Forskningssamarbeid gir
resultater og nye muligheter –
noen prosjekteksempler
Anne Marie Fatnes
Dato : 29. april 2015
Seminar om energieffektivisering i industrien –
i samarbeid mellom NFR og Tel-Tek
Effektive produksjonsprosesser for en
klimavennlig framtid
Pulverteknologi
Transport
Lagring
Bearbeiding
Separering
Karakterisering
Energi
CCS*
CO2 fangst
kombinert med
bioenergi
Biogass
Forbrenning og
miljø
Modellering og
strømning
Energieffektive
prosesser
Kostnadsoptimal
energiutnyttelse
Post-combustion
fangsteknologi
CO2 transport og
infrastruktur
Degradering av
aminer
Tidligfase
kostnadsestimering
Løsninger for
kraftproduserende
og kraftkrevende
industri
CO2-lab
2
* Carbon capture and storage
Smart Produksjon
Multivariat
- analyse/diagnostikk
- modellering
- simulering
- optimalisering
Forståelse/hypoteser
Verifikasjon
Implementering
30.04.2015
Energy and CO2 – Main areas of R&D
•
•
•
•
•
•
•
•
New post combustion CO2 capture technology
CO2 capture in process industry
Process simulations
Degradation of amines
Environmental effects of amine waste/emissions
Early phase cost estimation
Biogas and bioenergy
CO2 safety
• We build on proximity to and
experience from large process
industry
• We share competence and
laboratories with TUC
• We cooperate closely with our
customers
©Tel –Tek 30.04.2015
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POSTEC’s Core R&D areas
Pneumatic Transport
- energy optimization, pipe erosion, product degradation
Silo Design
- efficient and reliable flow and complete silo emptying
Handling and Processing
- fluidization, homogenization and mixing, milling
Characterization
- particle size, particle size distribution, density, specific
surface area, flow properties, cohesiveness
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Multivariate Data Analysis - MVDA
Process Analytical Technology- PAT
Many «processes», both technical and social, depend on several known, and unknown,
variables and have complex interactions between them.
Multivariable methods are a collection of statistical techniques which pursuit knowledge
of a process by analyzing several (more than one) variable simultaneously.
Tel-Tek offers expertise in several different methods for statistical analysis of
multivariable problems like Cluster analysis, Factor analysis, Regression analysis,
Principal component analysis, Discriminant analysis, Neural networks and response
surface optimization of several correlate responses.
All these methods are used to identify and model structures in observed data.
Typical application areas can be:
• Pattern recognition in large data sets
• Multivariate Data analysis
• Process Analysis, Monitoring and Optimization
• Soft sensors
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VRI Telemark: Kompetansemegling
Prosjektleder: Telemark Fylkeskommune
Mål: Økt aktivitet innen innovasjon i
bedriftene i Telemark
«Kompetansemegling» med fokus på FoUprosjekter
«Innovasjonsstrategier» med fokus på
innovasjon i relasjon til forretningsplan
«Personmobilitet» med fokus på mobilitet mellom
høgskolen og bedrifter
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Further work
H2020-EE-2015-1-PPP
i-TEG søknad sendt Feb 2015
Participant No *
1 (Coordinator)
2
3
4
5
Participant organisation name
Stiftelsen Tel-Tek (Short name: Tel-Tek)
Fundación Tecnalia Research & Innovation
(Tecnalia) (Short name: TEC)
NIS j.s.c Novi Sad (Petroleum Industry of Serbia),
(Short name: NIS)
HyGear Technology & Services (Short name: HYG)
Country
Norway
Spain
Serbia
The Netherlands
Instituto de Soldadura e Qualidade (ISQ) (Short Portugal
name: ISQ)
Waste Heat Recovery using Thermoelectric Generators and
Off-Grid Electric Power System in Industrial Plant
Prosjekt i samarbeid med Eramet, Elkem og HBV – søknad sent
Oslofjordfondet 15.april 2015
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EU Interreg
• Handling of CCS in Skagerrak/Kattegat Region IVA - 20092012, coordinator
www.ccs-skagerrakkattegat.eu/
• Sustainable use of the energy carriers in the
Skagerrak/Kattegat Region IVA – 2013-2014, coordinator.
www.kask-energy.eu
• Low Carbon Regions in the North Sea (LOWCAP) IVB – 20112013 – partner. http://www.lowcap.eu/
Sustainable use of
energy carriers in the KASK region
Work Package Description and Targets
•
WP 1: Map energy use in the region and
establish a Reference Energy System (RES)
•
WP 2: Give examples regarding energy
efficiency improvement in key Industries
Describe energy optimisation potential in
existing buildings
Identify challenges related to integration of
wind/renewable energy
•
•
•
•
WP 3: Scenarios 2020, 2030 and 2050
Possible development paths and
collaboration in the KASK region
•
WP 4: Proposals/Communication and Final
Reporting
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10
District heat
Conversion
Biomass
Electricity
Primary
energy
source
Energy carrier/
Distribution
Petroleum prod.
