for BS Sponge Iron Pvt. Ltd.

UPDATED Form – I
For
Extension of E.C. validity
(E.C. issued vide order No. J-11011 / 313 / 2008 – IA II (I) dated 01/01/2009)
Submitted to MoEF, New Delhi
for
B.S. Sponge Iron Pvt. Ltd.
at
Taraimal Village, Gerwani Post, Gharghoda Tehsil,
Raigarh District, Chhattisgarh
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
APPENDIX I
(See paragraph – 6)
FORM - I
(I)
1.
2.
3.
BASIC INFORMATION
Na me of the project
B.S. Sponge Iron Pvt. Ltd.
S. No. i n the s chedule
3 (a)
Propos ed ca pacity / a rea / l ength Extension of E.C. validity issued vide order No. J-11011 / 313
/ tonna ge to be ha ndl ed / / 2008 – IA II (I) dated 01/01/2009.
comma nd a rea / l ea s e a rea /
number of wel l s to be dri l l ed
Environmental Clearance was issued for the following units
Units
Sponge Iron through DRI process
Existing
60,000 TPA
Manuf acturing of Billets and Steel Ingots through
Induction Furnace with Concast
Manuf acturing of Re-rolled products
Ferro alloy s
—
—
—
Generation of Power through WHRB Boiler
Generation of Power through FBC Boiler
4.
New/Expansion/Modernization
5.
Exi s ting ca pacity/Area etc.
Expansion
1,20,000 TPA
(4x100 TPD)
1,62,000 TPA
(2x12 MT & 2x15 MT)
1,05,000 TPA
25,000 TPA
(1x7.5 mVA & 1x9 mVA)
12 MW (6x10 TPH)
36 MW (1x150 TPH)
After expansion
1,80,000 TPA
1,62,000 TPA
1,05,000 TPA
25,000 TPA
12 MW
36 MW
Request for Extension of validity of the Environmental
Clearance order issued in order to the implement the
remaining units.
The following table showing Implementation status
Units
Sponge Iron through DRI process
Existing
Expansion
After
expansion
60,000
TPA
1,20,000 TPA
(4x100 TPD)
1,80,000 TPA
1,62,000 TPA
Manuf acturing of Billets and Steel Ingots
through Induction Furnace with Concast
Manuf acturing of Re-rolled products
Ferro alloy s
—
1,62,000 TPA
(2x12 MT & 2x15
MT)
1,05,000 TPA
Generation of Power through WHRB
Boiler
—
25,000 TPA
(1 x 7.5 mVA &
1 x 9 mVA)
12 MW (6x10 TPH)
Generation of Power through FBC Boiler
—
36 MW (1x150
TPH)
1,05,000 TPA
25,000 TPA
12 MW
36 MW
Status of
Implementati
on
1 X 100 TPD
Established.
Total Existing
Now
90,000TPA.
Balance 3 X
100 TPD
2X8 MT
Induction
f urnace Civ il
work started
Not Started
Not Started
8 MW WHRB
Civ il work
Started.
Not Started
Note: Non i mplementation of Units for which Envi ronmental Cl earance has been a ccorded, i s due
to s l uggi s h ma rket condi tions a nd non -a va i l a bi l i ty of Funds .
1
B.S. Sponge Iron Pvt. Ltd.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Ca tegory of project i.e. ‘A’ or ‘B’.
Does i t attract the general
condi tion? If yes, please specify.
Does i t attract the s pecific
condi tion? If yes, please specify.
Loca tion
Pl ot/Survey/Khasra No.
Vi l lage
Tehs il
Di s trict
State
Nea rest ra i l wa y s tation/a i rport
a l ong wi th di s tance i n kms .
Nea res t Town, Ci ty, Di s tri ct
Hea dquarters along with distance
i n kms .
Vi l lage Pa nchayats, Zilla Parishad,
Muni ci pa l corpora tion, Loca l
body(complete postal addres s es
wi th telephone no.s to be gi ven)
Na me of the a ppl i ca nt
Regi s tered Addres s
Addres s for corres pondence:
Na me
Des ignation(owner/partner/CEO)
Addres s
Pi n code
E-Ma i l
Tel ephone No.
Fa x No.
Deta i l s of Al terna tive s i tes
exa mined, if any. Location thes e
s i tes s hould be shown on a topo
s heet
Interl i nked Projects
Whether s eparate applica tion of
i nterl i nked project ha s been
s ubmi tted?
