Presentation www.Liftra.com

Presentation
www.Liftra.com
Liftra Self-Hoisting Crane lifting gearbox
Blade Dragon installing blade vertically
LT586-2 Siemens 2.3MW
Introduction
Liftra is a Danish engineering and production company founded in 2003.
Liftra is specialized in developing and producing lifting- and transporting equipment for the wind turbine industry. With experience from
more than 500 projects, Liftra embrace the full cycle of the wind turbine, and supply for the major players in the wind and offshore industry.
Liftras vision is to continually set new standards for lifting and handling
og the wind turbine parts, and by doing that, lower the cost of energy.
Projects Also Offshore
References
O&M / Energi Companies
Turbine Manufactors
Suppliers / Other
Broadwind
Centrica
Dong Energy
Duke Energy / Outland
E.ON
EDF / EnXco
Kruger Energy
Meridian Energy
NextEra (FPL)
Statoil
Alstorm
Acciona
Yinhe Avantis
Doosan
Gamesa
IMPSA
Mitsubishi
Senvion (Repower)
Samsung
Siemens Wind Power
Suzlon
Vestas
A2SEA
ATS Wind Energy Services
Bifab
Bladt Industries
Moventas
MT Højgaard
Smulders
Technip Offshore
Win & P
Hochtief
LT998-1 Siemens 2.3MW lifting gearbox
LT890-1 Rotor Yoke NM71 & NM82 (V82)
LT576 J-Hook 50 Ton
Products & Projects
Liftra Products Explore our best-selling lifting-, transport- and maintenance
equipment, products like Main Shaft Fixture, Rotor Yokes and Tower tacking
Frames is developed and produced for a wide range of turbine brands and
parts. In order to ensure our customers short lead time, we have storage space
in USA, Europe and China containing the products that are high in demand.
Each of Liftra’s projects is unique and developed with a specific customer
or task in mind. Projects may be initiated based on an idea, or arise during
development all the way to delivery. Liftra also performs structural analysis
tasks, certification tasks, and production of already developed designs.
LT53-3 Tower Stacking Frames stacked on
ship
LT019-1 Vestas & NEG Micon
NM64C-72-82/1500 / NM72/1650 / V82
Liftra Selv-Hoisting Crane installed on top
of nacelle, ready for use
Liftra Self-Hoisting Crane
Changeing major components without a mobile crane
The crane is designed for all turbines with gearboxes up to 24 ton and
where the roof can be moved back / removed without a mobile crane.
Only one 40 foot container is needed for transportation of the Liftra Self-Hoisting Crane, for installation and change a gearbox.
Liftra Self-Hoisting Crane is liftet from container to nacelle, on
its own lifting wire
Crane, just below Jib, ready for installation on base
Compatibility
If you change the crane base, it can change gearbox
on the following turbines:
Siemens 2,3MW.
NEG Micon/Vestas NM72, NM82, V82.
Suzlon S88,
Vestas V80.
All turbines where the roof can be removed, the Liftra
Self-Hoisting Crane can be used.
Advantages of the Liftra Self-Hoisting Crane:
Reduces mobilisation costs significantly
Is able to operate in higher wind velocities
(up to 18m/s)
Gearbox exchange
Generator exchange
Exchange of main shaft fixture
Nacelle maintenance without the use
of mobile crane
Rotor exchange
main shaft exchange
Main Shaft Fixture
LT998-1 Rotor Yoke lifting
a gearbox
Save time
Save rotor grounding costs
Minimising risks
Work in higher wind speed
Fixture is assembled within nacelle
Ejector system automatically pushes off the gear box
A main shaft fixture can be assembled with the turbine crane without any need for
external main crane, and without dismantling the rotor is required. The main crane
capacity is significantly lower since it merely has to lift the fixture and the gear box.
All fixtures have an ejector system that pushes off the gear box with a force of up
to 30 ton.
In LIFTRA PRODUCTS we have a growing selection of more than 10 different main
shaft fixtures. For additional information please contact us.
For all the Liftra Main Shaft Fixture:
Main Shaft Fixtures
RePower/Senvion NM82 & NM92 (2,0MW)
Siemens 2.3MW
GE Energy 1.5 MW
Vestas and NEG Micon NM64c-72-82/1500
and NM72/1650 & V82
Vestas and NEG Micon NM48/750KW and
NM52/900KW
Suzlon S88 (2,1MW)
The fixture is delivered in a transport box including ejector system, fitting and custom tools. This ensures that all parts needed for change of gearbox is in a single
unit- minimizing waiting time on site. The transport box is weather proof, and can
be locked.
LT019-1 Vestas & NEG Micon
NM64C-72-82/1500 & NM72/1650 & V82
LT928-1 Repower / Senvion NM82 &
NM92 (2,0MW)
LT860-1 Vestas & NEG Micon
NM48/750KW & NM52/900KW
LT019-1 Vestas & NEG Micon
NM64C-72-82/1500 & NM72/1650 & V82
LT586-2 Siemens 2,3MW
LT560-1 GE Energy 1,5 MW
Blade installation
Liftra Blade Dragon lifting
a 81,6mblade
Lifting in one point
No bottom crane is needed
Electrically powered
Remote controlled
Double electrical system and remotes
Sensor to ensure correct clamping
DNV certified
Blade Dragon
sets a new standard for single blade installation.
