FRAUNHOFER INSTITUTE FOR MACHINE TOOLS AND FORMING TECHNOLOGY IWU Dresden, November 12 – 14, 2014 5th CATS 2014 CIRP CONFERENCE ON ASSEMBLY TECHNOLOGIES AND SYSTEMS 2014 New trends in joining and assembly technologies have become more significant and well-known as part of modern production engineering. The focus lies on hybrid materials, flexibility, individuality and efficiency of processes and products. Fundamental research as well as the industry is actively working in this field. New technological solutions, system approaches and applications need to be provided with scientific background to find practical relevance. The CIRP-community and their partners in research and in industry will show and discuss their achievements in this field during the 5th CIRP Conference on Assembly Technologies and Systems from November 12 to 14, 2014 in Dresden, Germany. The CATS conference concept provides space for a broad scale of technical views and interesting topics. CATS 2014 will also place a specific focus on joining and assembly in a multimaterial production environment and for resource-efficient production. We cordially invite you to our conference and are looking forward to welcome you in Dresden. Prof. Dr.-Ing. R. Neugebauer Prof. Dr.-Ing. M. Putz Fraunhofer-Gesellschaft Fraunhofer IWU President Director DIENSTAG WELCOME 17. APRIL 2012 NOVEMBER 12, 2014 PROGRAM DAY 1 NOVEMBER 13, 2014 NOVEMBER 12, 2014 WELCOME RECEPTION AND “JOINING LIVE” 17.00 Registration Foyer, Fraunhofer IWU, Nöthnitzer Strasse 44, 01187 Dresden, Germany 17.30 Welcome and Introduction 18.30 „Joining Live“ and Get Together Presentations at the Testing Fields of the Fraunhofer IWU NOVEMBER 13, 2014 PLENARY SESSION, HALL K6 SYSTEM APPROACH IN ASSEMBLY 8.00 Registration 9.00 Welcome and Introduction 9.10 Joining and Assembly – Key Technologies for Significant Innovation in Industry Putz, M., Fraunhofer IWU, Germany 9.30 Keynotes 10.30 Coffee Break PROGRAM DAY 1 NOVEMBER 13, 2014 SESSION A1, HALL K5 JOINING TECHNOLOGY 11.00 Electromagnetic Joining of Hybrid Tubes for Hydroforming Psyk, V., Fraunhofer IWU, Germany 11.20 Experimental Investigation and Performance Enhancement of Inserts in Composite Parts Gebhardt, J., Karlsruhe Institute of Technology (KIT), Germany 11.40 Automation Concepts and Gripping Solutions for Bonding with Reactive Multilayer Systems Heyn, J., Technische Universität Braunschweig, Germany 12.00 Effects of Increased Tool Velocity on Mechanical Joining of Steel and Aluminium Sheet Metals Kraus, C., Fraunhofer IWU, Germany 12.20 Lunch DIENSTAG 8. APRIL 2014 SESSION B1, HALL K4 ASSEMBLY SYSTEM AND PROCESS PLANNING 11.00 Knowledge-Enabled Design of Cooperating Robots Assembly Cells Chryssolouris, G., University of Patras, Greece 11.20 From Conception Phase up to Virtual Verification Using AutomationML Schyja, A., RIF Institut für Forschung und Transfer e.V., Germany 11.40 Data Mining-Supported Generation of Assembly Process Plans Wallis, R., Daimler AG, Germany 12.00 An Early Stage Planning Method for Robot Systems Zwicker, C., Technische Universität München, Germany 12.20 Lunch PROGRAM DAY 1 NOVEMBER 13, 2014 SESSION A2, HALL K5 WORK AREA PLANNING 13.20 Using a Formal High-Level Language to Instruct Manikins to Assemble Cables Mårdberg, P., Chalmers University of Technology, Sweden 13.40 Automatic Creation of Manikin Motions Affected by Cable Forces Delfs, N., Chalmers University of Technology, Sweden 14.00 A Methodology for the Planning and Implementation of Service Robotics in Industrial Work Processes Hengstebeck, A., RIF Institut für Forschung