OWNER’S MANUAL Table of Contents Sections Welcome to the Mopar Police Equipment Owner’s Manual. This manual will guide you through the features and uses of the various systems and components installed on your car. Your vehicle may not be equipped with any or all of the components listed. Wire Harness & Power Distribution Center..................................................................1 Trunk Tray...................................................................................................................2 The Base Prep Package (Sales Code, AYE) provides the necessary electrical system and equipment to upfit most police/emergency response sedans with emergency warning, communications, and evidence-gathering equipment. That eliminates the need for major vehicle disassembly and combines OEM-level wiring pre-configured for Radio, Computer, Modem, Radar, Ticket Printer, Emergency Lighting, and Siren Systems. In addition to the Wiring Harness, the Power Distribution Center provides fusing and relays to accommodate LED lighting products, various vehicle functions, and battery and ignition power. Additionally, the Base Prep Package offers other convenience items to aid equipment installation by providing a grounding Buss Bar (Trunk Tray) and Ground Stud (Console) that create equipment grounding that is convenient to equipment being installed and ties to the vehicle-grounding system without disassembly. The Trunk Tray provides a stable platform to mount sensitive electrical equipment and an easy way to organize a department’s equipment in a protected environment. A Trunk Fan that draws heated or cooled air from the vehicle cabin into the trunk helps to stabilize the temperature in the trunk area so that equipment may operate in a consistent environment. The Siren Speaker is pre-mounted in the grille area of the vehicle with its leads running to the trunk for connection to a siren amplifier. Trunk Fan...................................................................................................................3 Siren Speaker.............................................................................................................4 Lightheads..................................................................................................................5 Light & Siren Control...................................................................................................6 Push Bumper..............................................................................................................7 Console......................................................................................................................8 Customer Service/Warranty........................................................................................9 There are many other emergency equipment options that are available through your selling dealer for the Dodge Charger Pursuit. These include Perimeter Lighting, Lighting & Siren Controls, Push Bumper, and Console. These items will be discussed in their respective sections throughout this manual. Prior to beginning work installing emergency equipment onto the vehicle, take time to get familiar with the layout of the vehicle and the components already installed. Examining the grille harness and the main body harness will answer many questions with a simple look-over. You will find that all circuits are labeled approximately every 12 inches for easy identification at any location within the vehicle. The lighting locations are terminated with a white 4-pin connector that will provide power, ground, and synchronize wiring to each Lighthead location on vehicle. The mating connectors are located in the glove box for installation onto customer-provided lights. Please refer to the lighting section for the appropriate pin locations in connectors. 1 2 Section 1 Section 1 Wire Harness & Power Distribution Center Fig. 1.0 The Dodge Charger Pursuit Base Prep Package Wire Harness provides both battery and ignition power sources, along with lighting circuits and grounding points for all added circuits and equipment throughout the vehicle and an interface with the Vehicle Systems Interface Module (VSIM) for customer use. Power B+/Ign/Timed Location Amperage Length Siren Ign Trunk 20 4 ft Rear Radio Ign Ign Trunk 5 4 ft Computer B+/Timed Trunk 15 17 ft Each wire is individually labeled its entire length to its function. The Power Distribution Center is labeled with cavity number, function, and amperage rating. All power wires are blunt-cut for customer usage. Wires can have terminals added and then inserted into equipment connectors or equipment connectors can have pigtails that butt-splice with the wire harness. Aux Ign Ign Trunk 5 4 ft Frt Radio Ign Ign Console 5 4 ft Camera B+/Timed Trunk 10 17 ft Modem B+/Timed Trunk 10 17 ft Printer B+/Timed Console 5 4 ft Visor B+ Trunk 15 17 ft Traffic Adv B+ Trunk 15 4 ft Radar B+ Console 10 4 ft Lightbar B+ Trunk 30 4 ft Fan Ign Trunk 5 4 ft Siren 1a B+ Trunk 20 4 ft Siren 1b B+ Trunk 20 4 ft Siren 2a B+ Trunk 20 17 ft Siren 2b B+ Trunk 20 17 ft Two-Way Radio B+ Trunk 20 4 ft Two-Way Radio B+ Console 20 4 ft Timer Ign Trunk 5 4 ft The Base Prep Package (AYE) Electrical System can be broken down into five elements: 1. Power 2. Lighting 