If yes , da te of s ubmi s s i on
If no, rea s on
Whether the propos a l i nvol ves
a pproval/clearance under; i f yes ,
deta i l s of the s a me a nd thei r
s ta tus to be gi ven.
(a ) The Fores t (cons erva tion)
Act,1980
(b) The Wi l dl i fe (protection)
Form I for extension of EC validity
A
No
No
1/4
Taraimal
Gharghoda
Raigarh
Chhattisgarh
Raigarh railway station is at a distance of 18 Kms. from the
proposed plant.
Raigarh – 18 Kms.
Village – Taraimal
Tehsil – Gharghoda
District - Raigarh
State – Chhattisgarh
B.S. Sponge Iron Pvt. Ltd.
34A,Metalfe Street, 2nd Floor, Suite : 2C/3, Kolkata- 700013
B.S.Sponge Pvt. Ltd, Vill: Taraimal, P.O Gerwani, Raigarh(C.G)
Mr. Ashish Agarwal
Owner
nd
34A,Metalfe Street, 2 Floor, Suite : 2C/3, Kolkata- 700013
700013
[email protected]
03322113316, 03322113317
--Not applicable
No
No
Not applicable
Not applicable
Not applicable
2
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
Act,1972
(c) The C.R.Z Notifi ca tion, 1991?
22. Whether there i s a ny a No
government
order/pol i cy
rel eva nt/rel a ting to the s i te?
23. Fores t l a nd i nvol ved(hectares ) Not applicable
24. Whether there i s a ny l i tiga tion Not applicable
pendi ng a ga i ns t the project
a nd/or l and i n whi ch the project
i s propos e to be s et up?
(a )Na me of the court
(b)Ca s e No.
(c) Orders /directions of the court,
i f a ny a nd its releva nce wi th the
propos ed project.
(II) ACTIVITY
1. Construction, operation or decommissioning of the Project involving actions, which will cause
physical changes in the locality (topography, land use, changes in water bodies, etc.)
S.No.
Information/Checklist confirmation
Yes/No
1.1
Perma nent or tempora ry cha nge i n l a nd
us e, land cover or topogra phy i ncl udi ng
i ncrea s e i n i ntens i ty of l a nd us e (wi th
res pect to l oca l l a nd us e pl a n)
Yes
1.2
Cl ea rance of existing land, vegetation a nd
bui l di ngs ?
Yes
1.3
Crea tion of new l a nd us es ?
No
Details thereof (with approximate
quantities /rates, wherever possible)
with source of information data
Present use of land is Industrial.
Some of the units are already in
operation/ implemented and some
are under implementation. The status
of implementation has been specified
in Page # 1 of Form-1. There are
certainly some topographical changes
in the site due to implementation of
the units under expansion.
Existing land is more or less flat
without many undulations. Not much
of plantation in the area earmarked
for expansion. Hence no clearance of
vegetation
required
during
construction of the expansion units.
However as a part of greenbelt
development, vegetation is being
developed in the Plant premises.
Present use of land is already
converted for the industrial purpose.
Moreover extensive greenbelt will be
developed within the plant premises.
3
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
1.4
Pre-construction i nvestigations e.g. bore
hous es , s oi l tes ting?
Yes
1.5
Cons truction works ?
Yes
1.6
Demol i tion works ?
No
1.7
Tempora ry s i tes us ed for cons truction
works or housing of construction workers?
No
1.8
Above ground bui l di ngs , s tructures or
ea rthworks i ncluding l inear structures, cut
a nd fi l l or exca va tions
Yes
1.9
Underground works i ncl udi ng mi ni ng or
tunnel i ng?
No
1.10
Recl a ma tion works ?
No
1.11
Dredgi ng?
No
Investigations have been carried out
for soil for already implemented units
in the area earmarked for expansion
project activity along with water
analysis.
Construction work has been taken up
for some of the units for which E.C.
already accorded by honourable
Ministry and the construction for the
remaining units will be taken up after
obtaining the extension of validity of
Environmental clearance from MoEF
and NOC from CECB.
No demolition has been involved for
expansion
units
already
implemented/under implementation.
Similarly no demolition work will be
involved for un implemented units.
Construction workers are being taken
from
local
areas
only
for
implementation of expansion units.
