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Siemens at Offshore Europe 2013
The Siemens Oil & Gas newsletter
Contents
2
Editorial
Siemens subsea solutions
3
Siemens’ subsea products
for customized solutions
Tronic connectors:
– DigiTRON
– SpecTRON
Matre sensors:
– Wellhead pressure sensor
(WEPS-100)
– Differential pressure sensor
(SDP-6)
Bennex Anguila Advanced Cable
Termination (ACT)
4
Subsea Power Grid:
enabling large-scale subsea
processing
6
Offshore drilling:
excellent reliability on board
7
Offshore production:
solutions for highest reliability
and availability
Subsea Power Grid:
enabling large-scale
subsea processing
The Siemens Subsea Power Grid
Qualification Program is attracting
great interest from the global oil and
gas community. The Subsea Power
Grid, currently undergoing the detail
design and test phase, is a complete
medium-voltage power distribution
system installed on the seabed.
» Page 4
Offshore production:
solutions for highest
reliability and
availability
A large portion of the global oil and
gas reserves are found offshore. This
is the field of fixed platforms, semi-submersibles and floating production,
storage and offloading vessels (FPSOs).
The latter are becoming increasingly
important, with oil and gas production
penetrating deep-sea regions and with
the increasing economic significance
of smaller reservoirs.
» Page 7
Offshore drilling:
excellent reliability
on board
Innovative solution packages for
offshore drilling that secure reliable operation and availability
are in high demand. Such solutions are exactly what Siemens
has to offer – based on broad
expertise in electrical, instrumentation, and telecommunication (EIT), rotating equipment
and water treatment solutions,
as well as years of hands-on experience in the oil and gas business and marine applications.
Siemens’ scope of supply covers
the entire life cycle of equipment
and assets, thus ensuring longterm reliability and ideal investment protection.
» Page 6
2
The Siemens Oil & Gas newsletter |
Siemens at Offshore Europe 2013
Editorial
Welcome to OE 2013
For the next few decades, a large part of the world’s growing demand for
energy will be met by oil and gas. However, the days of easy oil and gas
are over, and more technology per barrel is required if production is to
keep pace with demand in an environmentally sound way. Therefore,
oil and gas producers around the world are focusing their attention on
technically demanding onshore reservoirs, unconventional resources, and
deep-sea fields, and looking ahead, focusing on fields in arctic regions.
This is where installing facilities is a challenge in itself.
Safety, efficiency and technical reliability are of prime importance, because
servicing offshore and especially deep-sea facilities requires a lot of effort.
Siemens provides the answers for these challenges based on its leading technological expertise in electrical engineering, power generation, transmission
and distribution, rotating equipment, automation and water treatment.
For all types of mobile units and jack-up rigs, Siemens delivers proven
solution packages that ensure reliable operation and availability – from
power supply (including fault-tolerant systems) through drives for all
applications to automation and management systems. Thanks to our
comprehensive life cycle services, our cutting-edge technologies and
our wealth of experience in furnishing offshore drilling and production
facilities, we can provide integrated design of all topside solutions as
well as the highest availability and operational efficiency for floating
production, storage and off-loading vessels (FPSOs).
For subsea applications, Siemens offers products and solutions for power,
distribution, control, processing and surveillance. Siemens also combines
a high focus on R&D and broad experience with subsea power concept
studies as well as marinization expertise in deep-sea transformers,
switchgear, variable-speed drives and subsea power control. All of these
are part of our subsea power grid solution. We began our marinization
activities more than 15 years ago, and subsea technologies have since
become an important business field that we are continually developing.
Siemens is now one of the leading suppliers of complete in-field subsea
distribution systems comprising hydraulics, electrical, and fiber-optic
components that can be supplied individually or in complete packages
as part of umbilical termination assemblies/heads. Through acquisitions
we have also significantly increased our ability to marinize our industryproven technology and accelerate our delivery of tailored solutions to
the subsea oil and gas market.