3. Vehicle Systems 4. Grounding 5. Distribution Power circuits/wires are provided for emergency equipment usually integrated into an emergency response vehicle. There are 20 power circuits, configured to the right. The chart (Fig 1.0) on the opposite page shows the type of circuit B+ Battery, Ign-Ignition Switched, or Timed that can be switched off with a customer-installed timer device, blunt-cut end location, rated amperage, and length of wire available for routing to customer equipment. Appendix A contains Wire Colors, Fuse Cavity Number, and Fuse Amp Rating. Simple butt-splices are all that are necessary to make connection with component connectors. Following the best practices described in the 2006/2010 and 2011/2012 Dodge Charger Upfitters Guide, making wire connections according to these guidelines will ensure trouble-free operation of your installed equipment. Those circuits that are 17 ft. in length are available to provide for either trunk or console mounting of equipment. If mounting equipment in trunk, simply cut to the proper length based on mounting position. If using console-mounted equipment, reroute necessary wiring to console by following the wire harness path along passenger side of vehicle beneath floor trims. This will ensure that the wires are placed in a secure area within the vehicle, keeping them from becoming worn. See Appendix A for Wire Harness Routing. To remove rear seat, floor trims, and trim panels, please consult the Dodge Charger vehicle repair manual for instructions. 3 4 Section 1 Section 1 Lighting The wire harness populates the vehicle with seven (7) perimeter Lighthead locations. These are: 1. Front Corners 2. Behind the Grille 3. Outside Mirrors 4. Visor Area (rearview mirror) 5. B-Pillar 6. Rear Deck 7. Rear Corners Each Lighthead location is terminated with a four-pin connector that allows for power, ground, synchronize, and pattern-selection wires to be connected through each connector. The power/trigger wires for each pair of lights are for connection to a customer-supplied switch, and are fused in the power distribution center for amperage appropriate to LED lighting. See Appendix A for approximate locations of connectors within the vehicle. Mating connectors are shipped with the vehicle and are stored in the glove box. Please refer to the Lighthead section for proper pin-out diagrams. Due to the need to remove the front and/or rear fascias for connector access, Pattern Select wires are pre-run in the harness and will allow pattern change without removing the fascias. For all other locations, the installer should populate the connector and provide a wire to a location that best suits their installation for pattern select. It is strongly recommended that the flash patterns are set prior to light installation. All Lighthead pairs, except B-Pillar Lights, are pre-wired for the synchronize feature available on most Lightheads. This wire connects the synchronize wires of the pair of Lightheads so that alternating, phasing, and other features of the Lightheads may be utilized. Please consult your lighting manufacturer’s installation and operating instructions for setting these features. The five (5) Lightbar trigger wires will allow for basic Lightbar setup including Front of Bar, Rear of Bar, Left Alley, Right Alley, and Takedown light function. These are located at the C-Pillar, wires for connection to the function wires running to a Lightbar and trigger wires available at the Trunk Tray for connection to the customer-supplied switches. If your Lightbar is equipped with a Traffic Directional feature, you can utilize the Traffic Directional wiring to operate the feature in a Lightbar and connect to the customer-supplied switches. In both cases of the Lightbar and the Traffic Directional bar/stick power and ground are provided at the passenger side C-Pillar for connection to the customer-supplied item. Vehicle Systems There are circuits provided to the trunk tray that interface with the Vehicle Systems Interface Module (VSIM). These include; • Horn Sense and Horn Mute for utilizing the horn ring to switch siren tones in a hands-free mode if your siren system offers that function. • Driver’s Door Ajar, which can control lighting functions based on door opening if your siren system has additional inputs. • Headlight Sense can be used as an input to the lighting system to control headlamp flash in states that do not allow flashing the high-beam lights when the headlights are in use, and/or as a backlight trigger for your switching system. • The headlamp and tail lamps flash wires are also run to the trunk for connection to a customer-supplied light control system. All other functions from the VSIM are pigtailed for connection to other systems that may be installed. Each wire is labeled and approximately 6” long. Please refer to the Upfitters guides for wire location and function along with best practices for making wire connections. In addition to the above perimeter light locations, Traffic Directional Bar and Lightbar connections are available at the passenger’s side C-Pillar. The traffic directional system is set up for a two (2) wire system providing control wires for left, right, and center-out functions. Additionally, a warning flash trigger