Hence no housing is proposed for
construction workers.
Most of the structures in the
expansion project which have been
implemented/under implementation
are above the ground. Structures in
the expansion project which are not
implemented will also be above the
ground. However excavations are
involved for foundations pertaining to
expansion units. Excess cut will be
used for landfill.
No mining and tunneling are involved
for units pertaining to expansion
project
which
have
been
implemented/under implementation.
Similarly no mining or tunneling will
be involved in the unimplemented
expansion units.
No reclamation works are involved for
units pertaining to expansion project
which have been implemented/under
implementation.
Similarly
no
reclamation works will be involved in
the unimplemented expansion units.
No dredging works are involved for
units pertaining to expansion project
4
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
1.12
Offs hore s tructures ?
No
1.13
Production and manufacturing processes?
Yes
which have been implemented/under
implementation.
Similarly
no
dredging works will be involved in the
unimplemented expansion units.
No offshore structures are involved
for units pertaining to expansion
project
which
have
been
implemented / under implementation
/ unimplemented units.
The Sponge iron produced is melted
in Induction furnaces with concast to
produce Billets and these Billets will
be taken to a reheating furnace to
produce TMT bars/structural steels.
Ferro alloy unit will be established to
manufacture Si-Mn, Fe-Mn and Fe-Si
using Manganese ore, Quartz, pet
Coke, etc. as raw materials in
Submerged Electric Arc Furnaces.
1.14
Fa ci l i ties for s tora ge of goods or
ma teri a l s ?
Yes
1.15
Fa ci lities for treatment or disposal of solid
wa s te or l i qui d effl uents ?
Yes
Power will be generated by utilization
of hot waste flue gases from the kilns.
The dolochar from sponge iron will be
utilized in the FBC Boiler as fuels to
generate power.
Sheds have been constructed for
storage of some of the raw materials.
Other raw materials will be stored in
storage yards and products.
There is no effluent generation from
the process & cooling of Sponge iron
units which have been implemented
and in operation in the expansion
project.
In
the
remaining
unimplemented units of DRI kilns,
Induction furnaces, Rolled products &
Ferro alloys also closed circuit cooling
system will be adopted in the
expansion project.
Effluent from power plant such as
boiler blow down, DM Plant
regeneration will have pH between
9.5 and 10.5. Hence a neutralization
tank will be constructed for
neutralizing the boiler blow down &
DM plant regeneration water After
5
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
neutralization these two effluent
streams will be mixed in a Central
Monitoring Basin (CMB). The treated
effluent will be used for dust
suppression
and
Green
belt
development within the premises.
No effluent will be let out of the plant
premises. Hence Zero discharge
concept will be implemented in the
proposed project. Sanitary waste
water will be treated in Septic tank
followed by soak pit.
All the solid wastes generated from
the proposed project will be
reused/disposed as per CPCB norms
only.
Slag
generated
during
the
manufacturing of the Billets will be
crushed and after recovery of iron the
inert material will be used as landfill.
Slag from Ferro Alloys will be
reused/used in CI foundries/used in
road construction.
1.16
1.17
1.18
Fa ci l i ties for l ong term hous i ng of
opera tiona l
workers ?
New roa d, ra i l or s ea tra ffi c duri ng
cons truction or opera tion?
No
New roa d, ra i l , a i r wa terborne or other
tra ns port infrastructure includi ng new or
a l tered routes a nd s tations, ports, airports
No
No
Fly ash generated from the power
plant will be utilized in accordance
with the provisions of MoEF
notification on fly ash utilization.
No housing colony or township is
proposed.
There has been a marginal increase in
traffic volume during construction of
the expansion units for transportation
of construction materials. During
operation of the plant the raw
materials will be brought by rail upto
the nearest railway facility and from
there it will be brought upto the site
by road in covered trucks. The existing
roads can handle this additional
increase in vehicular traffic. Hence
there will not be any adverse impact
on road traffic/rail traffic due to the
proposed expansion project.
No
new
road/rail
transport
infrastructure is proposed project.
6
B.S. Sponge Iron Pvt. Ltd.
1.19
etc?
Cl os ure or diversion of existing tra ns port
routes or infrastructure leading to changes
i n tra ffi c movements ?
Form I for extension of EC validity
No
1.20
New or di verted tra ns mi s s i on l i nes or
pi pel i nes ?