It is a remote controlled yoke for rotor assembly and disassembly.
Performs in wind up to 18 m/s and connects to the hub in all positions.
Offshore
Haliadetm 150-6MW - Alstorm
Blade Yoke used for installation of blades offshore, lifting blades
horizontal to vertical.
LT631 & LT632 used for installation of a blade in +- 30deg
LT575 Blade Dragon Installing 30 deg. horizontal
LT870-1 Blade Yoke for lifting blade during assembly and
disassembly of the rotor
Service
At Liftra we provide a wide range of services. These cover
Re-certification of used Liftra equipment, operation and
engineering support of your equipment, and exchange of
major components with the Liftra Self Hoisting Crane.
Major Component Replacement
One of the services that Liftra provides covers replacement of major components like gearbox-exchange using
the Liftra Self Hoisting Crane. It can replace Gearboxes,
Generators, and even the rotor can be replaced using two
cranes.
Gearbox exchange using Liftra Self-Hoisting Crane
Main Shaft Fixture installed and ready for installation of new gearbox
Spare parts for various Liftra Products and Projects
Gearbox exchange
Tower Stacking Frames
Each set consists of 4 support feet, 2 frames and ladders. Using a fork lift, two feet are
assembled on the top tower section, and ladders are subsequently mounted.
Bottom section is mounted with feet and frames, and lifted to stacking destination
on ship. Following this, the top section will be lifted and joined with the bottom
NEW! Available from 2015
Our LT532-4 Stacking frame
for stacking of tower
sections from 4 - 5m and up
to 100ton.
section. This makes for a safe and easy transportation of the tower section.
• Save 350-650,000 $ / Shipment
• Also for renting
• Minimize space requirements
• Tower flange Ø 2,3- 4,6m (5m)
• Up to 80 ton / Tower Section
• Fast assembly
• Developed since 2005
• DNV approval
LT532-3 Stacking set, assembly of top
section
LT532-3 Set of the stacking system
packed in 40¨ container
LT532-1 Stacking Set lashed to ship
LT532-2 feets and ladders installed on
tower, ready to lift to ship
LT532-3 towers are stacked, using Tower Stacking Frames, ready for transport
LT532-3 Stacking set with lashing
LT532-1 lifting a tower to ship, ready for
stacking of top section
LT985-1
LT986-1
Lifting yokes LT985 / LT986
LT987 760 ton jacket
Assembly supports
Offshore
From the outset, Liftra has been part of the offshore turbine industry. Today, Liftra is one
of the major suppliers of Davit Cranes- Special lifting yokes for Blades, Nacelles, Towers and
platforms for several offshore projects. To read more about this in detail, visit the pages for
the specific offshore areas, and should you need further information, please contact us.
Liftra offshore projects comply with international standards and can be approved by DNV,
GL, LLOYD’S (and others). It is possible to modify most projects to be applied for offshore
purposes. Please contact us to get further information regarding this.
Blade Dragon installing in 30 deg
LT666 Lifting Yoke for tower and nacelle
LT870-1 Blade Yoke lifting a 61.m blade
Davit Cranes
•
Liftra has made 8 different types of davit cranes.
•
First davit developed in 2005.
•
Offshore cranes from
•
200 kg - 2 ton.
•
Approved for person lift.
•
Offshore coating.
•
Reach from 0,8 - 4 m.
•
Integrated permanent hoist.
LT850-1 Davit crane with integrated hoist
Delivery batch of LT592-1 Davit cranes SWL 800kg, 2m reach
Davit Crane 2 meter reach. designed for lifting tools and other equipment from ship to the foundation of an offshore
wind turbine. Titable for easy access to hoist.
LIFTRA DENMARK (MAIN OFFICE) Liftra ApS.
Liftra ApS.
Phone: +45 96 600 300
Stationsmestervej 81
E-Mail: [email protected]
9200 Aalborg SV
Denmark-DK
LIFTRA SPAIN Liftra SL.
Liftra SL.
Phone: +34 944 044 521
Avenida San Bartolome
E-Mail: [email protected]
Portal N°1, Piso 2°A
Baracaldo (Vizcaya)
C.P. 48902 España
LIFTRA GERMANY Liftra ApS.
Liftra ApS.
Mobile: +49 171 93 63 080
Papenreye 63
E-Mail: [email protected]
22453 Hamburg
Deutschland
LIFTRA CHINA Liftra Tianjin Co., Ltd.
Liftra Tianjin Co. Ltd.
Phone: +86 (22) 5981 0101
E4C-103, Binhai Finance Zone.
Phone: +86 (22) 5981 0812
3rd Avenue, TEDA,
E-Mail: [email protected]
Tianjin, 300457 China
LIFTRA USA
Liftra USA Inc.
Phone: +1 309 731 4940
10831 Joslyn Dr
Mobile: +1 309 255 4751
Cincinnati, OH 45242
E-Mail: [email protected] Liftra ApS.
USA