wire is also provided. The trigger wires for these functions are available at the Trunk Tray for connection to customer-supplied switches. If your Traffic Directional Light stick/bar is equipped with end-flashers, utilizing the Deck Lights connection will allow separate operation of those elements with your light stick/bar. Power Distribution The Power Distribution Center (PDC) located on passenger side of the trunk contains fusing and relays to control all circuits added to the vehicle. The system internally matrixes circuits to isolate and consolidate the circuits into a small footprint power distribution center. The total input amperage to the PDC is 200 amps. These main fuses (fig 2.0, on page 8) are located in the spare tire well area, adjacent to the battery. Each fuse is 100 amps. 5 6 Section 1 Section 2 Trunk Tray The power distribution center has a timer circuit feature, allowing customer installation of a circuit timing device to control the four circuits labeled Computer, Camera, Modem, and Printer. By removing the jumper wire between the stud terminals #6 & #7 and routing a wire between both poles of the timer and stud terminals #6 & #7, the circuits will be placed onto the timer control. These circuits are 12-volt B+ in standard configuration. The Trunk Tray provides a stable, easily accessible platform from which electrical equipment can be installed. It provides a 37.5-inch by 19-inch mounting surface for electrical and communications gear. Locking slides provide the movement, allowing easier access to equipment mounted to the tray. The maximum weight capacity of equipment on the tray is 60 lbs. (27.27 kg.). Fig. 2.0. Power distribution fuses located in the spare tire area, adjacent to the battery The Horn Ring Transfer Circuit Relay is located in PDC and allows for connection to a siren system for siren systems that utilize the horn ring as a switch for tone change in a hands-free mode. All lighting circuits pass through the PDC with fuses. This allows connection to customer-supplied switches while providing overload circuit protection. Fuse ratings should not be increased in an individual circuit, as the wire gauge may become insufficient to carry the additional load. To remove the tray locks, undo two 7/16” hex bolts with collar and cable tether Ground studs require a ¼” eyelet electrical connector To secure the tray locks, slide the tray all the way in, toward the front of the vehicle, and secure the two 7/16” hex bolts to the side brackets. Torque bolts at 12 N-m or 8 lbs-ft. Tray must be locked before vehicle is put in motion. The Trunk Tray is equipped with a grounding Buss Bar along the forward flange. This Buss Bar is to provide grounding for Trunk Tray-mounted equipment and is capable of handling 150 amps of grounding. The ground cable runs from the tray to a chassis ground by the battery. The Trunk Tray is adjustable and allows for various equipment heights and needs. Adjustment Remove the two nuts and bolts from each side along the slide by sliding the tray to the extended position and using 7/16” wrenches. Position tray to desired height and reinstall the bolts with the nylock nuts to the interior and tighten to 12 nm. Nylock nuts to reposition tray height Replacing the Trunk Tray. For replacement, order Mopar® trunk tray kit. Part number 82213002AB and follow the instructions provided with the kit. 7 8 Section 3 Section 5 Trunk Fan Lightheads The Trunk Fan is an ignition-controlled device that is mounted in the rear window package shelf area. Its purpose is to draw heated or cooled air from the cabin of the vehicle into the trunk compartment, causing the temperature to rise or fall. This creates a temperature-stable environment for electronic gear. Never stare directly at any LED modules. They are VERY bright and may damage your eyesight. Depending on your vehicle’s order options, it may have up to 7 Lighthead locations populated. Also, depending on ordered options, it may have a rooftop-mounted Lightbar. All Lightheads are triggered through customer-supplied B+ switching. All trigger wires are located in the main bundle on the tray. All Lightheads excluding front corner and grilles are grounded at a single chassis stud located next to the battery closest to the negative terminal (Fig. 3). Front corner and grille LEDs are grounded through a single wire located on the passenger side wheel fender (Fig. 4.0). Section 4 Fig 3. Ground for all lightheads at a chassis stud next to the negative battery terminal. Excludes front corner and grill lights Siren Speaker The Siren Speaker is mounted behind the grille of the vehicle. It is a 100-watt, 123-db output siren speaker that is Class A-rated with the appropriate siren systems. Connection to a siren system requires that the wires run to the Trunk Tray black/tan and black/white be connected to the siren system. Follow wirererouting procedure for console-mounted equipment, if necessary. Fig. 4. The front corner and grille LEDs are grounded through a single wire located on the passenger-side wheel fender The Lightheads use the Whelen proprietary “Sync” function in which the timing of the flash pattern is precisely controlled. Only pairs of Lightheads are Synced (e.g., driver’s side and passenger-side grille lights are synced