industry, but also to showcase some of the industry’s latest achievements, and provide an unmatched opportunity of both networking and learning. The conference programme will be of relevance to all involved in the operation and lifetime planning of pipelines transporting all types of hazardous hydrocarbons both on – and offshore, in particular oil and gas, as well as to those involved in their regulation and safety. By hosting the conference and exhibition side by side delegates are able to hear and learn about the application of new technologies through presentations and case studies in the conference sessions, then head to the exhibition to network with leading companies. The exhibition also allows you to discuss any further questions that may arise during presentations with the developers of the technology. BJ Lowe Tiratsoo Technical Clarion Technical Conferences Houston-based Clarion Technical Conferences is a respected provider of training courses, technical conferences, books, and technical journals for engineers and technical management within pipeline industry. For over 20 years its Director, BJ Lowe, has been working with John Tiratsoo developing many events and courses world wide. Their activities currently focus on Houston, Calgary, Amsterdam, Rio de Janeiro, Berlin, Newcastle and Bahrain. TIRATSOO TECHNICAL Tiratsoo Technical, previously known as Scientific Surveys, is a division of Great Southern Press. Since 1982, Principal John Tiratsoo has planned and organized high-level technical training courses and events in a wide range of pipeline engineering subjects, as well as editing various industry publications: these currently include the Journal of Pipeline Engineering and Pipelines International. John Tiratsoo CLARION TECHNICAL CONFERENCES WHO WE HAVE WORKED WITH W Global Webb OFFICIAL MEDIA PARTNERS 2 www.clarion.org www.clarion.org 3 CONFERENCE PROGRAMME 23-24 OCTOBER Preliminary programme Thursday 23 October 8:00 Registration desk opens, coffee and refreshments served 8:45 Introduction Friday 24 October Inspection and data 8:30 [13] 3D laser method for ILI data correlation, external corrosion, and mechanical damage assessment on pipelines By Pierre-Hugues Allard and Jérôme-Alexandre Lavoie, Creaform, Lévis, QC, Canada Coatings and corrosion 9:00 [1] Is your older pipeline (system) still ‘fit for purpose’? By Dick Koster, Pipeline Protection Services, Zuidlaren, Netherlands 9:00 9:30 [2] Rehabilitation of corrosion protective coatings on buried steel pipelines: rehabilitation of cold-tar-enamel coated oil pipelines in India By Michael Schad, Denso GmbH, Leverkusen, Germany [14] A flexible data acquisition system for pipeline monitoring based on a cleaning-tool application By Hubert Lindner, Philipp Bartscht, and Willi Voss, Rosen Engineering, Lingen, Germany 9:30 [15] Pipe robots for internal inspection, non-destructive testing, and machining of pipelines By Alexander Reiss, Inspector Systems GmbH, Rödermark, Germany 10:00 [3] High-performance polyurea spray coatings: the next generation pipeline corrosion protection By Christian Wolken, Holger Schmidt, Michael Magerstädt, Nowmaan Anwar, and Mohammed Jaarah, Rosen Group, Lingen, Germany 10:00 Coffee 10:30 [16] Internal in-line inspection of unpiggable pipelines using LRUT By Angela Angulo, TWI Ltd, Great Abington, UK 10:30 Coffee 11:00 11:00 [4] Global communications breakdown: water, flash rust, rust-back, salts, and coating – What do we mean? By Dr Lydia M.Frenzel, Advisory Council, Vancouver, WA, USA [17] IMPRINT: an innovative non-destructive testing system for in-situ identification of a pipeline’s mechanical properties By Pier Paolo Zonta, Bernardo Molinas, and Davide Giantin, Venezia Tecnologie SpA, Porto Marghera, Italy 11:30 [5] Water-injection treatment: asset protection of treatment facilities and pipelines By Daniel Preston, Oil Plus Ltd, Newbury, UK 11:30 [18] Combined assessment of burst strength of dent associated with corroded pipelines By Hassan Shuaibu, School of Marine Science and Technology, Newcastle University, Newcastle upon Tyne, UK 12:00 Lunch 12:00 Lunch Case histories Sleeves, repairs, and wraps 13:00 [6] An overview of epoxy-based pipeline-repair