Yes
1.21
Impoundment, da mmi ng, cul verting,
rea l i gnment or other cha nges to the
hydrol ogy of wa tercourses or a qui fers ?
No
1.22
1.23
Strea m cros s i ngs ?
Abs tra ction or tra ns fers of wa ter form
ground or s urfa ce wa ters ?
No
Yes
No closure or diversion of existing
transport routes is envisaged in the
expansion
projects
for
units
implemented / under implementation
/ yet to be implemented.
Water
resources
department,
Government of Chhattisgarh has
allocated 3700 Cum/day of water to
the plant from Chuinkansa nallah /
Mahanadi river.
A dedicated pipeline will be laid from
the river to the site.(Water Allocation
No-7266/F4-145/S-2/31/2009
dated- 16/09/2010)
No damming, culverting, realignments
are envisaged. There will not be any
changes to the hydrology of water
courses or aquifers due to the units
implemented / under implementation
/ yet to be implemented units.
No stream crossing is involved
Water required for the Expansion
project (for which E.C. accorded) will
be met from Chuinkansa nallah /
Mahanadi river.
1.24
Cha nges i n wa ter bodi es or the l a nd
s urfa ce a ffecting dra i na ge or run -off?
No
1.25
Tra ns port of pers onnel or ma teri a l s for
cons truction,
opera tion
or
decommi s s i oni ng?
Yes
1.26
Long-term
di s ma ntli ng
or
decommissioni ng or res tora tion works ?
Ongoi ng activity during decommissi oni ng
whi ch coul d ha ve a n i mpa ct on the
No
A dedicated pipeline will be laid for
transporting water. (Water Allocation
No-7266/F4-145/S-2/31/2009
dated- 16/09/2010)
No changes in water bodies, drainage
and land surface are anticipated as
the site is more or less flat.
Few vehicles are being provided for
transport
of
personnel
during
construction & operation of the plant.
Construction materials are being
transported in covered trucks. Raw
materials are being / will be
transported by rail & road. Hence
there is no significant impact on
environment due to transportation
pertaining to.
No such works are envisaged
No
No such works are envisaged
1.27
7
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
1.29
1.30
envi ronment?
Infl ux of peopl e to the a rea ei ther
tempora ri l y or perma nently?
Introduction of a l i en s peci es ?
Los s of native s pecies or genetic diversity?
1.31
Any other a ctions ?
1.28
Yes
Influx of people will be temporary.
No
No
No such activity is envisaged
As a part of greenbelt development
plan native species that are suitable
to that soil condition have been
planted in consultation with DFO as
per CPCB guidelines.
Nil
No
2. Use of Natural resources for construction or operation of the Project (such as land, water,
materials or energy, especially any resources which are non-renewable or in short supply)
S.No.
Information/checklist confirmation
2.1
La nd es peci a l l y undevel oped
a gri cul tura l l a nd (ha )
Yes/No
or
No
Wa ter (expected s ource & competing
us ers ) uni t: KLD
Yes
2.2
2.3
Mi nera l s (MT)
Yes
2.4
Cons truction ma teri a l – s tone,
a ggregates, sand / s oil (expected s ource
– MT)
Fores ts a nd timber (s ource – MT)
Energy i ncl udi ng el ectri ci ty a nd fuel s
(s ource, competing us ers ) Uni t: fuel
Yes
2.5
2.6
No
Yes
Details thereof (with approximate
quantities /rates, wherever possible)
with source of information data
Present use of land is Industrial. Total
90 acres of land was available with
the management and expansion is /
will be carried in the existing plant
premises only.
Out of total land 30 Ha. of land is
earmarked for greenbelt.
Water required for the Expansion
project (for which E.C. accorded) will
be met from Chuinkansa nallah /
Mahanadi river.
A dedicated pipeline will be laid for
transporting water. The total water
requirement for expansion is 3700
cum/day. (Water Allocation No7266/F4-145/S-2/31/2009
dated- 16/09/2010)
Iron ore
: 192000 TPA
Coal (DRI)
: 156000 TPA
Coal (Power) : 167400 TPA
Dolomite
: 4800 TPA
Scrap
: 141750 TPA
Ferro Alloys
: 810 TPA etc
All construction materials such as
stone, sand, soil are available locally.
