T HR RS 00830 ST Standard RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Important Warning This document is one of a set of standards developed solely and specifically for use on the rail network owned or managed by the NSW Government and its agencies. It is not suitable for any other purpose. You must not use or adapt it or rely upon it in any way unless you are authorised in writing to do so by a relevant NSW Government agency. If this document forms part of a contract with, or is a condition of approval by, a NSW Government agency, use of the document is subject to the terms of the contract or approval. This document may not be current. Current standards are available for download from the Asset Standards Authority website at www.asa.transport.nsw.gov.au. © State of NSW through Transport for NSW T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Standard governance Owner: Lead Rolling Stock Engineer, Asset Standards Authority Authoriser: Chief Engineer Rail, Asset Standards Authority Approver: Director, Asset Standards Authority on behalf of ASA Configuration Control Board Document history Version Summary of change 1.0 First issue For queries regarding this document, please email the ASA at [email protected] or visit www.asa.transport.nsw.gov.au © State of NSW through Transport for NSW T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Preface The Asset Standards Authority (ASA) is an independent unit within Transport for NSW (TfNSW) and is the network design and standards authority for defined NSW transport assets. The ASA is responsible for developing engineering governance frameworks to support industry delivery in the assurance of design, safety, integrity, construction, and commissioning of transport assets for the whole asset life cycle. In order to achieve this, the ASA effectively discharges obligations as the authority for various technical, process, and planning matters across the asset life cycle. The ASA collaborates with industry using stakeholder engagement activities to assist in achieving its mission. These activities help align the ASA to broader government expectations of making it clearer, simpler, and more attractive to do business within the NSW transport industry, allowing the supply chain to deliver safe, efficient, and competent transport services. The ASA develops, maintains, controls, and publishes a suite of standards and other documentation for transport assets of TfNSW. Further, the ASA ensures that these standards are performance based to create opportunities for innovation and improve access to a broader competitive supply chain. This is a new part of the Minimum Operating Standards for rolling stock. © State of NSW through Transport for NSW Page 3 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Table of contents 1. RSU Appendix C - Brake Performance Curves ................................................................................... 5 1.1. 1.2. Introduction ........................................................................................................................................................... 5 Purpose .................................................................................................................................................................. 5 2. Scope ...................................................................................................................................................... 5 2.1. 2.2. Application ............................................................................................................................................................. 5 Referenced documents ......................................................................................................................................... 5 3. Brake curve summary ........................................................................................................................... 6 4. Applicable brake curves for speed boards ......................................................................................... 6 4.1. 4.2. 4.3. 4.4. Normal or general speed boards ......................................................................................................................... 6 Medium speed boards .......................................................................................................................................... 7 High or XPT speed boards ................................................................................................................................... 7 Train stops ............................................................................................................................................................. 7 5. Brakes performance curve applicability ............................................................................................. 7 6. Brakes curves ........................................................................................................................................ 8 6.1. 6.2. 6.3. 6.4. 6.5. 6.6. 6.7. 6.8. 6.9. 6.10. 6.11. GW 16 ..................................................................................................................................................................... 9 GW 30 ................................................................................................................................................................... 10 GW 40 ................................................................................................................................................................... 11 GE 52 .................................................................................................................................................................... 