with each other only). The B-Pillar (LNZ), Full Width Deck Light (LN3), and rooftopmounted Lightbars (LN4 & LN5) are not synchronized. The two LED modules inside the Visor Light (XGV) module are synced with each other. The 7 locations are described in detail here: Rear fascia: Installed on the corners of the rear bumper and provide Red/Red lighting. Trigger wire: Red with blue trace labeled “Tail LED +.” This circuit is fused through the DVEC using F16 at 5A. In order to change the flash pattern of either LED module, two flash pattern wires are located just behind the trunk carpet on the driver’s side just below the tail light. Remove the cargo tie-down hook, remove the plastic screw type retainer, remove both “D” rings and remove the trunk trim. Gently pull the carpet corner back to reveal two white wires that are blunt-cut and sealed with heat shrink. 9 10 Section 5 Section 5 Full Width Rear Deck Light: A parcel shelf-mounted full-width light assembly. It contains 6 amber LEDS in the center, a red LED on the driver’s side, and a blue LED on the passenger side. The 6 amber lights can be used as a traffic advisor or cautionary lighting. The functionality is as follows: The main power for the entire light assembly is provided by the DVEC using F30 at 15A. Four additional wires provide triggering of each feature: White with black trace labeled “T/A Left” fused through the DVEC using F18 at 2A. Triggering this wire will cause the 6 amber LEDs to sequence on solid starting with the right-most light and working its way left; then all the LEDs will go off and the pattern will repeat. Access the flash pattern wires Please follow the instructions at the end of this section to set the desired flash pattern. You will have to determine which wire corresponds to which LED by changing the pattern as the wires are not labeled. When finished, reverse the removal procedure above to re-assemble the trunk. Deck Lights: These Lightheads are mounted on either side of the parcel shelf with red on the driver’s side and blue on the passenger side. Trigger wire: red with gray trace labeled “Deck LED +.” This circuit is fused through the DVEC using F8 at 5A. In order to change the flash pattern, the rear seat must be removed (please follow Chrysler’s procedure), then remove the “C” pillars trim pieces on the side which the light that you wish to change is located. Behind the pillar there is a black wire plugged into the main body harness. The wiring on the body harness is labeled “Deck LED.” There is a white wire populated in cavity four of the connector on the grey wire. Cut this wire and use it to set the flash pattern. Please follow the instructions outlined at the end of this section to do so. Please note that the individual lights in each housing cannot be set separately. LN2 Rear Deck Lights LN3 Full Width Rear Deck Light 11 Orange wire labeled “T/A Right” fused through the DVEC using F19 at 2A. Triggering this wire will cause the 6 amber LEDs to sequence on solid starting with the left-most light and working its way right; then all the LEDs will go off and the pattern will repeat. Triggering both the “T/A Right” and “T/A Left” wires will trigger the “Center Out” mode in which the two center light modules will come on, then the next two adjacent will turn on, and finally the last two adjacent lights will come on. All amber lights will then turn off and the pattern will repeat. Blue with white trace labeled “T/A Flash” fused through the DVEC using F20 at 2A. Triggering this wire will cause the 6 amber LEDs to flash in a cautionary pattern, which is selected by following the instructions below. Also located in the C-pillar is a white-with-orange trace wire called “Scan-Lock.” It is used to change the flash pattern of either the two end flashers or the amber LEDs. When the TA feature is active, this wire will control TA patterns; when the end flasher feature is active, this wire will control the end flasher patterns. Do not use Scan-Lock while both features are simultaneously active. The Scan-Lock pattern control wire functions as follows: To cycle through all patterns: Apply +12 volts to the WHT/ORG wire for less than 1 second and release to cycle forward. Apply +12 volts to the WHT/ORG wire for more than 1 second and release to cycle backward. To set a pattern as default: When the desired pattern is displayed, allow it to run for more than 5 seconds. This is now the default pattern when active. To reset to the factory default pattern: Turn off power, apply +12 volts to the WHT/ORG wire, then activate the desired feature. Note: If the owner wishes to connect the Scan-Lock wire to a switch, an SP/ST momentary switch is recommended. 12 Section 5 Section 5 Scan-Lock End Flasher Patterns: 1. SignalAlert™ 4. SingleFlash 75 7. ZigZag 60 2. CometFlash® 5. ActionFlash™ 8. ZigZag 90 3. SingleFlash 375 6. ModuFlash™ 9. ZigZag 120 Traffic Advisor Patterns: 1. Sequence to Solid 3. 1-Lamp TripleFlash™ 2. Seq. On/Seq. Off 4. 