Insulated Wall Panel Innovative Insulated Wall Panel System

NOVA INSULATED WALL PANEL SYSTEM
Insulated Wall Panel
Innovative Insulated Wall Panel System
NOVA ENERGY SAVING WALL PANEL / WALL CLADDING SYSTEM
Nova (China) Limited - Green Wall Panel Systems
NOVA Décor-Foam™ Polyurethane Faux Stone / Brick / Wood / Metal Panel
ABOUT NOVA
We make buildings smart & green!
Nova (China) Limited, an enterprise incorporated by Guangdong Wantai Construction Co., Ltd and established in
2010, is specialized in exporting GREEN building materials outside
China mainland. Guangdong Wantai Construction Company, a
subsidiary of Guangdong Liantai Group, has undertaken lots of
government projects, public building projects, residential apartment
buildings and owns three major building material manufacturing
bases across China.
Nova aims to offer a one-stop GREEN building materials solution for
various building needs. For now, we focus on green exterior wall
panel system solution, façade wall system solution with products
includes:
Fiber cement board system: fiber cement ceiling panel, fiber cement
siding, fiber cement cladding panel, fiber cement stone imitation
panel.
Insulated wall panel system: marble imitation insulated wall panel,
stone imitation insulated wall panel, sandwich panel wall partition
and polyurethane faux stone panel.
Terracotta wall panel system: terracotta panel, terracotta louver and special-shaped terracotta.
Being a young, fast-growing, dynamic and dedicated building material company, conveniently located in trading hub
Guangzhou city, NOVA is one of the fastest growing company for exporting fiber cement system products, insulated
wall panels, terracotta panels and other relative products.
NOVA promises: reasonable prices, short production time and satisfactory after-sales service.
Let’s go green!
Nova Fiber Cement Board Factory:
Established in 2000, it covers an area of 100,000 square meters with a total investment of more than CNY 100
Million.
We specialize in manufacturing the Environmental Friendly & Light Weight Building Materials with the most
advanced Equipment, Production Lines and Manufacturing Technology around the world.
NOVA Décor-Foam™ Polyurethane Faux Stone / Brick / Wood / Metal Panel
----Fibro Basic™ Low / Medium Density Fiber Reinforced Calcium Silicate Board for ceiling and wall partition
----Fibro Siding™ Plank wood grained fiber cement siding plank
----Fibro Siding™ Plank wood, brick, stone pattern cladding panel
----Fibro Lamina™ Decorative panel marble imitation panel, stone imitation panel
----Fibro Clad™ Exterior Cladding Panel colorful fiber cement exterior cladding panel
----Thermo-Pan™ Insulated Wall Panel XPS / Polyurethane / Mineral Wool insulated wall panel for exterior
decoration
----Thermo-Wall™ Insulated Partition Panel XPS / Polyurethane / Mineral Wool sandwich wall partition panel
----Décor-Foam™ Polyurethane Faux Stone / Brick / Wood / Bamboo / Metal Wall Panel
All our fiber cement (calcium silicate board) products are asbestos-free. We control our quality and stability of
products strictly with ISO9001 International Quality Management System and provide professional solution for
various application requirements from different customers.
Nova Terracotta Panel Factory:
Newly established in 2010, it covers an area of 300,000 square meters with a total investment of more than HK$ 150
Million, annual production capacity of various terracotta products of over 1 Million Square Meters.
We can assure our high quality terracotta products by following:
-Good raw materials
-Imported German Handle brand extruder
-Imported Italian Modena five layer oven and roller hearth kiln
-Special tunnel kiln for terracotta louver or special-shaped terracotta production
-Skillfully trained workers
-Strict quality check on every procedure
It is a professional & modern enterprise engaged in researching, developing, producing, and selling of terracotta
louver, terracotta panel and special-shaped terracotta products.
Décor-Foam™ Polyurethane Faux Panels for Interior and Exterior
Nova uses the most advanced polyurethane chemistry to create Décor-Foam™ faux rock veneers used on
our simulated faux rock panels, stone panels, wood panels, and brick
panels. We combine UV stabilizers, scratch resistant agents and
additives to enhance the texture and feel of the fake rock, stone,
wood (bamboo), and brick veneer surface. Most importantly we use
oxide pigments that are applied to the mold prior to PU injection
making the longevity of the surface infinitely superior to traditional
painted surfaces. So, our Décor-Foam™ faux siding products add
value and style to your home and have been engineered to survive
the harshest climates and the abuses of everyday life. Constructed
out of durable polyurethane, these faux panels look like
real brick, stacked stone, barn board, rustic bamboo, or
random rock while remaining lightweight. They resist
chipping, rotting and fading and were designed to be
easily installed by anyone with basic carpentry skills.