12 GE 52 A ................................................................................................................................................................ 14 GE 62 .................................................................................................................................................................... 16 GX2M .................................................................................................................................................................... 18 GX4M .................................................................................................................................................................... 22 GE NG-FS-MAX .................................................................................................................................................... 26 RSU 641 ................................................................................................................................................................ 28 RSU 342 ................................................................................................................................................................ 28 © State of NSW through Transport for NSW Page 4 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 1. RSU Appendix C - Brake Performance Curves 1.1. Introduction The Asset Standards Authority (ASA) has established interface requirements pertaining to rolling stock operating on the RailCorp network. This standard covers these requirements under common and specific interface requirements. 1.2. Purpose The purpose of these standards is to ensure that all rolling stock operating on the RailCorp network meet the minimum standards to ensure compatibility with the network and its infrastructure as required by the Transport for NSW (TfNSW) accreditation with the Office of National Rail Safety Regulator (ONRSR). 2. Scope This standard, RSU Appendix C, provides the brake stopping distances or brake curves referenced in T HR RS 00100 ST Section 7 (RSU 160) and T HR SC 00006 ST Rolling Stock Signalling Interface Requirements. All rolling stock operating on the RailCorp Network shall meet the stopping distances detailed in the brake curve that is applicable to that rolling stock type. Rolling stock may be required to meet more than one brake curve depending on the type of rolling stock and the type of braking systems or driver safety systems fitted. New rolling stock will generally be required to meet more stringent, shorter brake curves. 2.1. Application This appendix is to be referenced by users of T HR RS 00000 ST - Minimum Operating Standards for Rolling Stock, T HR SC 00006 ST Rolling Stock Signalling Interface Requirements, and Transport Standard ESG 100 Signal Design principals. Refer to Transport Standard ESG 100 Signal Design Principals which details the required braking curve for the particular lines on the RailCorp Network. 2.2. Referenced documents T HR RS 00000 ST - Minimum Operating Standards for Rolling Stock T HR SC 00006 ST - Rolling Stock Signalling Interface Requirements ESG 100 – Signal Design Principals © State of NSW through Transport for NSW Page 5 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 3. Brake curve summary The following table summarises the brake curves contained within this Appendix: Table 1 - Brake curve summary Brake Curve Description Section GW 16 3/4 Loaded Superfreighter (1500 t, 680 m) 6.1 GW 30 3/4 Loaded Superfreighter (2760 t, 1280 m) 6.2 GW 40 3/4 Loaded Superfreighter (3480 t, 1600 m) 6.3 GE 52 R/S Set - Crush load – Trip stop – Maximum distance 6.4 GE 52 A R/S Set – Crush load – Trip stop – Average distance 6.5 GE 62 R/S Set – Full service E.P. – Max Distance 6.6 GX2M XPT – Full seated load – Trip stop – Max distance (80% Average deceleration) 6.7 GX4M XPT – Full seated load - Full service E.P. – Max distance (80% Average deceleration) 6.8 GE NG-FS-MAX M Set "New Generation Train" – Full service – Maximum distance in degraded service condition (80% of Medium specified deceleration) 6.9 T HR RS 00600 ST (RSU 641) All new multiple unit trains, Full service and emergency brake - All load conditions - Maximum distance 6.10 T HR RS 00300 ST (RSU 342) Light locomotives, Full service automatic brake – high friction brake blocks - Maximum distance 6.11 4. Applicable brake curves for speed boards 4.1. Normal or general speed boards Rolling stock operating at the normal or general speed boards shall meet the stopping distances defined in the GW 16 brake curve. Rolling stock usually operating at these speed boards are freight trains, locomotives, locomotive hauled passenger, infrastructure maintenance vehicles, and road rail vehicles. Rolling stock with longer stopping distances, for example to GW 30 or GW 40 brake curves, may be accepted by TfNSW for operation on the RailCorp Network, however the operating speeds are required to be less to maintain stopping distances. Rolling stock, such as locomotives, infrastructure maintenance vehicles, and road rail vehicles, are required to meet brake stopping distances that are shorter than the above specified brake curves (refer to T HR RS 00300 ST – RSU 342, T HR RS 00700 ST – RSU 712, T HR RS 00700 ST – RSU 722 for details). Vehicles operating to these speed boards shall be designed to operate at not less than 75 mm cant deficiency. © State of NSW through Transport for NSW Page 6 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 4.2. Medium speed boards Rolling stock operating at the medium speed boards shall meet the brake stopping distances specified in the GE 62 brake curve. Rolling stock usually operating at these speed boards are existing electric multiple unit (EMU) passenger rolling stock and some special infrastructure maintenance vehicles. New EMU passenger rolling stock shall meet the brake stopping distances detailed in T HR RS 0060 ST – RSU 641. Vehicles operating to these speed boards shall be designed to operate at not less than 75 mm cant deficiency. 