und Transfer e.V., Germany 14.20 Robotized Assembly Process Using Dual Arm Robot Chryssolouris, G., University of Patras, Greece 14.40 Coffee Break SESSION B2, HALL K4 ASSEMBLY AUTOMATION 13.20 Tool Oriented Robot Cooperation Stumm, S., Technische Universität Dortmund, Germany 13.40 Efficient Sequencing of Industrial Robots through Optimal Control Björkenstam, S., Chalmers University of Technology, Sweden 14.00 Highly Efficient Control System Enabling Robot Accurancy Improvement Buschhaus, A., Friedrich-Alexander Universität Erlangen- Nürnberg, Germany 14.20 Process Concepts for Semi-Automatic Dismantling of LCD Televisions Sundin, E., Linköping University, Sweden 14.40 Coffee Break PROGRAM DAY 1 NOVEMBER 13, 2014 SESSION A3, HALL K5 HUMAN ROBOT COLLABORATION 15.10 Concept and Exemplary Realization of Human Hybrid Robot for Supporting Manual Assembly Tasks Yao, Z., Helmut Schmidt University, Germany 15.30 Inspector Robot – A New Collaborative Testing System Designed for the Automotive Final Assembly Line Scholer, M., ZeMA gGmbH, Germany 15.50 Integrated Sensors System for Human Safety During Cooperating with Industrial Robots for Handingover and Assembling Tasks Bdiwi, M., Fraunhofer IWU, Germany 16.10 ROBO-PARTNER: Seamless Human-Robot Cooperation for Intelligent, Flexible and Safe Operations in the Assembly Factories of the Future Chryssolouris, G., University of Patras, Greece 16.30 Historic Sightseeing Tour in Dresden 18.30 Conference Dinner MITTWOCH 18. APRIL 2012 SESSION B3, HALL K4 HANDLING SYSTEMS 15.10 Form-Flexible Handling and Joining Technology (FormHand) for the Forming and Assembly of Limp Materials Löchte, C., Technische Universität Braunschweig, Germany 15.30 Automated Selection and Dimensioning of Gripper Systems Schmalz, J., Technische Universität München, Germany 15.50 Multi-Finger Grasp Planning for Sensor-Modeled Work Pieces Using Local Curvature Information Baumgartl, J., University of Bayreuth, Germany 16.10 Position Identification in Force-Guided Robotic Peg-in-Hole Assembly Tasks Jasim, I.F., University of Luxembourg, Luxembourg 16.30 Historic Sightseeing Tour in Dresden 18.30 Conference Dinner PROGRAM DAY 2 NOVEMBER 14, 2014 SESSION A4, HALL K5 QUALITY ASSURANCE IN ASSEMBLY PROCESSES 9.00 Presentation CATS 2016 Söderberg, R., Chalmers University of Technology, Sweden 9.20 Minimizing Dimensional Variation and Robot Traveling Time in Welding Stations Spensieri, D., Chalmers University of Technology, Sweden 9.40 Single Part Influence on Assemblies for a Cycle Time Able Quality Control as well as a Suitable Toleration Keller, C., Fraunhofer IWU, Germany 10.00 Geometrical Robustness Analysis Considering Manual Assembly Complexity Rosenqvist, M., Chalmers University of Technology, Sweden 10.20 Coffee Break SESSION B4, HALL K4 DESIGN FUNDAMENTALS 9.00 Localization of Acoustic Wave Using Leakage Current, Fiber Optic Sensor Techniques Alsaedi, M., Universiti Teknologi Malaysia, Malaysia 9.20 Development of a Force-Path Prediction Model for the Assembly Process of O-Ring Type Seals Sieben, C., Fraunhofer IWU, Germany 9.40 Contact-State Modeling of Robotic Assembly Tasks Using Gaussian Mixture Models Jasim, I.F., University of Luxembourg, Luxembourg 10.00 Variation Simulation for Composite Parts and Assemblies Including Variation in Fiber Orientation and Thickness Wärmefjord, K., Chalmers University of Technology, Sweden 10.20 Coffee Break PROGRAM DAY 2 NOVEMBER 14, 2014 SESSION A5, HALL K5 ASSEMBLY IN THE AIRCRAFT INDUSTRY 10.50 Robot-Based System for Handling of Aircraft Shell Parts Schwake, K., Universität