2-Lamp TripleFlash 10. ActionScan™ Visor Lights In order to trigger the two end flashers (red and blue) the “Deck LED +” wire described above in the deck lights section can be used. The Full Width Rear Deck Light is able to go into a low power mode in which the intensity of the LED modules is reduced. This may be desirable for nighttime operation. The white wire with green trace is used to accomplish this function; it is located just behind the mid C-Pillar trim piece on the passenger side. The back seat must be removed in order to access it (please follow Chrysler’s procedure for removal). The wire can then be extended to a suitable switch. The Low Power mode is triggered simply by applying +12V to the white/green wire. Once triggered, the Low Power mode is applied to both the amber section and red/blue end flashers. Grille Lights Visor Lights: Mounted just forward of the rearview mirror light, it contains one red (driver’s side) and one blue (passenger side) LED module. It is activated using the red-with-orange trace wire labeled “Visor +” and is fused through the DVEC with F4 at 5A. The flash pattern of each individual Lighthead can be changed by using the green and white wires that are located just behind the passenger-side sill plate. In order to change the driver’s side flash pattern, use the green wire. In order to change the passenger-side flash pattern, use the white wire. Both wires are normally blunt-cut and sealed with heat shrink tubing. In order to change the flash pattern, follow the instructions at the end of this section. *Note: Your vehicle can only be equipped with either the Full Width Rear Deck Light or Deck Lights, not both, as they require the same location and mounting points in the car. B-Pillar Lights: Attached to the rear door panel, these lights provide red/red side lighting for maximum visibility. They are triggered using the red with green trace wire labeled “B-Pillar LED +.” These lights are fused through the DVEC with F7 at 5A. These Lightheads are not synced. Their flash pattern can be changed by locating the white/violet wire just below the light. Please note removal of the rear door panel is required to locate this wire. Please follow Chrysler’s procedure. Please follow the flash pattern instructions located at the end of this section to change to the desired setting. Front Corner LED Flash pattern select wires for grill and corner lights Grille Lights: Located just behind the grille, these lights provide one red (driver’s side) and one blue (passenger side) LED module. They are triggered using the black-with-orange trace wire labeled “Grille LED +.” They are fused through the DVEC using F2 at 5A. See below for flash pattern selection. Front Corner LEDs: Located on the outside of the front fascia, they provide high-intensity white light in all directions. They are triggered using the black-with-green trace wire labeled “Corner LED +” and are fused through the DVEC with F1 at 5A. See below for flash pattern selection. B-Pillar Lights B-Pillar Lights 13 14 Section 5 Section 5 Grille and Front Corner LED Flash Pattern: The flash pattern select wires can be found just below the radiator cover trim pieces. Starting in the center, gently pry up until the trim retainers release. There will be two white wires on each side of the hood release latch. They are labeled “P.S Corner,” “P.S Grille,” “D.S Corner,” and “D.S Grille.” P.S is Passenger Side and D.S is Driver’s Side. Please follow the instructions outlined at the end of this section to change the patterns. Flash Pattern Selection: After locating the appropriate flash pattern select wire for the light you wish to change, follow these instructions (the Lighthead must be powered and operating to change flash pattern, unless defaulting): To advance to the next pattern: Apply +B to the flash pattern wire for less than 1 second. Allow to operate for 5 seconds to store the pattern. To cycle backwards: Apply +B for more than 1 second. To reset to the factory default pattern: Turn off power to the Lighthead. While applying +B to the flash pattern wire, turn the Lighthead back on. Continue to apply voltage for 5 seconds. Note: Lightheads configured to display the Phase 1 mode of a pattern will flash simultaneously. Any Lightheads configured to display the Phase 2 mode will alternate with any Phase 1 Lightheads with the same pattern. Available Flash Patterns: The following lists the flash patterns available to these Lightheads: Grilles, Front and Rear corners, Deck Lights, Visor, B-Pillar, and Outside Mirror. See the Lightbar section for a list of available flash patterns. 1. SignalAlert™ 75 2. SignalAlert 75 3. CometFlash® 75 4. CometFlash 75 5. DoubleFlash 75 6. DoubleFlash 75 7. SingleFlash 75 8. SingleFlash 75 9. ComAlert™ 75 PH 1 PH 2 PH 1 PH 2 PH 1 PH 2 PH 1 PH 2 PH 1 10. ComAlert 75 11. LongBurst™ 75 12. LongBurst 75 13. PingPong™ 75 14. PingPong 75 15. SingleFlash 60 16. SingleFlash 90 17. SingleFlash 120 PH 2 PH 1 PH 2 PH 1 PH 2 18. SingleFlash 300 19. DoubleFlash 150 20. ComAlert™ 150 21. ActionFlash™ 50 22. ActionFlash™ 150 23. ModuFlash™ 24. ActionScan™ 25. Steady BOLD = California Title XIII Compliant Pattern, Italic = SYNC Pattern PH 1 = Phase 1 PH 2 = Phase 2 It is recommended that after setting the desired pattern, the flash pattern select wire be cut to remove exposed copper, then capped and sealed with a dual-walled heat shrink. This will prevent any possibility of water ingress. Installation of Customer-Supplied lighting modules If your vehicle did not come with a certain Lighthead location populated and you wish to add your own, you can add a connector so that your Lighthead will plug into the police wire harness. This will make installation or removal much quicker, reducing any downtime the vehicle may have. A bag of connectors, pins, seals, wire seals, and cavity plugs can be located in the glove box upon reception of the vehicle. Wire Prep: Once you have cut the wire of your light to length, slide a blue wire seal over the wire, strip ¼” to 5/16” of insulation off. Slide the wire seal to the edge of the strip, then attach a pin to the wire using appropriate crimping technique. Repeat this process for Power, Ground, and Sync (If applicable). 