Forskningssamarbeid gir resultater og nye muligheter – noen prosjekteksempler Anne Marie Fatnes Dato : 29. april 2015 Seminar om energieffektivisering i industrien – i samarbeid mellom NFR og Tel-Tek Effektive produksjonsprosesser for en klimavennlig framtid Pulverteknologi Transport Lagring Bearbeiding Separering Karakterisering Energi CCS* CO2 fangst kombinert med bioenergi Biogass Forbrenning og miljø Modellering og strømning Energieffektive prosesser Kostnadsoptimal energiutnyttelse Post-combustion fangsteknologi CO2 transport og infrastruktur Degradering av aminer Tidligfase kostnadsestimering Løsninger for kraftproduserende og kraftkrevende industri CO2-lab 2 * Carbon capture and storage Smart Produksjon Multivariat - analyse/diagnostikk - modellering - simulering - optimalisering Forståelse/hypoteser Verifikasjon Implementering 30.04.2015 Energy and CO2 – Main areas of R&D • • • • • • • • New post combustion CO2 capture technology CO2 capture in process industry Process simulations Degradation of amines Environmental effects of amine waste/emissions Early phase cost estimation Biogas and bioenergy CO2 safety • We build on proximity to and experience from large process industry • We share competence and laboratories with TUC • We cooperate closely with our customers ©Tel –Tek 30.04.2015 3 30.04.2015 POSTEC’s Core R&D areas Pneumatic Transport - energy optimization, pipe erosion, product degradation Silo Design - efficient and reliable flow and complete silo emptying Handling and Processing - fluidization, homogenization and mixing, milling Characterization - particle size, particle size distribution, density, specific surface area, flow properties, cohesiveness 4 30.04.2015 Multivariate Data Analysis - MVDA Process Analytical Technology- PAT Many «processes», both technical and social, depend on several known, and unknown, variables and have complex interactions between them. Multivariable methods are a collection of statistical techniques which pursuit knowledge of a process by analyzing several (more than one) variable simultaneously. Tel-Tek offers expertise in several different methods for statistical analysis of multivariable problems like Cluster analysis, Factor analysis, Regression analysis, Principal component analysis, Discriminant analysis, Neural networks and response surface optimization of several correlate responses. All these methods are used to identify and model structures in observed data. Typical application areas can be: • Pattern recognition in large data sets • Multivariate Data analysis • Process Analysis, Monitoring and Optimization • Soft sensors 5 30.04.2015 VRI Telemark: Kompetansemegling Prosjektleder: Telemark Fylkeskommune Mål: Økt aktivitet innen innovasjon i bedriftene i Telemark «Kompetansemegling» med fokus på FoUprosjekter «Innovasjonsstrategier» med fokus på innovasjon i relasjon til forretningsplan «Personmobilitet» med fokus på mobilitet mellom høgskolen og bedrifter 8 30.04.2015 9 30.04.2015 Further work H2020-EE-2015-1-PPP i-TEG søknad sendt Feb 2015 Participant No * 1 (Coordinator) 2 3 4 5 Participant organisation name Stiftelsen Tel-Tek (Short name: Tel-Tek) Fundación Tecnalia Research & Innovation (Tecnalia) (Short name: TEC) NIS j.s.c Novi Sad (Petroleum Industry of Serbia), (Short name: NIS) HyGear Technology & Services (Short name: HYG) Country Norway Spain Serbia The Netherlands Instituto de Soldadura e Qualidade (ISQ) (Short Portugal name: ISQ) Waste Heat Recovery using Thermoelectric Generators and Off-Grid Electric Power System in Industrial Plant Prosjekt i samarbeid med Eramet, Elkem og HBV – søknad sent Oslofjordfondet 15.april 2015 10 30.04.2015 EU Interreg • Handling of CCS in Skagerrak/Kattegat Region IVA - 20092012, coordinator www.ccs-skagerrakkattegat.eu/ • Sustainable use of the energy carriers in the Skagerrak/Kattegat Region IVA – 2013-2014, coordinator. www.kask-energy.eu • Low Carbon Regions in the North Sea (LOWCAP) IVB – 20112013 – partner. http://www.lowcap.eu/ Sustainable use of energy carriers in the KASK region Work Package Description and Targets • WP 1: Map energy use in the region and establish a Reference Energy System (RES) • WP 2: Give examples regarding energy