ENERGY SYSTEM Telemark
(GWh, 2009)
End user
9
1400
Hydro power
11 950
Hydro power
plant
70
450
Households
1 939
10
1
900
35
Biomass
processing
Biomass
570
100
Service
activities
1 046
500
37
Waste
300
Gas
Imported
60
40
80
3300
District heat
plant
58
Industry
4 764
540
4
2
50
Gas
processing
4
Coal and coke
Imported
540
1900
Petroleum prod.
Imported
Transportation
1900
Export
estimated
5 824
2 550
-14 %
-8%
21
Sum produced &
imported
16 028
Primary
sector
56
Waste heat
from industry
13
Sum losses
499
Sum energy
consumed
9 705
30.04.2015
WP2 – Energieffektivisering i utvalgte
industribedrifter – Status og potensial
Bedrifter
• Eramet
• Norcem
• Ineos Polyolefins
• Preem
• Stenungssund kjemi
Fokus i arbeidet:
• Energianalyse / oversikt
• Utnytte potensiale i og mellom bedrifter for å dra nytte
av potensiale for varmeveksling og utnyttelse av
overskuddsvarme
• Potensiale for energieffektivisering på kort, mellomlang
og lang sikt
Energy optimization in buildings
Bottom-up building stock model
Ref Erika Mata et al, Chalmers
#units
Representative units
Sample building
Characteristics derived from actual buildings, using data obtained
from measurements
Archetype building (Norway)
A statistical composite of the features found within a category of
buildings in the stock, i.e. a theoretical description
Modelling
Technical, techno-economical and market
potentials for reductions in final energy
consumption (FEC, in TWh/yr)
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Wind Modelling for the KASK region
Theoretically available land surface
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Modelling of electricity supply
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Cross regional conclusions
• Implement CCS, including transport and
storage solutions, for reducing CO2
emissions
• Utilization of biomass for bioenergy and
2nd generation biofuels ( particularly for
the transport sector)
• Continue technology development
cooperation
• Utilisation of expected surplus
electrical energy in the region
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Web: www.kask-energy.eu
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CO2 handling in the Skagerrak/Kattegatregion - Industrial CO2 emissions
Total emissions from large point sources: Approx 13 mill tonnes CO2/year
Industy
Industrien i
Grenland:
Grenland:
2,2
2,2mill
millt.t.
Refinery
Raffineri
Lysekil:
Lysekil:
1,9
1,9mill
millt t
Ca 100 km
Power plant and
Cement
plant og
Kraftverk
Ålborg:
sementfabrikk
5,4 mill
t
i Ålborg:
Petrochemical plants
Stenungsund:
0,6 mill t
Borealis i Stenungsund:
Refineries
0,6 mill +t power plants
+ waste incineration
To raffineri + kraftverk
Gøteborg:
og avfallsforbrennings2,2 mill t
anlegg i Gøteborg:
2,2 mill t
5,4 mill t
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Some industrial applications...
Oil industry- handling of weighting material & oil well cement
Bulk handling system in “Snorre A” oil platform
Few industrial applications...
Fish feeding industry- loading/unloading, conveying at
farmers’ end
Bulk ship “Eidsvaag Pioner”
Anti-Segregation Tubes- Hydro Al
Air-Current
Segregation
Improvements
• Less dusting
• More uniform PSD
• Less variations in quality of alumina
• More stable production
• Improved yields
Årdal, Norway
Brazil
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Power technology in oil drilling
“Improving Efficiency of Offshore Drill Cuttings Handling
Process”
PETROMAKS 2
Oil drilling & Drill cuttings
30.04.2015
Intensified by Design ® platform for the intensification of
processes involving solids handling
• 3 årig EU prosjekt ledet av IRIS fra Spania, men ca 20
deltakende land
• Total budsjett 100 Mill
• Tel-Tek 3-4mill
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Tel-Teks erfaringer
• Samarbeid med industrien gjennom
nettverk gir resultater
• Forskning gir energieffektive løsninger
• Gode prosjekter og samarbeidsrelasjoner
gir nye muligheter
• Nettverk er viktig for å lykkes
Samarbeid Forskning + Industri =
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