Nil
As now Electricity required for the
existing plant is being taken from
8
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
(MT), energy (MW)
2.7
Any other na tura l res ources (us e
a ppropri a te s tanda rd uni ts )
No
nearby grid. Once the power plant is
established, power will be sourced
from captive power plant.
Nil
3.
Use, storage, transport, handling or production of substances or materials, which could be
harmful to human health or the environment or raise concerns about actual or perceived risks to
human health
S. No. Information/Checklist confirmation
Yes/No Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
3.1
Us e of substances or ma teri a l s , whi ch
Yes
LDO/HFO will be stored in Storage
a re ha zardous (a s per MSIHC rul es ) to
tanks with Dyke wall arrangement as
huma n health or the environment (flora ,
per OISD norms. All the HWM rules
fa una , a nd
and regulations will be followed.
wa ter s uppl i es )
Hence there will not be any adverse
impact on human health &
environment due to the proposed
project.
3.2
Cha nges i n occurrence of di s ea s e or
No
Closed circuit cooling system has
a ffect di s ea s e vectors (e.g. i ns ect or
been
adopted in DRI units
wa ter borne di s ea s es )
implemented as part of expansion
project. In other units like induction
furnaces, DRI kilns, submerged arc
furnaces which are yet to be
implemented/under implementation
also closed circuit cooling system will
be adopted. In power plant effluent
generated will be treated to comply
with CECB norms and will be partly
utilized for dust suppression partly
for ash conditioning and the
remaining
for
green
belt
development.
High efficiency ESPs will be installed
to the waste heat recovery boilers to
bring down the PM to within the
norms.
Fume extraction system with
bagfilters will be provided to the
Induction furnaces/submerged arc
furnaces to bring down the
particulate matter to within the
norms.
High efficiency ESP will be installed
9
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
to the FBC Boiler of the power plant
to bring down the particulate matter
in the exhaust gas to within the
norms.
3.3
Affect the wel fa re of peopl e e.g. by
cha ngi ng l i vi ng condi tions ?
No
3.4
Vul nerable groups of people who coul d
be a ffected by the project e.g. hos pi tal
pa tients , chi l dren, the el derl y etc.,
No
3.5
Any other ca us es
No
Ash disposal will be in accordance
with MoEF notification on Fly ash
utilization. All required Emission
control systems will be installed and
operated to comply with the norms.
Hence no water borne diseases are
anticipated due to the proposed
project.
Not Applicable as the expansion
project
has
already
created
employment in the expansion project
will
create
employment
opportunities in the area and thereby
a substantial improvement in the
socio-economic status of people in
the area.
High
efficiency
Electro Static
Precipitator (ESP) will be installed to
WHRBs & FBC Boiler to bring down
the particulate matter in the exhaust
gas to within the standards.
Fume extraction system with bag
filters are being / will be provided to
control the fugitive emissions from
induction furnaces & Submerged arc
furnaces will be collected through
hoods then treated in bagfilters to
bring down the particulate matter in
the exhaust gases to within the
standards and then discharged into
the atmosphere through stacks
whose heights are in accordance with
CPCB norms. There are no hospitals
and schools in the vicinity of the
plant. Hence there is/will not be any
adverse impact on vulnerable groups
due to the proposed project.
Not Applicable
10
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
4. Production of solid wastes during construction or operation or decommissioning (MT/month)
S.No.
Information/Checklist confirmation
Yes/No
4.1
Spoi l , overburden or mi ne wa s tes
Yes
4.2
Muni ci pa l wa s te (domes tic a nd or
commerci a l
wa s tes )
Ha za rdous wa s tes (a s per Ha za rdous
Wa s te
Ma na gement Rul es )
Yes
Other i ndus tri a l proces s wa s tes
Yes
4.3
4.4
Yes
Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
The dug soil during excavation is
being/will be used for filling of low
lying
areas
in the already
implemented/yet
to
be
implemented units.
MSW will be disposed off as per
norms.
Waste Oil: 5KL/annum.
This waste oil will be stored in HDPE
drums and will be given to CECB
approved vendors. All HWM rules
will be followed.
The slag generated during the
Manufacture Ferro Alloys will be
reused/used in CI foundries/used in
Road construction.
The solid waste from sponge iron
will be Dolochar, accretion slag,
bagfilter dust, wet scraper sludge.
