1. science
2. mathematics
3. geometry

NEW GENERATION OF ZX-EQUIPMENT
FOR AUTOMATIC PICK UP AND TOOL CHANGE
NEW ZX-EQUIPMENT FOR AUTOMATIC PICK UP
Benefits that will increase your productivity:
• Perform accurate lathe-type operations on horizontal boring ram
type milling machines
ZX-CONTOURING HEADS
WITH INTEGRATED ROTARY
COUPLING ADAPTER
• Maximum application flexibility – machine diameters, faces,
tapers, radii, and profiles on O.D.s and I.D.s
• High material removal rates
• High quality for long working life
• Extremely rigid and durable design
• Backlash-free operation
Utilise the machine´s CNC controlled boring spindle
for mechanical slide actuation
• No need of additional electronics, electric plug
interfaces or expensive special equipment
• Easy installation to existing ram type machines with CNC controll
• Automatic loading from tool stacker
or pick up station
FOR ADDITIONAL INFORMATION
Cogsdill-Nuneaton Ltd.
Tenlons Road
Nuneaton, England CVIO 7HR
Tel. +44(0)2476383792
Fax +44(0)2476344433
Email [email protected]
Web www.zx-tools.com
ROTARY COUPLING ADAPTER
FOR AUTOMATIC PICK UP
AND ZX-TOOL CHANGE
Cogsdill Tool Products, INC.
P.O. Box 7007
Camden, SC USA 29021-7007
Ph. (803) 438-4000
Fax (803) 438-5263
Email [email protected]
Web www.cogsdill.com
Cogsdill Austria
Tel. +43(0)69913003009
Email [email protected]
Web www.cogsdill.at
EXTREMELY RIGID DESIGN FOR HIGH MATERIAL REMOVAL RATES · EASY INSTALLATION AND PROGRAMMING
MECHANICAL AND BACKLASH FREE TOOL SLIDE ACTUATION · NO NEED OF ADDITIONAL EXPENSIVE ELECTRONIC EQUIPMENT
ACCURATE ROUGHING AND FINISHING OPERATIONS
H
G
ZX-CONTOURING HEADS WITH INTEGRATED ROTARY COUPLING
FOR AUTOMATIC PICK UP AND CLAMP TO MACHINE SPINDLE
folder_Cogsdill_Layout 1 30.04.2012 10:43 Seite 4
MANUAL TOP TOOL CHANGE
BIndustry
ZX
Standard Top Tooling.
A
MADE TO SUIT MACHINE
AUTOMATIC TOP TOOL CHANGE
HYDRAULIC PULL STUDS
I
TM
contouring head system features a single cross-slide onto which various adaptors can be fitted, such as KM, Capto,
Square shank, and Cylindrical round shank.
W
ZX-300 TC RC
C
ZX-500 TC RC
THE NEW ZX – PRODUCT LINE
CONSISTING OF
ZX-CONTOURING HEADS WITH INTEGRATED ROTARY COUPLING
AND
ROTARY COUPLING ADAPTER UNITS FOR ZX-TOOLS
BELONGS TO A NEW GENERATION OF ZX-EQUIPMENT THAT IS DESIGNED
FOR AUTOMATIC PICK UP AND CLAMPING TO THE SQUARE RAM SPINDLE
FACE OF RAM TYPE HORIZONTAL BORING MILLS.
ADAPTOR PLATE
Auto Tool clamp
mm
‘A’
mm
‘B’
mm
‘C’ radial traverse
mm
‘G’
mm
‘H’
mm
‘I’
Maximum speed
RPM
Stroke ratio
Feed
mm/Rev
Max. Torque
da Nm
Weight*
Central MountKg
RepeatibilityOpen
accuracy
Ended Squaremm
Shank
Backlash
mm
Boring accuracy
Max. chip removal
on 080M46 steel
Capto
KM tooling
D.O.C./mm
Facing
C5
C6
KM50
KM63 KM80
D.O.C./mm
Boring
ZX200-TC
•
•
M/min
Rapid traverse
ZX300-TC
•
•
•
Ra
Roughness
TC-RC
EndZX300
Mount ‘KM’
ZX420CAPTO
TC-RCCentral Mount
ZX500 TC-RC
300
300
75
ø 300
472
ø 410
500
1 to 1
0,4
800
376Mount
Side
Cylindrical
0,003 Shank
0–0,025
H7
available
420
305
102
ø 408
472
ø 410
350
1 to 1
0,4
800
400 CAPTO Side Mount
0,003
0–0,025
H7
available
508
400
102
ø 408
472
ø 410
300
1 to 1
0,4
800
410
0,003
0–0,025
H7
ZX420-TC
•
•
ZX500-TC
• adapter plate. •
* All weights without spindle
ZX700-TC
•
•
ZX900-TC
•
•
Cylindrical
4
32 mm
•4
0,4
1,6
•
•
•
•
Cylindrical
40 mm
•
Cylindrical
4 mm
50
4•
0,4
•
1,6
•
•
•
•
Cylindrical
60 mm
•
•
•
•
•
Square
6 25 mm
6
0,4
1,6
•
505,5
ø 410
250
1 to 1
0,4
1000
422
0,003
0–0,025
H7
6
6
0,5
1,6
•
All Contouring
Heads with feature through coolant facility.
•
•
Special adaptors not stated above can be supplied upon request.