technology By Ian Fordyce, Process & Integrity, DNV GL - UK Oil & Gas, Loughborough, UK 13:00 [19] Identification and treatment of severe MIC problems at a gas-production facility By Max Frenzel, Oil Plus Ltd, Newbury, UK 13:30 [7] Steel sleeves vs composite materials for pipeline repair: a comparison By Bill Bruce, DNV GL, Dublin, IH, USA 13:30 [20] Pipeline rehabilitation case studies By Alain Herfray, Geostock, Aix en Provence, France 14:00 [8] Protective effects of sleeves to increase the safety of pipes with defects By Vaclav Linhart1, Jiri Sis1, and Romana Pavelkova2 1 SVUM as, Celakovice, Czech Republic 2 Net4Gas, Prague, Czech Republic 14:00 [21] Experimental characterization of particle-laden air flow in a horizontal pipe (the ‘black powder’ problem) By Dr Tariq S.Khan, D.Ying, and M.Alshehhi, Department of Mechanical Engineering, Petroleum Institute, Abu Dhabi, UAE 14:30 Coffee 14:30 Coffee 15:00 [9] Composite repair of industrial pipelines By Krzysztof Kaczmarczyk, NRI, Riviera Beach, FL, USA 15:00 [22] Reconditioning of used large diameter gas transmission lines in a semi-stationary facility By Sid Taylor, Incal Pipeline Rehabilitation Inc, Paris, France 15:30 [10] Technical issues which differentiate between composite “sleeves” and composite “wraps” for high- 15:30 [23] The increase of efficiency of application of arc covered-electrode welding for the repair of magnetized pipelines By Prof. A.S.Kieslev1, A.S.Gordynets1, Prof. Yuri N.Saraev2, and N.I.Golikov3 pressure pipeline repair By James Knights, Clock Spring Co, Godmanchester, UK 16:00 16:30 17:00 4 [11] Challenging repairs completed to pipelines using composite sleeves By James Knights, Clock Spring Co, Godmanchester, UK [12] Experience in the development and practical application of adaptive pulse-arc welding methods for the construction and repair of pipelines By Dr Yuri N Saraev, Institute of Strength Physics and Materials Science, Tomsk, Russia 16:00 1 National Research Tomsk Polytechnic University, Tomsk, Russia 2 Institute of Strength Physics and Materials Science, Tomsk, Russia 3 Institute of Physical and Technical Problems, Yakutsk, Russia End of conference End of day www.clarion.org www.clarion.org 5 PRE EVENT COURSES 21-22 OCTOBER, 2014 PEFORMING PIPELINE REHABILITATION – COURSE PROGRAMME PERFORMING PIPELINE REHABILITATION and outside contractors to minimize costs while maintaining clear lines of responsibility. This course is centered on the practical aspects of pipeline rehabilitation and covers both internal and external rehabilitation. The course goes into depth on how to safely rehabilitate operating pipelines using manual and automated equipment. Movement of inservice pipelines is analyzed in detail including the application and methodology of recommended practice of API 1117 standard. Other industry standards applicable to pipeline rehabilitation are discussed as well as how they should be incorporated into project specifications. This intensive two-day course focuses on real “how to do it” aspects of pipeline repairs and rehabilitation. Course highlights include: Introduction Overview of the course and course materials Deterioration mechanisms Causes of pipeline problems and consequences Rehabilitation Options What overall methods can be considered In-plant Rehabilitation Reconditioning pipe in a stationary facility • Deterioration mechanisms and consequences - internal and external • What are the options? Rehabilitation methodology • How to safely work on operating pipelines • What are the repair options? How are they installed? • How to select a new coating • How to safely work with manual and automated equipment • What is it going to cost? Project manpower and equipment needed • How to strengthen a pipeline – internally and externally • Were they effective? Case study analysis of completed rehabilitation projects • 400+ illustrative photographs of actual work and results obtained. Out of the ditch rehabilitation Case Study of recoating a large diameter gas line in Canada Out of the ditch rehabilitation Case Study of recoating a large diameter gas line in Russia Approximately half of the course is spent in analyzing case studies of field rehabilitation projects