Dolochar will be used in the FBC
power plant and others will be given
to brick manufacturers/ used in road
construction
Slag from SMS will be crushed and
after recovery of iron, the inert
material is used for landfill and
similar practice will be followed for
other units.
4.5
4.6
4.7
Surpl us product
Sewa ge s l udge or other s l udge from
effl uent trea tment
Cons truction or demol i tion wa s tes
No
No
Yes
4.8
Redunda nt ma chi nery or equi pment
No
4.9
Conta minated s oi l s or other ma teri a l s
No
Flyash generated from the power
plant will be in accordance with
MoEF Notification on fly ash
utilization.
Not Applicable
Not Applicable
Construction wastes are being/ will
be disposed off as per guidelines.
No redundant machinery will be
kept in the premises.
No contamination of soils or no
contaminated materials will be kept
11
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
4.10
Agri cul tura l wa s tes
No
in the plant.
Not applicable
4.11
Other s ol i d wa s tes
No
Not applicable.
5.Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr)
S.No.
Information/Checklist confirmation
5.1
Emi s sions from combustion of fossil fuels
from s tationa ry or mobi l e s ources
5.2
Emi s sions from production proces s es
Yes/No
Yes
Yes
Details thereof (with approximate
quantities/rates, wherever possible)
with source of information data
The emissions of concern from the
project will be are PM, SO2 & NOx.
High efficiency ESPs will be provided
to the FBC Boiler to bring down the
particulate emission in the exhaust
gas to within the norms.
Adequate stack height as per CPCB
norms will be provided for effective
dispersion of SO2 emissions into the
atmosphere. Low NOx burners will
be provided to FBC Boilers to control
NOx emissions. Hence there will not
be any
adverse impact on
environment due to the expansion
project.
The emissions of concern from the
project will be are PM, SO2 & NOx.
High efficiency ESPs will be provided
to the WHRB & FBCs to bring down
the particulate emission in the
exhaust gas to within the norms.
Fume extraction system with
bagfilters will be provided to treat
the flue gases from SMS &
Submerged furnaces and discharged
through stack of adequate height.
5.3
Emi s s i ons from ma teri a l s ha ndl i ng
i ncl udi ng s tora ge or tra ns port
Yes
Adequate stack height as per CPCB
norms will be provided for effective
dispersion of SO2 emissions into the
atmosphere. Hence there will not be
any adverse impact on environment
due to the expansion project.
Dust suppression system is provided
at raw material unloading areas in
12
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
already implemented units / will be
provided for unimplemented units.
Dust extraction system with bag
filters will be provided at all the dust
emanating areas. All conveyors will
be covered with GI sheets to prevent
the fugitive dust.
5.4
Emi s sions from cons truction a ctivi ties
i ncl udi ng pl a nt a nd equi pment
Yes
5.5
Dus t or odours from ha ndl i ng of
ma teri a l s i ncl udi ng cons truction
ma teri a l s , s ewa ge a nd wa s te
Emi ssions from i nci nera tion of wa s te
Emi s sions from burning of waste i n open
a i r (e.g. s l a s h ma teri a l s , cons truction
debri s )
Emi s s i ons from a ny other s ources
No
5.6
5.7
5.8
Junction hoppers and other areas
where fugitive dust is likely to be
generated will be provided with dust
extraction system with bag filters.
Some dust emissions will be
generated during construction. Dust
curtains will be provided all round
the area to prevent the dust
emissions.
Not applicable
No
No
Not applicable
All such wastes will be disposed
along with municipal solid waste.
No
Nil
6.0 Generation of Noise and Vibration, and Emissions of Light and Heat:
Details thereof (with approximate
quantities/rates, wherever possible)
S.No.
Information/Checklist confirmation
Yes/No
with source of information data with
source of information data
6.1
From opera tion of equi pment e.g.
No
All machinery used will be as per
engi nes , ventil a tion pl a nt, crus hers
OSHA/MOEF guidelines. Earplugs will
be provided to workers working in
the noise prone areas. Ambient noise
levels will be in accordance with
MOEF notification dated 14-02-2000
i.e. noise levels will be < 75 dBA
during daytime and < 70 dBA during
night time.
6.2
From i ndus tri a l or s i mi l a r proces s es
Yes
Acoustic enclosures will be provided
to STG.
The ambient noise levels will be in
accordance with MOEF notification
dated 14-02-2000 i.e. noise levels will
be < 75 dBA during daytime and < 70
13
B.S. Sponge Iron Pvt. Ltd.