Examples of internal configurations machined using ZX - Contouring Heads
Part geometries shown below are commonly found
in parts such as oil valves and blowout preventers, gearTM
contouring
head system.and power generation components, large
Examplespump
of internal
configurations
machined engine
using ZX
boxes,
housings,
compressors,
housings,
aerospace
castings,
and
heavy
components.
Part geometries
shown
below equipment
are commonly found
in parts such as oil valves and blowout preventers, gearboxes, pump housings,
compressors, engine housings, aerospace and power generation components, large castings, and heavy equipment components.
CAM LOCK OR HYDRAULIC LOCK DEVICE FOR
MANUAL OR AUTOMATIC
CLAMPING OF ZX-TOOLS
HYDRAULIC PULL STUDS
B
MACHINE TOOL REQUIREMENTS
The ROTARY COUPLING ZX-SYSTEM is designed to suit horizontal boring
mills featuring a square RAM >Z< with a programmable boring spindle >W<
A
Diameter control: CNC-controlled axial spindle movement >W< is
converted within the ZX-Head into radial tool slide
movement >C<.
ZX-ROTARY COUPLING AND
SPINDLE ADAPTER PLATE
STANDARD ZX-CONTOURING HEADS
AND MBT TOOLS TO BE CLAMPED
AUTOMATIC OR MANUAL
TO ROTARY COUPLING
• Perform accurate lathe-type operations
on horizontal boring mills
• Maximum application flexibility
ZX700
TC-RC
– machine
diameters, faces, tapers,
radii, and profiles
available
•700
High material removal rates
•500
High quality for long working life
•127
Extremely rigid and durable design
•398
Backlash-free operation
FULL MECHANICAL ACTUATION
NO NEED OF ADDITIONAL ELECTRONIC INTERFACE,
EXPENSIVE SOFT- OR HARDWARE
TO MOVE THE TOOL SLIDE OF THE ZX-CONTOURING HEAD OR MBT TOOL.
ZX ROTARY COUPLING
FOR AUTOMATIC PICK UP AND CLAMP TO MACHINE SPINDLE
Cogsdill your first choice in
manufacturing
SPINDLE solutions.
Benefits that will increase your pr
TECHNICAL DATA
Central Mount ‘KM’
ZX-700 TC RC
CAM LOCK SYSTEM
Axial location: Movement of the machine’s column, table, or RAM
parallel to the spindle, controls the axial location of
the cutting edge.
Head rotation: Rotation and torque of the head is provided by the
machine spindle.
Programming: Big varieties of accurate lathe type operations can be
performed by using the combination of >Z< and >W< like inside- and outside diameters, -faces, -tapers,
-radii, -threads and many other different profiles.
C
CAM LOCK SYSTEM
TECHNICAL DATA
‘A’
‘B’
‘C’
Maximum speed
Weight*
mm
mm
mm
RPM
Kg
* All weights without spindle adapter plate.
ROTARY COUPLING
WITH CAM-LOCK
ROTARY COUPLING FOR AUTO
ZX-EQUIPMENT CHANGE
ø 410
407
ø 410
800
368
ø 410
407
ø 410
800
368
MADE TO SUIT MACHINE
ZX-700 TC RC
Various adaptors can be fitted to the cross slide KM, Capto, Square-, or Cylindrical shank top tools.
Automatic top tool change slide adaptors integrated to the slide to obtain total automation.
ZX-420 TC RC
ZX-500 TC RC
Z
COGSDIL
SPINDLE
ADAPTOR PLATE
NEW GENERATION OF ZX-EQUIPMENT
FOR AUTOMATIC PICK UP AND TOOL CHANGE
NEW ZX-EQUIPMENT FOR AUTOMATIC PICK UP
Benefits that will increase your productivity:
• Perform accurate lathe-type operations on horizontal boring ram
type milling machines
ZX-CONTOURING HEADS
WITH INTEGRATED ROTARY
COUPLING ADAPTER
• Maximum application flexibility – machine diameters, faces,
tapers, radii, and profiles on O.D.s and I.D.s
• High material removal rates
• High quality for long working life
• Extremely rigid and durable design
• Backlash-free operation
Utilise the machine´s CNC controlled boring spindle
for mechanical slide actuation
• No need of additional electronics, electric plug
interfaces or expensive special equipment
• Easy installation to existing ram type machines with CNC controll
• Automatic loading from tool stacker
or pick up station
FOR ADDITIONAL INFORMATION
Cogsdill-Nuneaton Ltd.
Tenlons Road
Nuneaton, England CVIO 7HR
Tel. +44(0)2476383792
Fax +44(0)2476344433
Email [email protected]
Web www.zx-tools.com
ROTARY COUPLING ADAPTER
FOR AUTOMATIC PICK UP
AND ZX-TOOL CHANGE
Cogsdill Tool Products, INC.
P.O. Box 7007
Camden, SC USA 29021-7007
Ph. (803) 438-4000
Fax (803) 438-5263
Email [email protected]
Web www.cogsdill.com
Cogsdill Austria
Tel. +43(0)69913003009
Email [email protected]
Web www.cogsdill.at
EXTREMELY RIGID DESIGN FOR HIGH MATERIAL REMOVAL RATES · EASY INSTALLATION AND PROGRAMMING
MECHANICAL AND BACKLASH FREE TOOL SLIDE ACTUATION · NO NEED OF ADDITIONAL EXPENSIVE ELECTRONIC EQUIPMENT
ACCURATE ROUGHING AND FINISHING OPERATIONS