from around the world. Over 400 photographs are used to illustrate how the work was performed and the results obtained. The course presents techniques for performing the work with a combination of in-house personnel DAY 1 Course Highlights Morning Lecturer Sidney A Taylor is President of Incal Pipeline Rehabilitation, Inc. He has over 30 years’ experience in the design and development of automated high-pressure water jet cleaning and coating systems. Prior to Incal, Sid worked with Schlumberger as a designer and manufacturer of well-logging tools and equipment, with MW Kellogg as a senior regulatory attorney, with Weatherford as general manager of water jetting systems, and with CRC-Evans as vice-president, engineering and marketing, where he was responsible for engineering design, manufacturing, and world-wide marketing of pipeline rehabilitation systems. BREAK Afternoon In-situ Projects Working on live lines Case Study-Oil Line Recoating an operating large diameter oil line in Kazakhstan Case Study-Oil Line Recoating an operating large diameter oil line in Canada Case Study – Gas line Recoating an operating large diameter gas line in Canada Inspection Inspection of the pipeline in the field DAY 2 Morning Internal Corrosion Case studies of internal rehabilitation projects Repair Methods for repairing pipeline defects in the field – pros and cons External strengthening of a line Increasing the operating pressure of an existing pipeline externally Internal strengthening of a line Increasing the operating pressure of an existing pipeline internally BREAK Afternoon Coating Removal Equipment available for removal of existing coatings in the field Who should attend? Surface Preparation Surface preparation equipment and production rates • Engineers involved in: - Determining the best way to rehabilitate a section of pipeline. - Preparing the project specifications. - Performing the necessary engineering calculations to insure the project are carried out safely. - Health and safety issues specific to rehabilitation projects. Coating Materials issues Selecting the new coating and application equipment needed Estimating Costs Equipment and manpower requirements Review Recap of the course – Q & A • Field Operations Personnel and contractors who need to be aware of many alternatives techniques available for pipeline rehabilitation and their cost impact. • Inspection Personnel involved in evaluation of defects and selection of proper repair techniques. 6 www.clarion.org www.clarion.org 7 PRE EVENT COURSES 21-22 OCTOBER, 2014 PIPELINE REPAIR, HOT TAPPING, AND IN-SERVICE WELDING Course Objectives The various aspects of pipeline repair using weld and non-weld methods will be covered, as will the concerns for welding onto in-service pipelines and the approaches used to address them. Course Notes All delegates will receive a detailed set of lecture notes containing more than 250 pages in full colour, providing an invaluable reference document after the course. Lecturer Bill Bruce is director of welding technology with DNV Columbus (formerly CC Technologies). Prior to joining CCT, he was a technology leader at Edison Welding Institute and a senior engineer at Panhandle Eastern Pipeline Co. He is a member of the American Petroleum Institute API 1104 Committee and is the chairman of the Maintenance Welding Subcommittee. PIPELINE REPAIR, HOT TAPPING, AND IN-SERVICE WELDING - COURSE PROGRAMME Who should attend? • Pipeline engineers • Operations and Maintenance personnel • Inspectors • Welders DAY 1 Why attend this course? • The course will dispel a number of misconceptions that have developed pertaining to operating practices required to safely weld onto an in-service pipeline. • If the knowledge gained can be used to justify the application of in-service welding where it would have otherwise been prohibited (or prevent a single failure), the first application of the results can often offset the cost of attendance by orders of magnitude. • The application of industry best practices for pipeline repair, hot tapping, and inservice welding will ensure the safety of workers, reduce the probability of a failure, and can help to extend the life of pipeline systems. Defect