Form I for extension of EC validity
6.3
From cons truction or demol i tion
Yes
6.4
From bl a s ting or pi l i ng
No
6.5
From cons truction or operational tra ffi c
Yes
6.6
6.7
From l i ghting or cool i ng s ys tems
From a ny other s ources
No
No
dBA during night time.
Construction equipment will cause
some noise. Ear plugs will be
provided to construction workers
who work near the noise generating
equipment.
No such operations are involved.
Vehicles used by construction staff
are minimal. The noise levels will be
in accordance with MoEF notification
dated 14-02-2000.
Not applicable
Not applicable
7.
Risks of contamination of land or water from releases of pollutants into the ground or into
sewers, surface waters, groundwater, coastal waters or the sea:
7.1
From ha ndling, s torage, use or s pillage of
No
HFO/LDO will be stored in designated
ha za rdous ma teri a l s
storage area with dyke arrangement
as per OISD norms. Good housing
practices will be adopted to prevent
any spillages. Hence there will not be
any
adverse impact on the
environment due to the proposed
project.
7.2
From di s cha rge of s ewa ge or other
No
There will be no effluent generation
effl uents to water or the land (expected
from the process & cooling of Sponge
mode a nd pl a ce of di s cha rge)
iron, Billets, Rolled products & Ferro
alloys as
closed circuit cooling
system is proposed to be adopted in
the proposed project. Hence no
waste water generation from the
proposed project.
Effluent from power plant such as
boiler blow down, DM Plant
regeneration will have pH between
9.5 and 10.5. Hence a neutralization
tank will be constructed for
neutralizing the boiler blow down &
DM plant regeneration water After
neutralization these two effluent
streams will be mixed in a Central
Monitoring Basin (CMB). The treated
effluent will be used for dust
suppression
and
Green
belt
development within the premises.
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B.S. Sponge Iron Pvt. Ltd.
7.3
By deposition of pollutants emitted to air
i nto the l a nd or i nto wa ter
Form I for extension of EC validity
No
No effluent will be let out of the
plant premises. Hence Zero discharge
concept will be implemented in the
proposed project. Sanitary waste
water will be treated in Septic tank
followed by soak pit.
High efficiency ESPs are being / will
be installed to WHRB & FBC boiler
stacks to bring down the PM to
within the norms. Fume extraction
system with bag filters will be
provided to treat the gases and the
secondary fugitive emissions from
the SMS.
7.4
From a ny other s ources
No
Unloading areas will be provided
with water sprinklers to prevent the
fugitive dust. All conveyors will be
completely covered with GI sheets.
Ash will be stored in silo and entire
ash will be given to Cement plants /
brick manufacturers. Hence there will
not be any major deposition of
pollutants into the air/land/water.
Not applicable
7.5
Is there a ri s k of l ong term bui l d up of
pol l utants i n the envi ronment from
thes e s ources ?
No
Not applicable
8. Risk of accidents during construction or operation of the Project, which could affect human
health or the environment
S.No.
Information/Checklist confirmation
Yes/No
8.1
From expl osions, spillages, fires etc from No
s tora ge, handling, us e or production of
ha za rdous s ubs tances .
Details thereof (with approximate
quantities /rates, wherever possible)
with source of information data
LDO/HFO will be stored in storage
tanks with dyke wall arrangement as
per OISD guidelines.
Waste oil will be stored in covered
HDPE drums in designated area and
will be given to CECB approved
vendors.
Good housekeeping
practices will be adopted. Hence
there will not be any adverse impact
on environment
15
B.S. Sponge Iron Pvt. Ltd.
8.2
8.3
From a ny other ca us es
Coul d the project be affected by na tura l
di s asters ca using environmental damage
(e.g. fl oods , ea rthqua kes , l a nds l i des ,
cl oudburs t etc)?
Form I for extension of EC validity
No
No
Not applicable
Not applicable
9.
Factors which should be considered (such as consequential development) which could lead
to environmental effects or the potential for cumulative impacts with other existing or planned
activities in the locality
Details thereof (with approximate
S.No. Information/Checklist confirmation
Yes/No
quantities/rates, wherever possible)
with source of information data
9.1
Lea d to devel opment of s upporti ng
fa ci l i ties , a nci l l a ry devel opment or
development stimulated by the project
whi ch coul d ha ve i mpa ct on the
envi ronment e.g.:
No
No such activities are envisaged
 Supporting i nfra s tructure (roa ds ,
power s upply, wa ste or waste water
trea tment, etc.)
