' April'lz, 1932- 'Y D. s. BARNARD ET AL SPRING CUSHION A_ND FRAME Filed June 15, 1929 ' 1,853,031 Patented Apr. 12,1932. ' 1,853,031‘. ‘ UNITED STATES‘ PATENT OFFICE. nnnn s. BARNARD, or EINSDALE, ANDIWILLIAM EMPACHEB, or CHICAGO, ILLINOIS, assrenons 'ro THEROMECOMPANY, INQ, nloonronArron or, NEW YORK ‘ srnme“ cnsnron, Ann FRAME 7 Application ?led June 15, 1929.‘ Serial No. 371,291. ' The present invention relates to spring ly held vin proper spaced relation'on the cushions and has for its object-to improve frame. ‘ the same; . ' > . . . , In carrying, out our'invention we employ More speci?cally considered, the present tubular elementshaving thereon ears adapted invention relates to cushions made 1111GT a to be bent around the wires of the springs to group of vertical coiled springs, the: upper fasten the springs to the frame. These tubu ends of which lie in approximately the same lar elements may be in the form of a single plane, and provided with suitablefastening long endless tube bent into the proper shape; means to secure themyinto, a unitary struc they may be in the form of such a tube ?tting Ilo ture. The group . of; springs vis usually about a‘ core that may beisimply a wire such" bounded by a frame to which'the outermost as has heretofore ‘been used for the frame; or springsare connected. Theremaybe such‘ theymay be elements ‘surrounding the wire ' a frame at the top and at the bottom, or the of ‘an ordinary or other frame and be tied ' frame may be placed simply at the top while together against displacement. 15 other means’ are provided‘ for supporting the I The various features of novelty whereby springs fronibelow as, for example, in the our invention is characterized will herein case of common forms of ' bed ‘springs. after be pointed out with particularity in the ' Viewed in one of its aspects, the present in ‘ claims; but, for a full understanding of our vention may be said to have for its object an invention and of its objects and advantages, reference may-be had vto the ‘following de proved means for securing the springs to the tailed description‘ taken in connection with 20 improved construction .of frame. or an ‘im frame. 1 V I : ' In a common type of bed spring, for exam the accompanying drawings, wherein: Figure‘l is a‘ more or less diagrammatic ple, the boundmg frame at the top is made plan view ofa spring cushion embodying our of a heavy wire to which the uppermost coils invention, only a few of the coiled springs be of the border springs are fastened. The wire ing shown; Fig. 2 is an elevation of the meet is light enough so as toobe, in a sense, ?exible, ing ends of‘ avcomposite‘ ‘member adapted to namely capable of yielding locally under an produce a preferred. formof frame; Fig. '3 of Fig. 2; Figs. 4, 5 imposed load. The means heretofore em is a section on line ‘ 30 ‘ployed for securing the’ springs to this wire and 6 are respectively an inner, an outer and ' frame have left what may be termed the ef a bottom, view of a fragment ‘of the‘ frame 80 fective surface of thelframe in a rough and and‘ of one of thesprings, showing the connec irregular condition. Viewed in one of its tion between, the same; and Fig. 7 ‘is a sec aspects, the present invention may be said tion taken approximately on. line 7——7 ‘ of 85 35 to have for its objectto make possible the Referringto the drawings, 1 represents the ’ use of a comparatively ?exible frame which upper coil or turn of one‘of a ‘group of ver shall have, however, a substantially smooth tical coiled'springs of any desired number . exposed surface. and having any desired size and shape. The , One of, the difficulties encountered in Fig. 4:. , ‘ ‘ ‘ group " of springs is surroundedby a frame 90 ‘ springs of the type under discussion is that that gives shapeto the cushion; the outermost the fastenings between the springs and the or. border springs being fastened to the frame. . i frame, are apt to slip. Viewed in one of its In the dr'awingswe have illustrated only a aspects, thespresent invention may be said to preferred" form ‘of frame and fastening .45 have for its object a simple and ‘novel means means. .The‘frame as illustrated comprises .. for fastening the outer springs of a spring a wire member 2thatmayfbe said to» consti-l vcushion to a s'urrounding'frame in such a tut-e the core, and a tubular. sheathing ,3" sur: way that the surfaces of the frame on the rounding the wire. This composite member exterior of the cushion are left smooth and, i s-bent to form. a continuous frame of the dev I‘, at the same time, the fastenings are positive sired size andshape. As illustrated in Fig.