15 16 Section 5 Section 5 Hard Shell Install: Determine which Hard Shell you’ll need to interface to the harness for your desired installation (2- position, 4-position, etc). Locate an appropriate interface seal found in the bag of connectors. An interface seal is a thin piece of square or rectangular rubber. Slide it over the Hard Shell until it sits in the recessed area. DO NOT try to stretch it as it will break. Please note that Hard Shells have already been installed on the grille and corner led connectors located behind the front fascia for water protection. Please use these if you wish to install your own grille or corner LEDs. Each of these will have a black cavity plug in each cavity; remove before using. Rooftop-Mounted Lightbar If equipped, your vehicle may have one of two rooftop-mounted lightbar options. The Liberty Full Feature Lightbar includes dual-colored LED modules facing the rear of the car. Each module contains amber and either red or blue LEDs. Forward-facing takedown modules are included in both lightbars as well as left and right alley lights. Following the diagram below, insert your prepped wires into the appropriate cavity on the Hard Shell. Please note that each cavity is numbered on the wire-entry side (very small print). The diagram below shows the connector face of the Lighthead side, not the harness side. Cavity one has a raised edge on the outside of the Hard Shell. Also note that the sync wire on some Lighthead pairs only runs between the connectors of the pair and is not routed to any other Lighthead. This allows the use of incompatible Lighthead sync functions. Depending on options, your vehicle may or may not be equipped with the CANTROL light and siren controller. Regardless of options ordered, you will find a WeCan Control Point module in a box in the trunk of the vehicle upon arrival; if the CANTROL option was not ordered on your vehicle, then you must install this control module in a suitable location, most likely on the tray. Refer to the instruction sheet included with the module for full wiring instructions. Connect the black ground wire to the grounding point using a ring terminal. You can use the orange/purple wire labeled “Aux Ign Sense” to connect to the red wire of the module. Following the module’s instructions, wire the device for desired operation of the Lightbar. Amp Mate N’ Lok 4 pin 2x2 face view SEALED! Although the WeCan Control Point module is ready to go out of the box, it can be reprogrammed to meet any fleet’s desired flash pattern needs. Use the included CD to load the programming software into a portable computer. Follow the instructions or contact your local Whelen Representative for instructions on how to program. 1 2 3 4 Pin 1 V+ Pin 2 GND Pin 3 Sync Pin 4 Flash pattern select 17 If equipped with a CANTROL Light and Siren Controller, the Lightbar flash pattern configuration is controlled by the CANTROL system. It is not possible to reconfigure the system without the aid of your local Whelen Representative. 18 Section 6 Section 6 Light & Siren Control The Light & Siren Control system is a state-of-the-art CAN-Bus system that allows the function of the emergency lighting and siren systems to be retasked without rewiring. In addition to the programmability, other inputs can be utilized to affect the outputs of how the lighting and siren system function. It also is able to provide multiple functions on a push-button utilizing multiple press options. The CANTROL system provides the widest possible spectrum of control over the emergency lighting and siren systems. Complete integration for vehicle systems that need to coordinate with emergency warning systems are now possible. It is strongly recommended that you contact Whelen Engineering at 860-526-9504 or http:// www.whelen.com/_AUTOMOTIVE/AMSR%20Maps/map_US.php to receive local assistance prior to making changes to the system. Changes to system functions may also be made by contacting Crown North America at 877-922-2242. 