CATALYSTS cabotcorp.com NORTH AMERICA EMEA ASIA PACIFIC SOUTH AMERICA Cabot Corporation Headquarters Two Seaport Lane Suite 1300 Boston, MA 02210 USA TEL +617 345 0100 FAX +617 342 6103 Cabot Norit Nederland B.V. Astronaut 34 3824 MJ Amersfoort THE NETHERLANDS TEL +31 33 4648911 FAX +31 33 4617429 Cabot China Ltd. 558 Shuangbai Road Shanghai 201108 CHINA TEL +86 21 5175 8800 FAX +86 21 6434 5532 Cabot Brasil Industria e Comericio Ltda. Rua do Paraiso 148 – 5 andar Sao Paulo 04103-000 BRAZIL TEL +55 11 2144 6400 FAX +55 11 3253 0051 This information is provided for informational purposes only. No guarantee or warranty as to this information, or any product to which it relates, is given or implied. Cabot disclaims all warranties express or implied, including merchantability or fitness for a particular purpose as to (i) such information, (ii) any product or (iii) intellectual property infringement. In no event is Cabot responsible for, and Cabot does not accept and hereby disclaims liability for, any damages whatsoever in connection with the use of or reliance on this information or any product to which it relates. ©2014 Cabot Corporation. All rights reserved worldwide. cabotcorp.com CATALYSTS Cabot Norit Activated Carbon is the world’s leading producer of activated carbon for catalysts and catalyst supports, with products tailored for high performance in a variety of applications. Since we began producing activated carbon almost 100 years ago, we have expanded our product range to keep up with ever-changing demands. Offering the broadest product portfolio in the industry, we have the capability to produce activated carbon from a variety of raw materials in ISO 9001-certified plants across the globe. cabotcorp.com In addition to offering high quality activated carbon products, Cabot also provides a comprehensive service offering for the industry, including: • • • • Analysis of your activated carbon needs On-site carbon applications training Basic design calculations Technical service and support Tightening regulations and environmental legislation surrounding fuel and emissions, as well as the use of new and alternative raw materials in chemical processing, have led to an increased need for new and high performance catalysts. By leveraging our deep technical knowledge in the production and development of activated carbon, we’ve developed a range of high quality products for these applications. Choosing the right activated carbon Particle size control Due to high performance requirements in complex technical processes, only the highest quality activated carbons are selected for catalyst applications. Cabot’s activated carbon products offer optimal purity, pore volume, form, hardness and surface functionality, making them the ideal choice for catalyst applications. Particle size and form influence reaction kinetics: the smaller the particles, the better the kinetics. We offer customized sizes of activated carbon to meet application requirements in liquid and gas phase reactions. Excellent purity Hardness, demonstrated by abrasion resistance and crushing strength, is of significant importance in fixedbed reactors for chemical reactions, since breakdown of carbon particles can result in a loss of valuable catalyst and precious metal compounds. Cabot’s unique extrusion process results in activated carbon products with extremely high hardness and minimizes the formation of fines in processing. Minimal fines means reduced catalyst loss and better pressure drop across the carbon bed, resulting in longer catalyst life and shorter process time. Product consistency and purity helps to prevent side reactions and leaching from the reactant, making these qualities of extreme importance in the processing of high value precious metals. Our dedication to quality and adherence to stringent specifications, results in consistent, high purity activated carbon. High pore volume The high macroporosity in Cabot’s activated carbon products increases the speed of transport of reactants to and from the catalytic surface, and enables adsorption of unwanted byproducts. In addition, we produce carbons with surface areas of up to 2500m2/g, making them ideal for finely distributed catalyst compounds or metals. High hardness and crushing strength Functional surface groups When it comes to functional surface groups, Cabot offers the widest product range in the activated carbon catalyst industry. Activated carbons feature hydrophilic and/or hydrophobic groups on the surface that play an important role in catalytic chemistry, influencing the transport of the compounds to the internal pores as well as the interaction with the catalytic compounds. cabotcorp.com ACTIVATED CARBON AS CATALYST The unique pore structure, high internal surface area, purity and chemical characteristics that result in catalytic properties make Cabot’s activated carbon products extremely efficient catalysts in many chemical processes. Activated carbon is the preferred catalyst in many chemicals, including: Glyphosate Cyanuric chloride Phosgene Cabot’s activated carbons are used as oxidation catalysts in the production of glyphosate, a herbicide used to control weeds and improve crop yields. Our products combine excellent catalytic activity and selectivity with superior sedimentation and filtration characteristics, which result in shortened process time and higher production output. Cyanuric chloride is an indispensable intermediate used in the manufacturing of various agrochemicals, optical brighteners and tanning agents. In addition to high purity, Cabot’s activated carbon catalysts provide high pore volume, superior abrasion resistance and low pressure drop for the trimerization of cyanogen chloride into cyanuric chloride. Polyurethane (PU) is used in a wide range of products