4.3. High or XPT speed boards Rolling stock operating at the high or XPT speed boards shall meet the brake stopping distances specified in the GE 62 brake curve (up to 115 km/h) and GX4M brake curve (from 130 km/h up to 160 km/h). Rolling stock usually operating at these speed boards are existing diesel multiple unit (DMU) passenger rolling stock, XPT passenger trains, and some EMU passenger rolling stock. New EMU and DMU passenger rolling stock and XPT passenger trains shall meet the brake stopping distances detailed in T HR RS 00600 ST – RSU 641. Vehicles operating to these speed boards shall be designed to operate at not less than 110 mm cant deficiency. 4.4. Train stops Train stops and subsequent trip gear fitted on rolling stock is found on EMU and DMU passenger rolling stock and XPT passenger trains. The brake curve applicable to existing rolling stock is 'GE 52 A – 15%'. That is, stopping distances 15% shorter than that specified in GE 52 A. This applies for speeds up to 130 km/h. For speeds above 130 km/h, up to 160 km/h, the GX2M brake curve may be used. For new passenger rolling stock, the train stop brake performance shall meet RSU 641, however for any new rolling stock, trip operation shall not exceed 140 km/h. For operation above 140 km/h, ATP shall be required. 5. Brakes performance curve applicability The applicability of brake performance curves on the RailCorp Network is detailed in Transport Standard ESG 100 Signal Design Principals, section ESG 100.3 Braking Distance. ESG 100.3 shows which brake performance curve is applicable over various parts of the RailCorp Network. © State of NSW through Transport for NSW Page 7 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6. Brakes curves The following pages contain the various brake curves. Generally, the brake curve is presented in a graphical format with the addition of the curve data supplied in tabular form. © State of NSW through Transport for NSW Page 8 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.1. GW 16 Figure 1 - Brake curves - GW 16 – graphical and tabular format © State of NSW through Transport for NSW Page 9 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.2. GW 30 Figure 2 - Brake curves - GW 30 – graphical and tabular format © State of NSW through Transport for NSW Page 10 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.3. GW 40 Figure 3 - Brake curves - GW 40 – graphical and tabular format © State of NSW through Transport for NSW Page 11 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.4. GE 52 Figure 4 - Brake curves – GE 52 – graphical format © State of NSW through Transport for NSW Page 12 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 5 - Brake curves – GE 52 – tabular format © State of NSW through Transport for NSW Page 13 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.5. GE 52 A Figure 6 - Brake curves – GE 52 A – graphical format © State of NSW through Transport for NSW Page 14 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 7 - Brake curves – GE 52 A – tabular format © State of NSW through Transport for NSW Page 15 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.6. GE 62 Figure 8 - Brake curves – GE 62 – graphical format © State of NSW through Transport for NSW Page 16 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 9 - Brake curves – GE 62 – tabular format © State of NSW through Transport for NSW Page 17 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.7. GX2M Figure 10 - Brake curves – GX2M – graphical format – part 1 © State of NSW through Transport for NSW Page 18 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 11 – Brake curves - GX2M – graphical format – part 2 © State of NSW through Transport for NSW Page 19 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 12 - Brake curves - GX2M – graphical format – part 3 © State of NSW through Transport for NSW Page 20 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 13 - Brake curves - GX2M – tabular format © State of NSW through Transport for NSW Page 21 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.8. GX4M Figure 14 - Brake curves – GX4M – graphical format – part 1 © State of NSW through Transport for NSW Page 22 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 15 - Brake curves – GX4M – graphical format – part 2 © State of NSW through Transport for NSW Page 23 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 16 - Brake curves – GX4M – graphical format – part 3 © State of NSW through Transport for NSW Page 24 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 17 - Brake curves – GX4M – tabular format © State of NSW through Transport for NSW Page 25 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.9. GE NG-FS-MAX Figure 18 - Brake curves – GE NG-FS-MAX – graphical format © State of NSW through Transport for NSW Page 26 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 Figure 19 - Brake curves – GE NG-FS-MAX – graphical format © State of NSW through Transport for NSW Page 27 of 28 T HR RS 00830 ST RSU Appendix C – Brake Performance Curves Version 1.0 Issued Date: 19 December 2014 6.10. RSU 641 Refer to T HR RS 00600 ST, Section 6 (RSU 641), Table 2 - Maximum stopping distances for new multiple unit trains. 6.11. RSU 342 Refer to T HR RS 00300 ST, Section 8 (RSU 342), Table 4 – Minimum stopping distances with high friction brake blocks. © State of NSW through Transport for NSW Page 28 of 28
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