19 Slide Switch Slide Switch Position 1 – Will turn on all rear-facing light elements as well as the side lights in the rear doors, if equipped. Slide Switch Position 2 – Will turn on the front-facing light elements while retaining the rear-facing light elements in the on position. Slide Switch Position 3 – Will turn on all light elements for the entire vehicle. Upper Row of Buttons STBY – Places Siren in Standby Mode, cancelling any currently operating siren tones. Depressing a second time returns to the previous siren state. RAD – For vehicles equipped with police two-way communications radios, this will rebroadcast the radio traffic through the P/A system portion of the siren when properly connected. HF – Hands-Free Mode allows the driver to activate siren functions through the horn switch. This will start, stop, or change siren tones. When any slide switch is selected, depressing the horn button will start the siren. Pressing the horn ring again will advance the siren tone to the next tone available. Typically the siren will start with the Wail tone, then advance to the Yelp and then to the Piercer tone. Double tapping the horn ring will shut off the siren. Wail – This is the usual siren tone heard in the United States and mimics the electro-mechanical sirens from fire engines. Yelp – This tone is a faster-paced tone that is used to move traffic while driving. If traffic clogs while on the main road, the officer will often use this tone to excite the drivers into action – e.g., getting to the side of the road. PIER – This tone is used at intersections primarily to alert the standing traffic that an emergency vehicle is requesting the right of way through the intersection. MAN – This button is a manual siren tone switch used when an officer wants to give a short burst of siren tone. The tone stays active as long as the button is pushed. HORN – Simulated air horn tone used when an officer wants to move or send notice to stopped vehicles or pedestrians that they need to give the right of way. The tone remains active while button is depressed. 20 Section 6 Section 7 Push Bumper Second Row of Buttons Double Arrows – Push one will active the inboard elements in the rear of the Lightbar (LN4 or LN5) or Full Width Rear Deck Light (LN3) and provides a right-to-left sequence pattern. A second press of the button reverses the pattern from left to right. And a third press gives a center-out pattern. The fourth press shuts off the feature. These functions are also noted on the control panel, below the slide switch. This function is available with both Lightbars (LN4 and LN5). Flash – Flash will provide amber warning flash patterns from the rear of the bar (LN4). Mostly used during non-emergency roadside stops. This function also applies to the full width traffic advisor (LN3) as well. Corner – Will activate the four corner lights independently of any of other lighting that may be operating. If the vehicle is equipped with a Mopar Push Bumper, the vehicle has been calibrated so that airbags will deploy correctly during an accident. No other agency action is necessary. The rubber push pads are replaceable should they become damaged. Contact Crown North America at 877-922-2242 for replacement parts. The Push Bumper is rated to push a vehicle weighing up to 8600 lbs. up a 7% grade when load is properly engaged. Third Row of Buttons Wig-Wag – Will activate the front Wig-Wag (headlights) function. LOW – Activates the Lightbar’s low-power feature. During nighttime operation, newer Lightbars can actually be too bright and this function reduces the power output of the bar to help the officer deal with night blindness. TAKEDOWN – Operates the front-facing Takedown lights centered in the Lightbar. If the bar is running in Slide Position 3, the Takedown lights would normally be flashing and this switch will override the flashing function so that the lights will steady burn. When this switch is depressed a second time to turn off the Takedown lights, they will revert to the flashing pattern if the slide switch has not been shut off also. LEFT ALLEY – Turn on the Left Alley light located at the end of the Lightbar. The functionality is the same as the Takedown lights for overrides and restoring. RIGHT ALLEY – Turn on the Right Alley light located at the end of the Lightbar. The functionality is the same as the Takedown lights for overrides and restoring. The flat vertical surface of the Push Bumper should engage the vehicle being pushed squarely and evenly. Contact with the vehicle being pushed should be done slowly until just touching. Verbal instructions to the driver of the disabled vehicle should be given to ensure selecting neutral gear and when to release the brakes on the disabled vehicle to begin moving. Speed while pushing another vehicle should not exceed 5 mph. 21 22 Section 8 Section 9 Console Customer Service/Warranty The Center Police Equipment Console is a versatile mounting platform for your radio, siren & light control, computer, ticket printer, and other equipment that may require a central mounting position. The console measures 24 inches in length by 9 inches in width. It comes equipped with a dual cup holder and a tilt-and-swivel armrest. Each filler plate is 4 inches long and is held in place with 4 screws. Additional equipment brackets and computer-mounting equipment can be ordered from Havis, Inc. at 800-524-9900 or from your local distributor of Havis Products. Chrysler vehicles and their components, including all Factory Installed Police packages, are covered under a 3-Year/36,000 mile limited warranty. Please consult your warranty manual to obtain service. When placing and mounting equipment in the console, do not remove or reposition the Electronic Stability Control Module located adjacent to the driver’s seat. Also be careful when drilling in this area as you may damage the module, rendering the