efficiency improvement in key Industries Describe energy optimisation potential in existing buildings Identify challenges related to integration of wind/renewable energy • • • • WP 3: Scenarios 2020, 2030 and 2050 Possible development paths and collaboration in the KASK region • WP 4: Proposals/Communication and Final Reporting 12 30.04.2015 10 District heat Conversion Biomass Electricity Primary energy source Energy carrier/ Distribution Petroleum prod. ENERGY SYSTEM Telemark (GWh, 2009) End user 9 1400 Hydro power 11 950 Hydro power plant 70 450 Households 1 939 10 1 900 35 Biomass processing Biomass 570 100 Service activities 1 046 500 37 Waste 300 Gas Imported 60 40 80 3300 District heat plant 58 Industry 4 764 540 4 2 50 Gas processing 4 Coal and coke Imported 540 1900 Petroleum prod. Imported Transportation 1900 Export estimated 5 824 2 550 -14 % -8% 21 Sum produced & imported 16 028 Primary sector 56 Waste heat from industry 13 Sum losses 499 Sum energy consumed 9 705 30.04.2015 WP2 – Energieffektivisering i utvalgte industribedrifter – Status og potensial Bedrifter • Eramet • Norcem • Ineos Polyolefins • Preem • Stenungssund kjemi Fokus i arbeidet: • Energianalyse / oversikt • Utnytte potensiale i og mellom bedrifter for å dra nytte av potensiale for varmeveksling og utnyttelse av overskuddsvarme • Potensiale for energieffektivisering på kort, mellomlang og lang sikt Energy optimization in buildings Bottom-up building stock model Ref Erika Mata et al, Chalmers #units Representative units Sample building Characteristics derived from actual buildings, using data obtained from measurements Archetype building (Norway) A statistical composite of the features found within a category of buildings in the stock, i.e. a theoretical description Modelling Technical, techno-economical and market potentials for reductions in final energy consumption (FEC, in TWh/yr) 16 30.04.2015 Wind Modelling for the KASK region Theoretically available land surface 17 30.04.2015 Modelling of electricity supply 18 30.04.2015 Cross regional conclusions • Implement CCS, including transport and storage solutions, for reducing CO2 emissions • Utilization of biomass for bioenergy and 2nd generation biofuels ( particularly for the transport sector) • Continue technology development cooperation • Utilisation of expected surplus electrical energy in the region 19 30.04.2015 Web: www.kask-energy.eu 20 30.04.2015 CO2 handling in the Skagerrak/Kattegatregion - Industrial CO2 emissions Total emissions from large point sources: Approx 13 mill tonnes CO2/year Industy Industrien i Grenland: Grenland: 2,2 2,2mill millt.t. Refinery Raffineri Lysekil: Lysekil: 1,9 1,9mill millt t Ca 100 km Power plant and Cement plant og Kraftverk Ålborg: sementfabrikk 5,4 mill t i Ålborg: Petrochemical plants Stenungsund: 0,6 mill t Borealis i Stenungsund: Refineries 0,6 mill +t power plants + waste incineration To raffineri + kraftverk Gøteborg: og avfallsforbrennings2,2 mill t anlegg i Gøteborg: 2,2 mill t 5,4 mill t 21 30.04.2015 Some industrial applications... Oil industry- handling of weighting material & oil well cement Bulk handling system in “Snorre A” oil platform Few industrial applications... Fish feeding industry- loading/unloading, conveying at farmers’ end Bulk ship “Eidsvaag Pioner” Anti-Segregation Tubes- Hydro Al Air-Current Segregation Improvements • Less dusting • More uniform PSD • Less variations in quality of alumina • More stable production • Improved yields Årdal, Norway Brazil 24 30.04.2015 Power technology in oil drilling “Improving Efficiency of Offshore Drill Cuttings Handling Process” PETROMAKS 2 Oil drilling & Drill cuttings 30.04.2015 Intensified by Design ® platform for the intensification of processes involving solids handling • 3 årig EU prosjekt ledet av IRIS fra Spania, men ca 20 deltakende land • Total budsjett 100 Mill • Tel-Tek 3-4mill 27 30.04.2015 Tel-Teks erfaringer • Samarbeid med industrien gjennom nettverk gir resultater • Forskning gir energieffektive løsninger • Gode prosjekter og samarbeidsrelasjoner gir nye muligheter • Nettverk er viktig for å lykkes Samarbeid Forskning + Industri = 28 30.04.2015
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