ranging from construction materials to furniture and cars. Phosgene is a key intermediate raw material for PU production, created by passing purified carbon monoxide and chlorine gas over an activated carbon catalyst. Cabot’s extruded catalysts with high hardness, low pressure drop and high catalytic activity can result in an extended service life and lower PU production costs. cabotcorp.com ACTIVATED CARBON AS CATALYST SUPPORT Many of today’s chemical processes require the use of a catalyst supported on a carrier. The greater internal surface area, high inertness and versatility of product form make Cabot’s activated carbons an ideal choice for precious metal carriers for catalyst applications. Activated carbon is the ideal support in many applications, including: Hydrocarbon sweetening The hydrocarbon sweetening process involves the catalytic extraction of mercaptans from refinery products. Cabot has specially developed GAC grades as catalyst carriers for hydrocarbon sweetening. Due to its large internal surface area, these products have proven to be excellent carriers for the catalyst, enabling conversion of the mercaptans to disulfides. Purified terepthalic acid (PTA) Pharmaceutical and fine chemicals PTA is an essential intermediate for the production of plastics like PET beverage bottles. During the production of PTA, our GAC products carry the precious metal catalyst. The high purity of these products prevents catalyst poisoning, while high hardness helps to minimize loss of the precious metal catalyst, resulting in significant benefits in process reliability. Most pharmaceutical companies require catalysts for chemical synthesis in drug production. Cabot’s activated carbon products play a key role as carriers for precious metals in this application, offering strict product specifications, increasing the efficiency of the catalyst impregnation process and reducing valuable testing and process time. cabotcorp.com CATALYST PROTECTION In addition to catalyst and catalyst support applications, Cabot manufactures activated carbons for use as a guard bed for catalysts. Activated carbon adsorbs impurities that can be present in the process streams, protecting the valuable catalyst from contamination. Activated carbon provides highly effective catalyst protection in applications including: Heavy polynucleic aromatics (HPNA) removal A hydrocracking unit, or hydrocracker, is an essential part of a petrochemical unit. It takes gas oil (heavy hydrocarbons), and cracks the large molecules into distillate and gasoline (such as kerosene, jet fuel) in the presence of hydrogen and a catalyst. HPNAs are high molecular weight condensed aromatic molecules formed by undesired reactions in a hydrocracker. If not physically removed from the system, they will continue to build up in the recycle oil stream and cause rapid deactivation of the catalyst as well as create the potential for severe fouling in heat exchangers and air coolers. Our highly mesoporous activated carbon can remove these micro-pollutants, increasing the lifespan of valuable hydrocracker catalysts. Desulfurization to protect precious metal catalysts Precious metal catalysts are highly susceptible to sulfur poisoning, resulting in loss of production and shortened life. Natural gas feedstock is used for the production of many chemicals including ammonia, methanol and hydrogen, which can contain these harmful sulphur compounds. Our GAC products can remove low concentrations of H2S or other low molecular weight sulfur compounds, protecting the catalyst from deactivation and shortened life. cabotcorp.com CABOT PURIFICATION FOR LIVING Founded in 1918, Cabot Norit Activated Carbon is the world’s largest and most experienced producer of activated carbon, used to remove pollutants, contaminants and other impurities from water, air, food and beverages, pharmaceutical products and other liquids and gases in an efficient and cost-effective manner. In addition to our unparalleled product portfolio, Cabot offers a full range of activated carbon services including rental systems, carbon reactivation, bulk delivery and change-out, carbon evaluation, as well as technical service and support to help our customers meet their specific purification needs. Cabot provides its customers with a worldwide network of sales and service support. In fact, we manufacture activated carbon in five plants and reactivate carbon in four plants around the world. So whether you have one operation or many facilities around the globe, we’ve got you covered. cabotcorp.com cabotcorp.com CATALYSTS cabotcorp.com NORTH AMERICA EMEA ASIA PACIFIC SOUTH AMERICA Cabot Corporation Headquarters Two Seaport Lane Suite 1300 Boston, MA 02210 USA TEL +617 345 0100 FAX +617 342 6103 Cabot Norit Nederland B.V. Astronaut 34 3824 MJ Amersfoort THE NETHERLANDS TEL +31 33 4648911 FAX +31 33 4617429 Cabot China Ltd. 558 Shuangbai Road Shanghai 201108 CHINA TEL +86 21 5175 8800 FAX +86 21 6434 5532 Cabot Brasil Industria e Comericio Ltda. Rua do Paraiso 148 – 5 andar Sao Paulo 04103-000 BRAZIL TEL +55 11 2144 6400 FAX +55 11 3253 0051 This information is provided for informational purposes only. No guarantee or warranty as to this information, or any product to which it relates, is given or implied. Cabot disclaims all warranties express or implied, including merchantability or fitness for a particular purpose as to (i) such information, (ii) any product or (iii) intellectual property infringement. In no event is Cabot responsible for, and Cabot does not accept and hereby disclaims liability for, any damages whatsoever in connection with the use of or reliance on this information or any product to which it relates. ©2014 Cabot Corporation. All rights reserved worldwide.
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