Hamburg, Germany 11.10 Robotic Assembly of Aircraft Engine Components Using a Closed-Loop Alignment Process Tingelstad, L., Norwegian University of Science and Technology, Norway 11.30 Metrology Assisted Assembly of Airplane Structure Elements Bertelsmeier, F., RWTH Aachen University, Germany 12.10 Lunch SESSION B5, HALL K4 IT SOLUTIONS IN ASSEMBLY 10.50 Multiobjective Topology Optimization of Truss Structures for Assembly Devices Using Intelligent Swarm Techniques Röber, M., Fraunhofer IWU, Germany 11.10 An Integrated Skill-Based Configuration and Monitoring Tool for Evolvable Assembly Systems Cavin, S., The University of Nottingham, Great Britain 11.30 Mobile Augmented Reality Based Monitoring of Assembly Lines Kollatsch, C., Technische Universität Chemnitz, Germany 11.50 Reliable Capacity Planning Despite Uncertain Disassembly, Regeneration and Reassembly Workloads by Using Statistical and Mathematical Approaches – Validation in Subsidiaries of a Global Operating MRO Company in Asia, Europe and North America Steinkamp, S., Leibniz Universität Hannover, Germany 12.10 Lunch PROGRAM DAY 2 NOVEMBER 14, 2014 SESSION A6, HALL K5 ENERGY EFFICIENT ROBOT APPLICATION IN ASSEMBLY 13.10 Energy Rating System for Comparability of Industrial Robots in Body Shop Todtermuschke, M., Fraunhofer IWU, Germany 13.30 Energy Efficiency Evaluation of an Underactuated Robot in Comparison to Traditional Robot Kinematics Glodde, A., Technische Universität Berlin, Germany 13.50 Energy Consumption and Dynamic Behavior Analysis of a Six-Axis Industrial Robot in an Assembly System Paryanto, P., Friedrich-Alexander Universität Erlangen- Nürnberg, Germany 14.10 Energy-Efficiency as a Criterion for Virtual Commissioning of Automated Assembly Systems Damrath, F., Daimler AG, Germany 14.30 Coffee Break SESSION B6, HALL K4 ASSEMBLY METHODOLOGIES 13.10 Modelling and Determining Product Variety for Mass-Customized Manufacturing Modrak, V., Technical University of Kosice, Slovakia 13.30 Comparison of Weighted Decision Matrix and Analytical Hierarchy Process for CAD Design of Reconfigurable Assembly Fixture Mpofu, K., Tshwane University of Technology, South Africa 14.30 Coffee Break DIENSTAG PROGRAM DAY 2 17. APRIL 2012 NOVEMBER 14, 2014 FINAL PLENARY SESSION, HALL K6 BATTERY ASSEMBLY AND DISASSEMBLY 15.00 Battery System Development – Assembly Planning Between Lightweight Design and High Volume Production Tornow, A., Technische Universität Braunschweig, Germany 15.20 Quality-Oriented Production Planning of Battery Assembly Systems for Electric Mobility Koelmel, A., Karlsruhe Institute of Technology (KIT), Germany 15.40 Disassembly of Electric Vehicle Batteries Using the Example of the Audi Q5 Hybrid System Andrew, S., Technische Universität Braunschweig, Germany 16.00 A Novel Gripper for Battery Electrodes Based on Bernoulli‘s Principle with Integrated Exhaust Air Compensation Stühm, K., Technische Universität Braunschweig, Germany 16.20 Closing and Farewell SCIENTIFIC COMMITTEE Prof. Christian Aurich, University of Kaiserslautern, Germany Prof. Petr Blecha, Brno University of Technology, Czech Republic Prof. Helmut Bley, Saarland University, Germany Prof. Joost Duflou, Katholieke Universiteit Leuven, Belgium Prof. Hoda A. Elmaraghy, University of Windsor, Canada Prof. Jürgen Fleischer, KIT Karlsruhe, Germany Prof. Jörg Franke, F.-A.