Industrial Origami, Inc. Bearing Technology Introductory Presentation

Industrial Origami, Inc.
Bearing Technology Introductory Presentation
January 2014
About Industrial Origami, Inc. (IOI)
Who We Are
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Intellectual property company that operates as a design engineering firm
What We Do
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Innovative designs and products using proprietary sheet metal and thick plate folding technology
What We Offer
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IOI technology expertise and design innovation
Technology licenses and sublicenses
Direct Supply of various sheet metal products including Bearing Retainers and Packaging Solutions
Worldwide Patents Issued & Pending
2
The Industrial Origami Opportunity
Industrial Origami’s Patented Sheet Metal Folding
Technology Provides Significant Value to Manufacturers
Decreases Part Costs…
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Reduced material content and part counts
Reduced joining and fastening
Improved quality through greater precision
Decreases Logistics Costs…
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Shorter Supply Chains
Ship and store in the “flat”
Fabricate and assemble at different locations
Decreases Capital Requirements…
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Low fold forces eliminates the need for expensive “monument” equipment
Significantly lower tooling investments for new products and prototyping
Reduces cost of geographic expansion and can return fabrication to developed regions
Decreases Environmental Impacts…
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Radically improved shipping densities and reduced carbon footprint
Reduced material content requirements and resource consumption
Enables material design freedom and upcyclable materials
Worldwide Patents Issued & Pending
3
Bearing Retainers
Patents Issued
& Pending
US & Foreign Patents and PatentsWorldwide
Pending. Company
Confidential
and&Proprietary.
Do Not
or Distribute.
US
Foreign Patents
andCopy
Patents
Pending.
4
Sheet Metal Innovation
Sheet Metal Retainer
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50%+ Reduction in material content
Increased Roller Count and Capacity
Scalable to largest bearings and beyond
Little to no tooling required for low to medium volume applications
Stamping and automation ready for large volume applications
1.4m diameter IOI
Retainer
Worldwide Patents Issued & Pending
5
Sheet Metal Innovation
Sheet Metal Retainer
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Modular Construction
Increased number of roller contact surfaces and improved angular positioning
No welding or fastening in assembly of components or final construction
Simple pneumatic assisted fixtures form repeatable and accurate three dimensional geometries
Single Bridge
in the “Flat”
Condition
Retainer Folding Sequence
“Bridge”
Folding
“Bridge”
Complete
“Bridge” into
Planar Rim
“Bridge” and
Planar Rim
Complete
Worldwide Patents Issued & Pending
6
Sheet Metal Innovation
Sheet Metal Retainer
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Life tested at 0.3m and 1.4m diameter Tapered Bearings
Applicable to Spherical, Cylindrical and Pin style Retainers
Sheet metal grade and type independent
Worldwide Patents Issued & Pending
7
Bearing Packaging
Patents Issued
& Pending
US & Foreign Patents and PatentsWorldwide
Pending. Company
Confidential
and&Proprietary.
Do Not
or Distribute.
US
Foreign Patents
andCopy
Patents
Pending.
8
The Opportunity
Develop Custom Metal Packaging that is Re-useable:
• Innovative Knock down designs with high shipping densities
• Packaging designs with enhanced brand image and customer product experiences
• More durable, protective and cost effective than wood crating and single trip corrugated
• Lighter weight and lower cost than current metal packaging
• Sustainable Design: upcyclable materials and increased recycled content
Innovative Metal
Knock Down
Designs
Innovation:
Durability,
Protection and
Cost Effective
Upcyclable
Materials
Corrugated Design Freedom with the Sustainability of Metal
Worldwide Patents Issued & Pending
9
Wood Shipping Crate Replacement
All Metal Shipping Crate
Aluminum Crate
Current Wood Crates
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Shipment of wind turbine transmission bearing kit
Eliminates wood crates with 18 month payback
100% upcyclable with a 10 year life
Galvanized, Aluminum or Stainless Steel construction
Load Capacity of 230kg (510 lbs)
Ship:Return Ratio of 1:3
Strength for 5 High Storage
Galvanized Steel
Crate Interior
Aluminum
Integrated
Pallet
Stacking
Guides
Worldwide Patents Issued & Pending
10
Wind Turbine Bearing Shipping
Replaces a 1,000kg Wood Crate
4,500kg Bearing
Load Position
Package “Knocked Down” to 250mm
height in less than 30 minutes
Packaging Ready for Shipment
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Wind Turbine Bearing Application
1,000 kg wood crate replacement with 18 month payback
> 4,500kg load capacity
Shipping container ready:
► Ship:Return Ratio of 2:15
Knock Down Kits Stack 8 to 10 high
Worldwide Patents Issued & Pending
11
Wind Turbine Bearing Shipping
Wind Turbine Bearing
Custom Packaging
“Standard 12m (40ft) Container”
Four Units Fully Assembled
“Standard 12m (40ft) Container”
Thirty Units Knocked Down
Worldwide Patents Issued & Pending
“Standard 6m (20ft) Container”
Ten Units Knocked Down
12
Manufacturing Simplified – Precisely.
Worldwide Patents Issued & Pending