In addition to the strength and the visual appeal, our
products offer significant insulating properties (R-Value)
unachievable with traditional siding or masonry.
Our faux artificial rock, fake stone and brick panels and
siding weigh less than 1 pound per square foot, and because each simulated panel covers several square
feet, the overall cost and ease of installation is much less than that of traditional masonry panel products.
In fact, labor savings on fake stone panel installation often exceeds the actual cost of our products.
Décor-Foam™ Faux Panel Features
1. Material: High Density Polyurethane (PU).
2. Light Weight. Only about 1/10 weight of real stone if the same volume.
2. Fast construction. 20 times quicker and cost much less than real stone installation.
4. Flame Retardant. Proved by ASTM E84-08 Grade "A".
Flame Spread Index: 11.4 (Std.0~25); Smoke Developed Value: 187 (Std.0~450).
5. Eco-Friendly: Comply with ROHS, No CFC (Chlorofluorocarbon), No Formaldehyde, No Radon etc.
6. Thermal insulation: Thermal Conductivity (W/m.K)≤0.02. Provide an R-value higher than real brick, real stone or
wood wall.
7. Water-proof: Water absorption (V/V %)≤1%.
8. Acoustic insulation, UV resistant, electricity insulated, 100% weather proof.
9. Anti-moth, anticorrosion, mildew-proof, quake-proof.
10. Extremely durable. At lest 15 years without obvious fading in outdoor use.
11. Easy to install, easy for DIY.
Applications
Our Décor-Foam™ “stones” can be used in wall and out wall of Villa, Convenience Store, Specialty Store, Home,
House Foundation, Family Room, Club Wall, Fireplace, Mailbox, Hotel, Restaurant, Wedding Backdrop, Pub, Bed
Room and so on.
Product Patterns & Colors
Brick
Décor-Foam™ faux brick panels conjure everything from the elegance found in a port city facade to the
contemporary magic of exposed brick walls in a modern loft. With Décor-Foam™ faux brick panels, you
can achieve these elegant looks quickly and keep them virtually maintenance-free.
NDF1001-BR
NDF1001-GR
NDF1001-RD
NDF1002-BR
NDF1002-BRD
NDF1002-GR
NDF1002-RB
NDF1003-BR
NDF1003-MX
NDF1004-BR
NDF1004-GR
NDF1004-OW
Item #
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF1001-BR
1200 x 645 x 26
1070 x 650
7.29
0.70
3.1
NDF1001-GR
1200 x 645 x 26
1070 x 650
7.29
0.70
3.1
NDF1001-RD
1200 x 645 x 26
1070 x 650
7.29
0.70
3.1
NDF1002-BR
1300 x 560 x 20
1200 x 540
6.85
0.66
2.84
NDF1002-BRD
1300 x 560 x 20
1200 x 540
6.85
0.66
2.84
NDF1002-GR
1300 x 560 x 20
1200 x 540
6.85
0.66
2.84
NDF1002-RB
1300 x 560 x 20
1200 x 540
6.85
0.66
2.84
NDF1003-BR
1155 x 660 x 26
1150 x 590
7.19
0.69
2.72
NDF1003-MX
1155 x 660 x 26
1150 x 590
7.19
0.69
2.72
NDF1004-BR
1100 x 616.4 x 20
1030 x 615
6.64
0.64
2.26
NDF1004-GR
1100 x 616.4 x 20
1030 x 615
6.64
0.64
2.26
NDF1004-OW
1100 x 616.4 x 20
1030 x 615
6.64
0.64
2.26
Stone / Rock
From the elegance of ledgestone and granite to the sun-soaked aura of tropical coral, our collection of faux stone
panels and simulated stone siding gives you the freedom to replicate distinctive looks on any surface, anywhere.
Let your imagination run wild with our simulated stone siding in natural rock, garden stone, river stone, even asphalt
or concrete.