Siemens
subsea solutions
Power
■ Siemens Subsea Power Grid,
including subsea transformer,
subsea switchgear, and variablespeed drive (VSD)
■ High-power AC for subsea
processing
■ Pressurized power electronics
■ Switches for dual ESPs:
pipeline-heating power and control
Distribution
■ Full in-field distribution solutions:
electric, hydraulic, and fiber optics
■ SUTAs (subsea umbilical
termination assembly) and
TUTAs (topside umbilical
termination assembly)
■ Connectors
■ Electrical distribution units
Control
■ SSIV (subsea isolation valve)
control systems
■ Connectors and measurement
devices
■ Siemens advanced automation
■ Greenfield or brownfield solutions
■ Instrumentation packages
Surveillance
■ Environmental and reservoir
monitoring
■ Sensors
■ Intelligent asset integrity with
visualization
We are looking forward to discussing the advantages of our offshore product
and solution portfolio with you at Offshore Europe 2013.
Siemens Subsea Power Grid:
enabling large-scale subsea processing
Siemens at Offshore Europe 2013 |
The Siemens Oil & Gas newsletter
3
Products for customized solutions
Siemens’ Tronic
DigiTRON connectors
Providing reliability where you
need it most – underwater
With over 110,000 connectors in
service on over 400 projects worldwide, the DigiTRON range of
connectors offers trusted quality and redefines the subsea
connector market. Backward
compatibility, refined enhancements, and increased
reliability make DigiTRON+ and
DigiTRON e the most technically
advanced low-voltage subsea connectors –qualified to operate at
4,000 meters depth pressure
at full differential.
Matre differential pressure
subsea sensor SDP-6
DigiTRON+ electrical connector
Certified to last for 30 years
■ PD-free (partial discharge)
at 1.73 Uo and 2.50 Uo, delivering
long-term integrity
■ 1,000 mate/de-mates
(750 dry followed by 250 turbid
at 4,000 meters depth pressure)
■ Fully machined connector
body, eliminating the
need for welding
■ Paddle handle with
enhanced versatility
■
DigiTRON e: The market’s first fully
qualified Ethernet connector
■ Permits higher data rates for realtime control, enabling fast reactions
to real-time subsea situations
■ In full compliance with IEEE 802.3
and the SIIS level 3 document,
including traffic generator and
cable analyzer tests
■ Multiple harnesses mated together
to create a total length of up to
160 meters (including test harness),
capable of handling 100 Mbps full
duplex data rate at 4,000 meters
depth pressure
■ Available for 12-way connectors only
B
Bennex
Anguila advanced
ca
cable termination (ACT)
M tr
Ma
t e we
well
llhe
ll
head
he
ad pressure
pre
ress
essssur
ure
Matre
wellhead
s bs
su
bsea sensor
bsea
sen
enso
sor WE
so
WEPS
PS
S-1
-1
-100
subsea
WEPS-100
The remote seal system is designed
to provide you with the most robust
unit and to make measurements resistant against process pollution and
hydrate formation.
The WEPS-100 subsea sensor is modularized to decrease variation in the
range of flange sizes. This also standardizes the build between analog and
digital sensors, as well as streamlining
assembly processes of 15k PSI sensors.
Subsea dp sensors delivered: Over 2,000
Subsea WEPS sensors delivered: Over 12,000
Si
Siemens’ Anguila ACT enables reliable
su
subsea termination of electrical
u
umbilical cable. It has been tested to
a water depth of 4,500 meters and
is qualified for 25 years of service.
Th
The Anguila ACT is suitable for
e
electrical conductors up to 16 mm².
M
Metal parts exposed to seawater are
made from Titanium grade 2 to
provide corrosion resistance without
the need for cathode protection.
The SpecTRON range: Medium and high-power subsea electrical connector systems
SpecTRON 10 connectors are commonly
used for Multi-Phase Pumping (MPP)
and Single-Phase Pumping (SPP) applications. The MPP or SPP is situated on
the seabed and is joined to the pipeline,
boosting flow from the well to topside.