Electronic Stability Control System inoperable. Visit Crown North America’s Website at www.Crown-NA.com Technical service can be obtained by calling Crown North America Customer Service at 877-922-2242. Crown North America 2775 Coventry Rd, Unit 2 Oakville, Ontario, L6H 5V9 Canada Crown Customer Service/Technical Assistance: 877-922-2242 When ordering equipment brackets, you will need to calculate the total number of inches required by the piece of equipment and add an appropriate amount of filler plate length to properly fill the console top. For example: Installing a Motorola XTL2500 radio would require a P/N C-EB25-XTL-1P equipment bracket and a 1½ inch fill plate P/N FP-15 to make up the 4-inch fill plate removed for installation. To remove and install equipment brackets and filler plates, use a #20 Torx head driver. Computer mountings are varied and dependent upon the make and model of computer as well as agency preference to mounting position. Please consult your Havis equipment distributor for solutions to your particular system. The armrest is adjustable for both height and position. To adjust, loosen the four Phillips head screws that retain the bracket to the console, position as desired, and tighten to 10 Nm. The cup holder insert is removable for cleaning and some access to the interior of the console. 23 24 Appendix A Appendix A Harness Circuits Output PDC Conn Fuse Cavity Red Blk #3 A F31 4ft Gry/Vio Blk #3 B F32 17 ft Green Blk #3 C F36 5 4ft Org/Vio Blk #3 D F34 Console 5 4ft Yellow Blk #3 D F34 Trunk 10 17 ft Gray/Blue Blk #3 F F37 B+/Timed Trunk 10 17 ft Wh/Vio Blk #3 G F38 B+/Timed Console 5 4 ft Gray Blk #3 H F39 Visor B+ PDC 15 1 ft Ylw/Blu Org #4 E F29 Traffic Adv B+ Trunk 15 6 ft Wh/Blu Org #4 F F30 Radar B+ Console 10 6 ft Brown Org #4 G F27 Lightbar B+ Trunk 30 6 ft Red Org #4 H F28 Fan Ign Trunk 5 6 ft Red/Blue Red #2 A F34 Siren 1a B+ Trunk 20 4 ft Red Red #2 B F21 Siren 1b B+ Trunk 20 4 ft Red Red #2 C F22 Siren 2a B+ Trunk 20 17 ft Red Red #2 D F23 Siren 2b B+ Trunk 20 17 ft Red Red #2 E F24 Two-way B+ Trunk 20 6 ft Red Red #2 F F25 Two-way B+ Console 20 17 ft Red Red #2 G F26 Timer Ign PDC 5 1 ft Vio/Org Red #2 H F34 Power B+/Ign/ Timed Location Amps Length Color Siren Ign Trunk 20 4 ft Rear Radio Ign Ign Trunk 5 Computer B+/Timed Trunk 15 Aux Ign Ign Trunk Frt Radio Ign Ign Camera B+/Timed Modem Printer Input PDC Conn 25 26 Appendix A Power B+/ Ign/ Timed Gunlock N/A Appendix A Location Amps Length Color Input PDC Conn Trunk/ Console 5 4 ft Blue Gray #1 A Output PDC Conn Fuse Cavity Can Bus Circuits B+/Ign/ Timed Location Gray #1 H F17 Alarm Sense N/A Trunk Driver’s Door Ajar N/A Trunk 0 Headlight Sense N/A Trunk Horn Mute N/A Trunk Horn Sense N/A Park Sense N/A Amps Length Color 17 ft Brn/Lt Blu 17 ft Brn/Gry 0 17 ft Brn/Drk Blu 0 17 ft Brn/Ylw Trunk 0 17 ft Brn/Gry Trunk 0 17 ft Brn T/A Left N/A Trunk 2 4 Ft Wh/Blk Gray #1 B Gray #1 G F18 T/A Right N/A Trunk 2 4 ft Orange Gray #1 C Gray #1 F F19 T/A Flash N/A Trunk 2 4 Ft Blu/Wh Gray #1 D Gray #1 E F20 Lightbar Front N/A Trunk 2 17 ft Ylw Brn Blue #9 A Brown #12 D F12 Left Alley N/A Trunk 2 17 ft Red/Grn Blue #9 B Brown #12 C F11 Right Alley N/A Trunk 2 17 ft Blu/Org Blue #9 C Brown #12 B F10 Take Down N/A Trunk 2 17 ft Blk/Ylw Blue #9 D Brown #12 A F09 Tail LED N/A Trunk 5 17 ft Red/Blu Blue #9 E Brown #12 H F16 Power Inputs to DVEC B+/Ign/ Timed Location Front Wig Wag N/A Trunk 2 17 Ft Brw/Org Blue #9 F Brown #12 G F15 Main Power B+ Trunk 100 Rear Wig Wag N/A Trunk 2 17 ft Brw/Vio Blue #9 G Brown #12 F F14 Main Power B+ Trunk 100 Light Bar Rear N/A Trunk 2 17 ft Grn/Vio Blue #9 H Brown #12 E F13 Ignition Power Ign Trunk 20 N/A Trunk 5 17 ft Blk/Grn Grn #11 A Yellow #10 D F01 N/A Trunk 5 17 ft Blk/Brw Grn #11 B Yellow #10 B F02 Mirror LED N/A Trunk 5 17 ft Red/Wh Grn #11 C Yellow #10 C F02 Misc. Circuits DVEC Ground N/A N/A 0 Grn #11 D N/A N/A Siren Speaker Siren Speaker N/A 0 Visor N/A Trunk 5 17 ft Red/Org Grn #11 E N/A N/A Grn #11 F Yellow #10 G F04 B-Pillar N/A Trunk 5 17 ft Red/Brn Grn #11 G Yellow #10 F F07 Deck LED N/A Trunk 5 17 ft Red/Vio Grn #11 H Yellow #10 E F08 Org #4 A R2 Org #4 B R2 Color Input 0 Red Stud 7 & 8 0 Red Stud 7 & 8 0 Pink/Vio R1 Aux Location Amps Length Color Positive Trunk 0 17 ft Blk/Tan Negative Trunk 0 17 ft Blk/Wht Trunk/Console 10 4 ft White 27 Fuse Cavity Grille LED N/A Org #4 C Output PDC Conn Front Corner DVEC Ground Input PDC Conn 28 Input Output Appendix B Notes Mopar Accessories and Service SSD parts Part Name Part Number Push bumper 82212997AC Console 82212999AB Trunk Tray Kit 82213002AB Light Bar Full Width Lights 82213003AC Light Bar - Limited Feature 82213004AC Front Corner Lights 82213005 Grille Lights 82213006 Inner Edge Light 82213007 Rear Deck Lights 82213008 Rear Corner Lights 82213009 B-Pillar Lights 82213011 Visor Light 82213012 Siren Speaker and Bracket 82213013 Can - Control Siren System 82213014 DC Cooling Fan 82213015 Front Wire Harness 82213016 DVEC Double Vehicle Elect. Center 82213017 Spare Tire Relocation Bracket 82213018 Main Wire Harness 82213019 Deck LED N/A 29 30 Page Section 2775 Coventry Rd, Unit 2 | Oakville, Ontario | L6H 5V9 | Canada © 31 2012 Leggett & Platt, Incorporated • 11965_1000_1112
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