— Stacked Stone
NDF2001-GR
Item #
NDF2001-LG
NDF2001-LT
NDF2001-TN
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF2001-GR
1200 x 600 x 26
1050 x 590
6.55
0.63
2.66
NDF2001-LG
1200 x 600 x 26
1050 x 590
6.55
0.63
2.66
NDF2001-LT
1200 x 600 x 26
1050 x 590
6.55
0.63
2.66
NDF2001-TN
1200 x 600 x 26
1050 x 590
6.55
0.63
2.66
— Stone Wall
NDF2002-DSD
Item #
NDF2002-LT
NDF2002-SB
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF2002-DSD
1240 x 605 x 45
1140 x 615
7.3
0.70
3.07
NDF2002-LT
1240 x 605 x 45
1140 x 615
7.3
0.70
3.07
NDF2002-SB
1240 x 605 x 45
1140 x 615
7.3
0.70
3.07
— Island Stone
NDF2003-EH
NDF2003-PN
NDF2003-TB
Item #
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF2003-EH
1240 x 640 x 40
1070 x 610
7
0.67
3.38
NDF2003-PN
1240 x 640 x 40
1070 x 610
7
0.67
3.38
NDF2003-TB
1240 x 640 x 40
1070 x 610
7
0.67
3.38
— Dry Stack
NDF2004-GD
Item #
NDF2004-LT
NDF2004-GR
NDF2004-SB
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF2004-GD
1225 x 640 x 33
1156 x 610
7.6
0.73
3.57
NDF2004-GR
1225 x 640 x 33
1156 x 610
7.6
0.73
3.57
NDF2004-LT
1225 x 640 x 33
1156 x 610
7.6
0.73
3.57
NDF2004-SB
1225 x 640 x 33
1156 x 610
7.6
0.73
3.57
— Oxford Cut Granite
NDF3001-GR
NDF3001-LT
NDF3001-SG
NDF3002-LG
NDF3002-LT
NDF3003-GR
NDF3003-LG
NDF3003-LT
NDF3003-SE
Item #
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF3001-GR
1200 x 605 x 33
1025 x 600
6.54
0.63
2.95
NDF3001-LT
1200 x 605 x 33
1025 x 600
6.54
0.63
2.95
NDF3001-SG
1200 x 605 x 33
1025 x 600
6.54
0.63
2.95
NDF3002-LG
1200 x 600 x 26
1025 x 590
6.12
0.61
2.85
NDF3002-LT
1200 x 600 x 26
1025 x 590
6.85
0.61
2.85
NDF3003-GR
1220 x 610 x 40
1140 x 600
7.23
0.69
2.75
NDF3003-LG
1220 x 610 x 40
1140 x 600
7.23
0.69
2.75
NDF3003-LT
1220 x 610 x 40
1140 x 600
7.23
0.69
2.75
NDF3003-SE
1220 x 610 x 40
1140 x 600
7.23
0.69
2.75
— Ledgestone
NDF3004-LG
Item #
NDF3004-LT
NDF3004-TN
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF3004-LG
1200 x 610 x 26
1077.5 x 600
6.89
0.67
2.76
NDF3004-LT
1200 x 610 x 26
1077.5 x 600
6.89
0.67
2.76
NDF3004-TN
1200 x 610 x 26
1077.5 x 600
6.89
0.67
2.76
— Castle Rock
NDF3005-PT
Item #
NDF3006-TB
NDF3006-HT
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF3005-PT
1200 x 610 x 26
1077.5 x 600
6.89
0.67
2.76
NDF3006-HT
1200 x 610 x 26
1077.5 x 600
6.89
0.67
2.76
NDF3006-TB
1200 x 610 x 26
1077.5 x 600
6.89
0.67
2.76
Décor-Foam™
— Cobble Stone
NDF4001-SE
NDF4001-HT
Item #
NDF4001-ST
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF4001-HT
1226.4 x 775 x 20
1150 x 750
9.14
0.87
3.55
NDF4001-SE
1226.4 x 775 x 20
1150 x 750
9.14
0.87
3.55
NDF4001-ST
1226.4 x 775 x 20
1150 x 750
9.14
0.87
3.55
— Random Rock
NDF4002-LG
Item #
NDF4002-TN
NDF4002-DS
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF4002-LG
1220 x 840x 36
1154 x 750
9.22
0.88
3.87
NDF4002-TN
1220 x 840x 36
1154 x 750
9.22
0.88
3.87
NDF4002-DS
1220 x 840x 36
1154 x 750
9.22
0.88
3.87
— River Stone & River Rock
NDF5001-GR
NDF5002-MU
NDF5001-TN
NDF5002-GM
NDF5002-LG
Item #
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF5001-GR
1220 x 605 x 20
1220 x 615
7.88
0.75
2.3
NDF5001-TN
1220 x 605 x 20
1220 x 615
7.88
0.75
2.3
NDF5002-GM
1300 x 680 x 36
1220 x 615
7.92
0.76
3.61
NDF5002-LG
1300 x 680 x 36
1220 x 615
7.92
0.76
3.61
NDF5002-MU
1300 x 680 x 36
1220 x 615
7.92
0.76
3.61
— Coral Stone
NDF6001-GE
Item #
NDF6001-LT
NDF6001-GR