The pumps increase oil recovery and
can be specified for new field developments or for existing fields to extend
their life. SpecTRON 10 connectors
have a nominal voltage rating
of 6/10(12) kV, in accordance with the
IEC voltage class system. This makes
them suitable for 3-phase system
voltages up to 12 kV (Um). Maximum
current throughput is up to 520 A,
depending on the temperature and
pressure inside the pump motor. This
means the connectors can provide
power to pump motors rated to 9 MW
(12,000 hp), or to 5 MW (6,700 hp) for
systems requiring Category C operation.
SpecTRON 10 has been qualified to
450 bar test (4,500 meters) for use
in deepwater to 3,000 meters. «
4
The Siemens Oil & Gas newsletter |
Siemens at Offshore Europe 2013
Subsea Power Grid:
enabling large-scale subsea processing
The Siemens Subsea Power Grid Qualification Program is attracting great
interest from the global oil and gas
community. The Subsea Power Grid,
currently undergoing the detail design
and test phase, is a complete mediumvoltage power distribution system
installed on the seabed – with subsea
transformer, subsea switchgear and
subsea variable-speed drives, as well
as a comprehensive power control
and communication system. It will
mark another milestone on the path
to large-scale seabed processing facilities that can reliably operate for long
step-outs and withstand extreme
pressure and temperature conditions.
Siemens’ confidence in its ability to
configure complex power transmissions to multiple subsea consumers
is grounded in our experience as
a technology leader in land-based
power grids with distribution to
various consumers.
cooling, supporting reliability and
reducing complexity. Built-in redundancy provides increased availability
of the total system.
Our commitment:
high quality – high reliability
The Siemens Subsea Power Grid is based
on our proven, high-quality industrial
power system components. Transformers, switchgears and variable-speed
drives can be installed on a common
structure distributed at the seabed.
All components in the power grid
are retrievable.
Monitoring for the best performance
Dedicated power management and
performance monitoring ensures cost
savings, extension of the system’s
service life, and reduced maintenance
costs. To guarantee maximum availability, an integrated condition monitoring system will monitor the integrity
of the power grid, evaluate changes
and predict failure situations before
they lead to unexpected shutdowns.
Operational key data will be stored,
enabling the optimization of operations. «
Full flexibility and reliability
The power electronics and most of the
active components are installed in an
oil-filled and pressure-compensated
environment. This leads to optimal
cooling conditions with 100 % natural
Key facts about the Siemens Subsea Power Grid’s design
■
■
■
■
■
■
■
■
Subsea Power Grid components
Subsea switchgear
■ Modular design with vacuum
circuit breakers
■ Fluid-filled base module
■ Pressure-compensated bus bar
base section
■ Cascadable design for more
consumers
■ Zero differential pressure at
all penetration to seawater
Scalable/flexible
Designed and qualified for
3,000 meters water depth
Oil-filled and pressurized
Cooling by natural convection
No differential pressure on
penetrations/connectors
Reliable: 30-year design life
Condition monitoring
Universal and redundant
control system
Siemens at Offshore Europe 2013 |
The Siemens Oil & Gas newsletter
Subsea variable-speed drive (VSD)
■ Modular and compact pressurecompensated design
■ 100 % natural cooling
■ Multicell topology with built-in
redundancy
■ Advanced cell bypass for maximum
availability
■
■
5
Built-in isolation transformer
ensures safe operation in
Siemens’ Subsea Power Grid
Low harmonics both to motor
and to supply
Step-down transformer
■ Pressure-compensated
■ Hybrid insulation
■ Robust enclosure design
with optimized natural cooling
properties
■ Biodegradable and environmentally friendly MIDEL 7131® fluid
filling
■ Flexible interfaces
(dry or wet-mate connections)
■ Advanced condition monitoring
■ Also suitable as a step-down
transformer for subsea boosting
■ Qualified for 3,000 meters
water depth
We are developing enabling technologies to meet the oil and gas
industry’s demands for subsea
processing on a larger scale than
the rest of the industry can deliver
today.
Optimized as the main transformer
for Siemens’ Subsea Power Grid, the
generic design can be used on subsea
distribution transformers in a wide
power range. The electrical design
is based on traditional onshore distribution transformers, but with an
enhanced-efficiency insulation system.
All materials have been tested for
pressure and fluid compatibility
in an extensive qualification program.
In addition, the design was verified
with a test in shallow water.