Assessment Prior to Repair Pipeline Repair Methods/In-Service Welding Burnthrough and Related Safety Concerns • Introduction • Incentives • Primary Concerns • • • • • • • • • • Reason for Assessment Types of pipeline defects Pressure Reduction Requirements Corrosion Measurement Methods Corrosion Assessment Methods Selecting an Appropriate Repair Method Factors Affecting Burnthrough Effect of Wall Thickness Effect of Heat Input Effect of Flow Rate/Pressure Avoiding Burnthrough Hydrogen Cracking Concerns • • • • • Recent Significant Incidents Common Factor/Recommendation Hydrogen Cracking Requirements Welding Metallurgy 101 Prevention of Hydrogen Cracking • Pipeline Repair Manual • Detailed Selection Criteria DAY 2 Full Encirclement Repair Sleeves Code and Regulatory Requirements • • • • • • Recent Changes to API 1104 • Code Requirements for Weld Deposition Repair Full Encirclement Sleeve Types Principle of Operation Assuring Effective Reinforcement Sleeve Design Sleeve Fabrication Hot Tap Branch Connections • Branch Connection Design • Reinforcement Types • Integrally Reinforced Pipeline Repair by Weld Deposition • • • • • Physical Concept History of Weld Deposition Repair Burnthrough Risk Integrity Restoration Practical Application Procedure Selection for Hot Tap and Repair Sleeve Welding • • • • • • Burnthrough Risk Summary Prevention of Hydrogen Cracking Welding Procedure Options Welder/Procedure Qualification Predicting Required Heat Input Selecting an appropriate procedure Practical Aspects of Hot Tap and Repair Sleeve Welding NonWelded Repairs • • • • • Proper electrode handling Proper fitup Proper welding sequence Control of Heat Input Levels Inspection and Testing • Repair by Grinding • Composite Repairs • Epoxy Filled Shells Lessons to be Learned from Past Pipeline Repair Incidents • Reported Incidents • Previously Unreported Incidents • Ten Commandments of In-Service Welding 8 www.clarion.org www.clarion.org 9 EXHIBITION MAP To book a stand in the Exhibition visit www.clarion.org/ FPP-Exhibition.php or contact Traci Branstetter on +1 713 449 3222, e-mail [email protected] GLOBAL NETWORKING OPPORTUNITIES Who should attend? The conference programme will be of relevance to all involved in the operation and lifetime planning of pipelines transporting hazardous fluids – especially oil, gas and hydrocarbon products – as well as to those involved in their regulation and safety, in particular: The reception on Thursday evening, 23 October is the highlight of the networking programme. The reception will bring all conference attendees together in a relaxed setting, enabling an unprecedented networking opportunity. This is an unparalleled opportunity for all those involved in the European pipeline rehabilitation sector – don’t miss out. • Operations and maintenance managers • Project managers • Project engineers • Integrity managers and specialists • Compliance and safety managers • Coating specialists and technicians • Business development managers. NETWORK WITH • Operations and maintenance managers • Project managers • Project engineers • Integrity managers and specialists • Compliance and safety managers • Coating specialists and technicians • Business development managers. BERLIN Few cities have seen as many changes over recent years as Berlin. The two separate entities that existed before the Wall came down have become one again. There’s hardly a trace left of the former east-west division. The new architecture on Potsdamer Platz and in the government quarter forms a fascinating contrast to the late 19th century buildings of Charlottenburg. One minute you’re on an elegant boulevard, the next you’re in one of the city’s more alternative neighborhoods. But the city is not only renowned for its architectural monuments; it also has museums, green oases and nightlife galore. Post event Activities Berlin is a city steeped in history. Major tourist attractions are spread throughout the city giving an insight into Germany’s past. Highlights of any trip to Berlin include Brandenburger Tor (Brandenburg Gate), Reichstag, Holocaust Memorial, Berlin Wall and Checkpoint Charlie. SOLD Stand 08 09 10 12 13 14 10 Company Clock Spring Company RAM-100 International