NDF6001-SB
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF6001-GE
1240 x 605 x 33
1170 x 560
7.03
0.67
2.54
NDF6001-GR
1240 x 605 x 33
1170 x 560
7.03
0.67
2.54
NDF6001-LT
1240 x 605 x 33
1170 x 560
7.03
0.67
2.54
NDF6001-SB
1240 x 605 x 33
1170 x 560
7.03
0.67
2.54
— Handcut Block
NDF6002-GR
Item #
NDF6002-LT
NDF6002-LG
NDF6002-TN
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF6002-GR
1220 x 610 x 26
1140 x 615
7.34
0.70
2.44
NDF6002-LG
1220 x 610 x 26
1140 x 615
7.34
0.70
2.44
NDF6002-LT
1220 x 610 x 26
1140 x 615
7.34
0.70
2.44
NDF6002-TN
1220 x 610 x 26
1140 x 615
7.34
0.70
2.44
Wood
Salvaged rough-hewn barnboard. Smooth grey driftwood. Bring the ambience of these and other decorative wood
expressions to any setting with faux wood wall panels, without the worries of insects, moisture, or the need for
refinishing.
NDF7001-DD
Item #
NDF7002-BR
NDF7001-WN
NDF7002-GY
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF7001-DD
1200 x 610 x 13
1200 x 610
7.96
0.76
2.15
NDF7001-WN
1200 x 610 x 13
1200 x 610
7.96
0.76
2.15
NDF7002-BR
1200 x 605 x 13
1120 x 615
7.22
0.69
1.87
NDF7002-GY
1200 x 605 x 13
1120 x 615
7.22
0.69
1.87
Bamboo
Décor-Foam™ faux bamboo siding lets you create stylish, exotic themes reminiscent of a tropical vacation. These
bamboo panels make a wonderful accent for themed restaurants, kiosks, amusement parks, and innovative signs.
NDF8001-SY
Item #
NDF8002-LW
NDF8001-GN
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF8001-SY
1220 x 605 x 20
1220 x 615
7.88
0.75
2.61
NDF8001-GN
1220 x 605 x 20
1220 x 615
7.88
0.75
2.61
NDF8002-LW
1200 x 610x 20
1220 x 615
7.22
0.69
2.06
Metal
Get the look of a tough steel surface without lifting and molding expensive steel. Add steel accents that never lose
their shine to displays, signs, even entire walls with our Décor-Foam™ faux metal panels.
NDF9002-BB
NDF9001-DPR
Item #
Overall Dimensions
(MM)
Coverage Dimensions
(MM)
Coverage (sq.ft)
Coverage (sq.m)
Weight (kg/pc)
NDF9001-DPR
1200 x 605 x 20
1200 x 605
7.81
0.73
1.87
NDF9002-BB
1200 x 605 x 20
1200 x 605
7.81
0.73
1.87
Installation
1. Begin the panel installation by making sure the surface the panels will be attached to
is clean. Wipe the surface with a rag. Use a wire brush on harder surfaces. Wipe clean
the back of the panels as well.
Acclimatize the Décor-Foam™ Faux Panels to roughly the same temperature and
humidity as the installation surface for about 24 hours. Avoid storing Faux Panels in
direct sunlight or close to heat sources.
2. Plan the layout of your panels to best suit your space.
Find the high point on your floor/ground using a level. Measure up from the high point
of the floor/ground and mark the wall to the height of the Décor-Foam™ Faux Panel.
Draw a level line across your wall as a guide.
Note: Depending on the layout of your project, you should always cut into the panels
(1/2, 1/3, or 1/4) and not just cut off the tabs at the end.
3. Apply a bead of glue/adhesive to the perimeter of the back of the panel, roughly an
inch from the edge.
Add additional glue/adhesive to the rest of the panel back in a vertical straight line
pattern with beads of glue/adhesive only 4 inches apart or less.
4. Apply the Faux Panel to the wall. Use a slight twisting motion to help ensure good
contact with the glue/adhesive and the wall. Make sure the panel is level with the level
line drawn.