The subsea transformer has an integrated
sensor and monitoring system that can
be seamlessly integrated in the Siemens
subsea power control system. This provides the operator with a continuous
display of the status of transformer
integrity and the ability to optimize
operations for enhanced safety. «
Prototype: In 2012, the Siemens subsea transformer was successfully
operated in shallow water
6
The Siemens Oil & Gas newsletter |
Siemens at Offshore Europe 2013
Offshore drilling:
excellent reliability on board
Innovative solution packages for
offshore drilling that secure reliable
operation and availability are in high
demand. Such solutions are exactly
what Siemens has to offer – based on
broad expertise in electrical, instrumentation and telecommunication (EIT),
rotating equipment and water treatment solutions, as well as years of
hands-on experience in the oil and
gas business and marine applications.
Siemens’ scope of supply covers the
entire life cycle of equipment and
assets, thus ensuring long-term reliability and ideal investment protection. Moreover, thanks to long-standing business partnerships with leading
shipyards, naval architects and drilling
service operators, Siemens understands the needs and demands of the
markets – and how to deliver exact solutions.
DP3 closed ring solution
Power management is of vital importance for dynamic positioning. Failures
in the power system components or
external faults should be identified
when they occur and be isolated from
the rest of the system. A system operating in DP3 mode in closed ring configuration does this, and in case of
malfunction of the primary safeguarding devices, a backup system will be put
in operation. Siemens has worked with
drilling majors and the classification
society to develop solutions operating
in DP3 mode with one fully integrated
power system.
Our solution will additionally result in
a reduction of fuel demand (about 5 %),
operating with only two engines online
and working on higher power utilization
to achieve 17 to 23 percent fewer operating hours on engines, resulting in
several advantages:
■ Lower emissions
■ Reduced contamination
of the engines
■ Diesel engines running
at a higher load level
■ Improved selectivity
in the main power system
■ Improvements for the maintenance
program of the vessel
BlueDrive drilling rig power system
For drilling jack-up rigs our new topology for the electrical system connects
the generators directly to the DC bus
via rectifier. There is no need for synchronization between generators and
it allows load sharing. This new power
solution can be combined with existing
drilling and jacking drives and various
power sources. It results in advantages
in construction, operation, and maintenance, including these effects:
■ Reduced weight
(fewer switchboards and
transformers) and size
■ Ultra-fast engine startup
■ Ultra-fast blackout prevention
and reduced recovery time
■ Lower noise for the crew
■ Reduced fuel consumption
■ Lower wear and tear
BlueDrive jacking drives
Siemens has developed an electrical
variable-speed drive jacking system
that can significantly speed up the
jacking process. Its unique diagnostic
systems give precise data feedback
during operation, which allows optimal
speed and torque control as well as
synchronization. This helps reduce the
possibility of mechanical overstress
and wear on the legs, and makes the
need for system-overrating a thing of
the past. The new Siemens BlueDrive
jacking drives thus make possible
higher efficiency, time savings, costoptimization and improved investment
protection. What is more, the new
BlueDrive jacking drives also help save
energy, as less power and less cooling
capacity are required.
BlueDrive thruster drives
Siemens has introduced an AC drive
system specially designed for propulsion applications, which ensures the
safe and reliable operation of the vessel
under all conditions. Particular effort
has been made to ensure reliable handling of both the dynamics within the
power supply system and the various
load conditions at sea. The BlueDrive
system comes with a fast-responding
blackout prevention system, and is
capable of precharging. It can, therefore, be regarded as a non-heavy consumer. Its compact converters minimize
footprint, and thereby costs, and the
system’s separate transformers ensure
the utmost flexibility in the choice of
mounting locations, thus saving up to
30 percent in space and reducing power
loss in the electrical room by as much
as 50 percent. «
Siemens at Offshore Europe 2013 |
The Siemens Oil & Gas newsletter
7
Offshore production: solutions for
highest reliability and availability
Maximizing availability and increasing
operational efficiency are central challenges for all units on board. Spacesaving design for all topside solutions
in suitable modules is imperative.