-Universität Erlangen-Nürnberg, Germany Prof. S. Jack Hu, University of Michigan, USA Prof. Terje Kristoffer Lien, Norwegian University of SaT, Norway Prof. Barbara Linke, University of California, USA Prof. Soh Khim Ong, Nat. University of Singapore, Singapore Prof. Annika Raatz, Leibnitz Universität Hannover, Germany Prof. Gunther Reinhart, Technische Universität München, Germany Prof. Guenther Seliger, Technische Universität Berlin, Germany Prof. Wilfried Sihn, Vienna University of Technology, Austria Prof. Alexander Verl, University of Stuttgart, Germany Prof. Engelbert Westkämper, University of Stuttgart, Germany CIRP Fellows Reporting Prof. S. Jack Hu, University of Michigan, USA Prof. Helmut Bley, Saarland University, Germany GENERAL INFORMATION Conference Chairmen Prof. Reimund Neugebauer President of Fraunhofer-Gesellschaft Prof. Matthias Putz (Executive Chairman) Director of Fraunhofer Institute for Machine Tools and Forming Technology IWU Conference Organization Kristin Schubert Public Relations Fraunhofer Institute for Machine Tools and Forming Technology IWU [email protected] www.cats2014.de Conference Office Phone +49 172 970 1571 Conference Language English GENERAL INFORMATION Registration and Participation Fee The participation fee amounts to 450 Euro and includes admission to scientific sessions, conference pack, catering, „Welcome and Joining Live“ on Wednesday, a historic sightseeing tour and conference dinner on Thursday. Please register online on www.cats2014.de by no later than October 31, 2014. The participation fee can be paid by credit card or invoice. Your registration will be confirmed by email and a receipt of invoice. Welcome Reception On Wednesday, November 12, 2014, we cordially invite you for a Welcome Reception and Presentation at the testing fields of Fraunhofer IWU in Dresden, Nöthnitzer Strasse 44, 01187 Dresden, Germany. Conference Dinner On Thursday, November 13, 2014, we cordially invite you to the Conference Dinner, which will take place at the Hotel Hilton Dresden, An der Frauenkirche 5, 01067 Dresden, Germany. Please use the entrance of Brühl Terrace to the Hotel Hilton. The Dinner will be in the Salon Europa. STADTPLAN Conference Location Maritim Hotel & International Congress Center Ostra-Ufer 2, 01067 Dresden, Germany Floor Plan Conference Level WC Terrace Level Main Entrance WC Seminar Level WC HOTEL Lift WC Hall Foyer Level Restaurant Gateway Garage Stair Conference Level Konferenz 6 Konferenz 5 Konferenz 4 Konferenz 3 Konferenz 2 K6 K5 (Conference 6) K4 K3 (Conference 5) (Conference 4) (Conference 3) Konferenz 1 K2 K1 (Conference 2) (Conference 1) up from Terrace Level (3) Conf. Office Lift up from Terrace Level (3) Terrace Level up to Conference Level Main Entrance down to Hall Foyer Level Lift up to Conference Level up to Conference Level Lift down to Seminar Level and Hall Foyer Level Terrace THE CONFERENCE AT A GLANCE November 13, 2014 Opening and Plenary Session: 9.00 – 10.30 System Approach in Assembly 10.30 – 11.00 11.00 – 12.20 Coffee Break Joining Technologies 12.20 – 13.20 13.20 – 14.40 Assembly System and Process Planning Lunch Work Area Planning 14.40 – 15.10 Assembly Automation Coffee Break Human Robot 15.10 – 16.30 Handling Systems Collaboration 16.30 Historic Sightseeing Tour in Dresden 18.30 – 21.30 Conference Dinner November 14, 2014 9.00 – 10.20 Quality Assurance in Assembly Processes 10.20 – 10.50 Coffee Break Assembly in the 10.50 – 12.10 IT Solutions in Aircraft Industry 12.10 – 13.10 13.10 – 14.30 Design Fundamentals Assembly Lunch Energy Efficient Robot Assembly Application in Assembly Methodologies 14.30 – 15.00 15.00 – 16.20 16.20 – 16.30 Hall, K6 (Conference 6) Coffee Break Final Plenary Session: Battery Assembly and Disassembly Closing and Farewell Hall, K5 (Conference 5) Hall, K4 (Conference 4)