5. Begin fastening the panel to the wall with screws all around the perimeter at roughly
one foot apart or less. Additional screws need to be in the middle of the panel at a rate
of about 1 screw per square foot. All screws should be very slightly recessed below the
surface of the panel. Do not over tighten the screws. Use exterior grade screws if the
panels are being installed in high moisture areas.
Hint: Placing screws under protruding rocks, in crevices, or grout lines, to help conceal
them will give a cleaner/more realistic look.
6. Add glue/adhesive to the lip of the panel where the next panel will overlap, about 1
inch away from the textured face of the panel.
7. Add the textured caulk to the crease where the panels will actually butt together.
This is very important to ensure a weather-tight seal.
Steps 6 & 7 will assist in maintaining the integrity of the panel installation by preventing
any possible flexing or separation of the product due to extreme ambient temperature
and humidity changes once the installation is complete. Use the textured caulk to
conceal the screw heads as well.
8. Repeat steps 3-7 for the next panel to be installed. Place it onto the wall next to the
first panel. Keep the panel level. Press the panels firmly against the wall with a slight
wiggle motion to help spread the glue.
Install the panel very tightly against the first panel, as they may expand and contract
with temperature changes. Continue repeating steps 3-7 until your first row is complete.
9. Before the texture caulk dries be sure to use a damp rag to wipe off any excess
caulk that may have squeezed out from between the joint between the two panels.
A wet finger, paint brush, or other such tool can assist in smoothing and blending the
caulk. Use the textured caulk to also fill in any voids, gaps, screw heads or spaces.
10. If you are installing multiple rows of panels, start on the next row above the one just
completed. Repeat step 3-9 for the next row of panels to be installed.
Note: The panels are designed to butt up to each other bottom to top. This 'shiplap'
joint should also be glued and caulked like in steps 6 & 7 to ensure a tight seal that has
a seamless look.
When you come to the end of a panel run, most often you can take the piece you
originally cut off to use at the start of your next run or offset each row by a half sheet.
This will make pattern repeats less noticeable.
10a. When installing the Fieldstone panel you will not be able to offset the panel when
installing one over the other due to the nature of their interlocking patterns.
IMPORTANT TIPS: Be sure that the panels are oriented properly, the tongue portion of the panel is on top of the panel, and the
groove portion of the panel is on the bottom. All joints including miters will need to be glued and caulked. The panels may
require additional shimming and trimming for proper alignment.
Be sure to follow and obey all safety rules and recommendations set forth by tool manufacturers.
Always follow any, and all, local, state, and federal building codes. Always comply with any specified clearances set forth by the
manufactures of stoves, fireplaces, furnaces, and any other heat sources, as well.
Corner: Mitering a Corner
1. Measure and mark the panel to
2. Cut the panel at a 45 degree an-
3. Flip the left over panel around 180 de-
indicate the location of the cut.
gle. (It's helpful to use a simple panel
grees so that you are cutting a 45 degree
cutting jig on a table saw.)
angle reversed to the last cut. The cut
NOTE: You can use a circular saw
set to a 45 degree angle as well.
should be made as close as possible to
the end of the panel in order to keep the
pattern matched.
4. Only a small triangle-shaped
5. Use the standard installation in-
6. In cases where the next piece is
wedge of waste should be left over.
struction to mount one of the cut
butting into a wall, it will be
panels, then glue and screw the
necessary to measure it out and cut
panel in place
it straight.
7. Making sure that miter is good and
8. Some spots may overhang, expos-
9. File those spots down to match the
tight ,mount the other cut panel, the
ing the yellow polyurethane.
shape of the stone next to it.
10. Use your touch-up paint to fix the
11. Use the appropriate color-
12. Your corner is now in place!
filed area.
coordinated caulking to fill any gap or
glue and crew it in.
imperfection in the miter. You can
also use paint to conceal I
mperfections in the miter.
Customization of Products
We know that we have already provided as many choice as we can, we can’t yet satisfy every customer’s needs. So
we offer customization on our Décor-Foam™ Faux Panel on following areas:
Custom Textures
Custom Sizes
Custom Colors.
NOVA Décor-Foam™ Polyurethane Faux Stone / Brick / Wood / Metal Panel
Managed with HEART
Based on TRUST
Driven by PASSION
Built thru LONG TERM relationship
Our team are always ready to help…
Guangzhou Nova Building Materials Co., Ltd
Nova (China) Limited
Sales Center: B305, Changsheng Business Plaza, Tianhe Dist., Guangzhou – 510660, China
Tel: +86 20 8219 2039
Fax: +86 20 8219 2039
Email: [email protected]
Website: www.nbmcorp.com