Siemens has extensive experience in
equipping offshore production facilities:
from the complete power supply system, via the drives, compressors and
integrated process solutions for gas
and water, through to integrated
automation and control including
important marine systems.
Siemens is a world technology leader
in these fields, whatever concrete
application is required. With our
competence, our technologies and
our services we provide reliable and
cost-effective solutions. Offshore production solutions from Siemens are
prepared to meet tough challenges.
We follow a clear concept to best fulfill
the specific needs of construction and
operation through:
■ reliable technology offering
maximized performance
■ integrated solutions and turnkey
packages predesigned, preengineered, pretested and adaptable
to the vessel’s specific challenges
We offer cutting-edge technological
competence and services over the entire
life cycle of your asset as standard.
This includes complete OEM solutions
and CAPEX and OPEX savings. We also
provide reliability in project execution
and system operations. This entails:
■ Reduced number of interfaces and
reduced execution time and cost risk
■ Integration by Siemens as OEM,
for complete system performance
and troubleshooting within OEM
responsibility
■ Uptime guarantee considered on
project-specific risk/reward basis
for complete Siemens scope
■ Entire scope from one OEM: uniformity across hull and topside reduces
OPEX, opportunity to reduce CAPEX
through knowledge of own equipment and design optimization
Siemens offers the broadest portfolio
for the topside, including major parts
of the marine solutions, and a specific
offshore project skill set required to
understand codes and specifications
and to successfully engineer, commission, and provide essential service
solutions, allowing for effective
maintenance of your asset. Siemens’
wealth of experience makes it possible
to optimally match these offerings to
the respective platform or vessel design and the specific requirements.
Our specialized engineering departments design the solution packages in
3-D and configure the modules, applying the required American, British, Norwegian or European code standards.
The core components are produced
at in-house manufacturing plants.
Siemens is an all-around partner for
offshore production plant constructors
and operators over the entire life cycle:
■ from feasibility studies and the
clarification of financing issues,
via engineering,
■ construction of the requisite
components, and
■ commissioning of the respective
system packages, through to
■ comprehensive services for reliable
operation with maximized performance and life extension.
As a proven technology partner for
new-build projects or the conversion
of a tanker into an FPSO, we demonstrate our capabilities in offshore applications day in and day out. Siemens
offers a complete one-stop solution
from concept to delivery of the modules. The result: turnkey modules that
can be quickly installed on the platform
or vessel, anchored in place and put
into operation.
Integrated Electrical Systems
As one of the technology leaders in
power generation, power transmission,
and power distribution as well as electrical drives, Siemens is the right partner for topside power supply. Our Main
Electrical Vendor Concept optimizes the
cost/benefit ratio of your plant’s power
supply while minimizing risk, based on
a carefully coordinated portfolio of highquality products and services. As part
of the concept, the customer and Siemens as a strategic partner define the
best possible solution including future
maintenance and operational aspects.
Power Generation
Siemens offers a broad portfolio of gas
turbines and steam turbines for challenging offshore environments, meeting the strictest safety and reliability
requirements. Our compact lightweight
industrial gas turbines, ranging from
5 to 50 MW, are perfectly suited for
demanding topside applications, suitable for deck mounting, in-hull installations or as multiple units in single-lift
modules. They offer high tolerance to
fuels containing hydrogen sulfide, and
can run on a wide range of gas fuels,
from rich to lean, while the SGT-500
can also run on HFO or heavy crude
oil. Dual fuel systems come as a standard option on all our gas turbines,
allowing for operation on liquid fuel
at initial start-up and other occasions
when gas fuel is not available. Furthermore, all engines can be equipped with
our robust, reliable Dry Low Emissions
combustion system, with nominal
emissions below 25 ppm NOx on gas
fuel, and the ability to operate on rich,
lean and variable gas fuels. With long
intervals between overhauls and core
exchange capability, high availability
and hence maximum uptime is ensured.