CDRiA Pipeline Services Ltd. Polyguard Products 3X Engineering Neptune Research Company 3X Engineering CDRiA Pipeline Services Ltd. Clock Spring Company Neptune Research Polyguard Products RAM-100 International Stand 13 10 08 14 12 09 The Estrel hotel Berlin The Estrel Berlin is Europe’s largest convention, entertainment and hotel complex. With 1,125 rooms and suites, five restaurants and two bars, the Estrel has plenty to offer every guest and is the ideal location for the Fixing Pipeline Problems conference 2014. www.clarion.org www.clarion.org 11 REGISTRATION FORM COURSES | CONFERENCE | EXHIBITION EXHIBITION VISITOR (If you are with an exhibiting company, see Exhibitor Registration below) €25 NOTE: If you decide to register for an additional event (course or conference) separately, or at a later date, the combined rate will apply. CONFERENCE (includes Exhibition) Conference Only, October 23-24, 2014: €880 COURSE ONLY (includes Exhibition) A. Repair Pipeline Repair, Hot Tapping, and In-Service Welding Course €2100 B. Performing Pipeline Rehabilitation Course €2100 COURSE + CONFERENCE (includes Exhibition) A. Conference + Repair Pipeline Repair, Hot Tapping, and In-Service Welding Course €2800 B. Conference + Performing Pipeline Rehabilitation €2800 EXHIBITORS Only (for companies who are exhibiting) Conference only: €800 (multiple registration discount not applicable) Exhibition only: €150 (multiple registration discount not applicable) DISCOUNTS (check as appropriate) Early registration prior to 22 September, €40 discount Multiple registrations from the same company: €60 discount (Please submit a separate registration form for each registrant. We will credit the discount to each person. It is not necessary for everyone to send their form in at the same time.) PIPE members (individual members only) – 10 per cent discount (may not be combined with the multiple-registration discounts) PIPE Member No: For information about joining PIPE, please visit www.pipeinst.org HOW TO CONTACT US (see box at right) FOR FASTEST REGISTRATION, REGISTER ONLINE NOW at www.clarion.org (secure server) OR FAX or mail this form to: CLARION Technical Conferences 3401 Louisiana Street, Suite 110, Houston, TX 77002 FAX +1 713 402 557 5723 TEL +1 713 449 3222 PAYMENT OPTIONS (check as appropriate) Please send me an invoice with bank transfer payment details. (Enter billing address for the invoice below.) Bank transfer JP Morgan Chase Bank NA,600 McGowen St., Houston, TX 77006, USA. Tel. +1 713 533 1309. SWIFT #CHASUS33. Routing #111000614. Account #875665622 (Clarion Technical Conferences) Mastercard Visa American Express Cardholder’s Name Expiry date: Credit card number / CCV No: BILLING AND CONTACT INFORMATION Name Position Company Email Address City Province/Region Country Telephone ACCOMMODATION Fees do NOT include accommodation. The event will be held at: ESTREL HOTEL BERLIN Sonnenallee 225, 12057 Berlin, Germany Tel: +49 30 6831 22522 Fax: +49 30 6831 2345 Email: [email protected] Mention the conference name to book at the discounted group rate of €147 (standard room, incl breakfast + VAT). ONLINE BOOKING: www.clarion.org/Estrel.php Postcode/Zip CANCELLATIONS/SUBSTITUTIONS Course or conference cancellations made in writing and received on or before 10 business days prior to the event will be refunded less a $US100 handling fee. Exhibit space cancellations must be received on or before October 1, 2014 and will be refunded less the 20% deposit. Cancellations received after 10 business days prior to the event (October 1, 2014 for exhibit space) will not be refunded, and the full invoice fee will be payable regardless of whether you attend the event or not. Substitutions may be made at any time. Confirmation will be made in writing as soon as possible upon receipt of payment. This confirmation will be sent to the address given on the registration form, unless otherwise required. The organizers reserve the right to cancel any event due to insufficient enrollment. In this event fees will be refunded in full. However, the organizers assume no liability for travel or any expenses other than fees paid. www.clarion.org
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