‘ ll’ ' 2 1,853,031 2, the wire may project beyond the sheathing of tubular elements each provided with clip at one end, and the sheathing may project devices or ears, the sections of the sheathing beyond the wire at the other end. Therefore, between these tubular elements constituting when the ends are brought together the pro connecting and spacing means. While we have illustrated and described truding wire slips into the socket formed by the projecting meeting end of the sheathing with particularity only a single preferred and consequently a strong stiff joint between form of our invention, we do not desire to be 70 the meeting ends of the frame member may be limited to the exact structural details thus 10 obtained. The tubular sheathing may con illustrated and described; but intend to cover veniently be made of a strip of sheet metal all forms and arrangements which come 75 that is bent or rolled about the core, the line within the definitions of our invention con of the meeting edges of the sheet being on stituting the appended claims. We claim :— the underside of the frame. The sheathing is provided with suitable clip devices adapt 15 20 25 1. The combination with a group of ver ed to engage the coils of the outermost springs tical coiled springs and a wire frame sur and secure them to the frame. In the ar rounding the same at the top thereof, of a rangement shown, these clip devices are in tube ?tted over the wire of the frame and the form of ears projecting at proper inter completely covering the same, said tube vals from the long edges of the sheet or strip having integral clips engaged with the upper out of which the sheathing is formed. These turns of the outermost springs to secure ears may conveniently be disposed in groups them to the frame. 2. The combination with a group of verti of three. In other words, there are single ears 4 distributed along one of the long edges cal coiled springs, of a smooth continuous of the strip or sheet. each of these ears lying tubular member surrounding the same, said between two ears, 5, 5 on the opposite edge tubular member being provided on the un 80 85 90 or side of the sheet or strip. Each group of der side with integral clips engaged with the three ears constitutes a clip or fastening outermost springs and securing the latter to means. In the manufacture of the composite said tubular member. 3. A frame for a spring cushion compris frame the ears may be allowed to take the 30 positions that they will naturally assume ing a continuous member consisting of a wire 95 when the strip or sheet is bent into tube form, and an enclosing tube ?tting over and com more or less as shown in Figs. 2 and 3. Fur pletely covering the same, and bendable ears thermore, the ears 5, 5 are preferably on the distributed along said tube on the under side outer sides of the frame while the ears 4 are of the frame. 4. A frame for a spring cushion compris 100 on the inner side. The groups of cars are so spaced with respect to each other that when ing a wire core, and a covering for the core the frame is placed about a nest or a group of consisting of a tube formed of a sheet of springs. each set of ears will register with metal bent around said core and extending one of the outermost or border springs. The throughout the entire length of the same, said 40 upper turn or coil of each of the border sheet being widened at intervals to provide 105 45 springs is slipped between the ears of the cor projecting ears. In testimony whereof, we sign this speci responding group, the ear 4 lying on the in side, and the ears 5, 5 on the outside. The ?cation. DEAN S. BARNARD. ear 4 is then bent outwardly and upwardly W. EMPACHER. and the corresponding ears. 5, 5 are then bent 110 inwardly and upwardly. The length of the ears is such that after the ears have been bent about the wires of the springs until their free ends come in contact with the body portion of the sheathing, closed bearing seats are pro vided for the wires of the springs. and these 115 wires are held to the frame. It will be seen, 55 60 however, that the connections between the springs and the frame are in the form of hinges that permit the springs to swing on the frame about axes parallel with the long axes of the corresponding sides of the frames. It will be seen that in the completed cush ion the exposed surface of the frame is con tinuous and smooth, the joint in the sheath‘ ing and the holding clips being on the un derside. If desired, the wire or core 2 may be omit ted. Furthermore, it will be seen that the sheathing may be said toiconstitute a series 120 12b
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