The Siemens Oil & Gas newsletter |
Power Distribution
With a single power source on board a
rig or vessel, power quality becomes an
essential issue for the reliability and
safety of all operations. In Siemens’
comprehensive power distribution solutions, all systems, products, and components are modularized, standardized,
and fully assembled in E-house solutions
pretested onshore. This includes MV gas
and air-insulated switchgear, LV switchgear, power and distribution transformers, the cable connections and bus ducts,
the motor control center and all protection and energy automation. Thanks to
this approach, installation and commissioning times can be kept to a minimum.
Water treatment
Siemens offers a complete range of products, systems, and services for produced
water treatment and water treatment for
enhanced oil recovery. For offshore production requirements, this includes
solutions for raw water, produced water,
cleaning of seawater, and solutions for
injection of seawater for pressure support
and enhanced recovery support in the
reservoir. Our produced water treatment/
reinjection systems and raw/seawater
injection solutions can be supported by
feasibility studies, optionally combined
with testing in the laboratory or a pilot
project. Treatment options include solids
separation (hydrocyclones), primary, secondary and tertiary produced water separation (hydrocyclones, flotation systems,
walnut shell filters), and advanced treatment using membranes.
Published by:
Siemens AG, Energy Sector,
Oil & Gas Division
© Siemens AG 2013
siemens.com
Siemens at Offshore Europe 2013
Integrated operations
Today, optimized operation of an FPSO
requires its integration into the overall
value chain process and into the control system of the operating company.
Integrated operations create greater
transparency, help produce faster decisions and contribute toward higher
productivity. Most importantly, integrated operations contribute greatly
to improving offshore safety through
better planning of offshore tasks,
remotely located expert assistance
and overall subsequent reduction
in offshore staffing.
BlueDrive for offshore production
BlueDrive has been developed as a
state-of-the-art offshore drive system.
BlueDrive Production is a compact electrical solution optimized for specific
production needs. The standardized
packages are made to enhance operation
and ease maintenance based on an
ultra-fast blackout prevention system,
best load control with drives, significant
space and weight savings, and improved
spare parts interchangeability using the
same drive on all applications.
Gas turbine mechanical drives
The mechanical drive SGT-300 MD in a
power range up to and above 8.2 MW
is a direct development from the highly
successful SGT-300 unit used for power
generation applications. It has a unique,
flat rating, high power capability and
the world’s best efficiency. The engine
can run continuously on variable fuel
quality while meeting stringent emissions regulations. The proven reliable
offshore package for the lightweight
industrial mechanical drive gas turbines
SGT-600 and SGT-700 is now also available for the FPSO market, providing the
robustness and reliability of an industrial
gas turbine and the small footprint and
light weight of an aero derivative turbine.
And with its proven long intervals
For more information,
please contact:
Siemens AS
Oil & Gas Solutions
Østre Aker vei 90
0596 Oslo, Norway
E-mail: [email protected]
siemens.com/oilandgas
between overhauls and high fuel,
flexibility with fast change rates on
gas fuel, these gas turbines are the
optimal choice for both onshore and
FPSO applications.
Gas compression
After the gas-oil separation, associated
gas can be compressed on an FPSO for
transportation onshore. Or it can be
used to fire the gas turbines and for
reinjection purposes. However, both
gas lift and gas reinjection require a
compressor to provide the appropriate
pressure. One example from Siemens’
broad lineup of field-proven electric and
mechanical drive compressors optimized
for FPSO requirements is the STV-SV
barrel-type compressor, especially suitable due to its small space requirements.
Like all other Siemens compressors, it
is complemented with corresponding
instrumentation and controls.
Automation and control systems
Automation and control are essential for
reliable operation. As a global leader in
these fields, Siemens can offer products
and solutions to cover all main FPSO
applications. To ensure full interoperability with the business level and
transparency for fast decision making,
Siemens automation solutions seamlessly integrate all operations and all
levels from SIMATIC PCS 7 automation
at the field level to MES and ERP. This
results in well-organized processes and
real-time enterprise, highest plant availability and safety, and increased production at optimized operating efficiency. «
All rights reserved.
Trademarks mentioned in this document
are the property of Siemens AG, its affiliates,
or their respective owners.
Subject to change without prior notice.
The information in this document contains general
descriptions of the technical options available, which
may not apply in all cases. The required technical
options should therefore be specified in the contract.
TH 104-130722
8