 Hous i ng devel opment
 Extra ctive i ndus tri es
 Suppl y i ndus tri es
 Other
9.2
Lea d to a fter-us e of the s i te, whi ch
No
Not applicable
coul d ha ve a n i mpa ct on the
envi ronment
9.3
Set a precedent for l ater developments
Yes
With the improvement in the socioeconomic status of the people in the
area, later developments
are
expected.
9.4
Ha ve cumul a tive effects due to
Yes
The emissions from other industries
proxi mity to other exis ting or pl a nned
in the area will also be considered
projects wi th s i mi l a r effects
while evaluating the incremental
concentrations.
(III) ENVIRONMENTAL SENSITIVITY
S.No.
Areas
1
Area s protected under i nterna tiona l
conventions, na tional or local l egislation
for thei r ecological, l andscape, cul tura l
or other rel a ted va l ue
Name /
Identity
Not Applicable
Aerial distance
(within 15 km.)
Proposed project
location boundary
….
16
B.S. Sponge Iron Pvt. Ltd.
2
Taraimal RF (N)
Barkachhar RF (E)
Rabo RF (W)
Maghat PF (NNE)
Samaruna RF (NNW)
Paihar PF(NE)
Urdana RF(SW)
Protected Forest (SE)
2.0 kms.
6.0 Kms.
9.0 Kms.
6.5 Kms.
7.5 Kms.
5.0 Kms.
6.0 Kms.
6.0 Kms.
Kelo River
Gerwani nallah
Area s us ed by protected, i mportant or
--s ensitive s peci es of fl ora or fa una for
breeding, nesting, foraging, resting, over
wi nteri ng, mi gra tion
Inl and, coastal, marine or underground
Under ground water
wa ters
3.0 Kms.
2.4 Kms.
5
Sta te, Na tiona l bounda ri es
Not applicable
6
Routes or facilities used by the publ i c for
a cces s to recrea tion or other touri s t,
pi l gri m a rea s
Defence i ns tal l a tions
3
4
7
8
9
10
11
12
Area s which a re important or sensitive for
ecol ogi ca l rea s ons - Wetla nds ,
wa tercours es or other wa ter bodi es ,
coa s tal zone, bi os pheres , mountai ns ,
fores ts
Form I for extension of EC validity
--State Highway
Nil
Dens el y popul a ted or bui l t-up a rea
Nil
Area s occupied by s ens i tive ma n-ma de Nearest village:
l a nd us es (hospitals, schools, places of
worship, community facilities)
Area s containing i mportant, high qua l i ty
--or s ca rce res ources
(ground water resources, surface
resources, forestry, agriculture, fisheries,
tourism, minerals)
Area s already s ubjected to pol l ution or
--envi ronmental da ma ge. (those where
existing legal environmental standards
are exceeded)
Area s susceptible to natural hazard which
--coul d ca us e the project to pres ent
envi ronmental probl ems
(earthquakes, subsidence, landslides,
erosion, flooding or extreme or adverse
climatic conditions)
---
Available at the site
Gharghoda
to
Raigarh – 0.6 Kms.
Not applicable
Not applicable
Taraimal -1.0 kms.
Not applicable
Not applicable
Based
on
the
historical data, the
site is not likely to
prone
to
earthquakes, floods,
etc.
17
B.S. Sponge Iron Pvt. Ltd.
(IV)
Form I for extension of EC validity
PROPOSED TERMS OF REFERENCE FOR EIA STUDIES
NOT APPLICABLE
We request the Honorable Ministry to kindly extend the validity of the Environmental
Clearance order issued earlier vide order No. J-11011 / 313 / 2008 – IA II (I) dated 01-01-2009
in order to complete the remaining unimplemented portion of the proposed expansion for
which Environmental Clearance has been accorded.
“I hereby gi ven undertaking that the data and information given i n the a ppl i ca tion a nd
encl osures a re true to the best of my knowledge a nd belief and I a m a ware that i f a ny part of the
da ta and information submitted is found to be false or misleading a t any s tage, the project will be
rejected a nd cl ea ra nce gi ve, i f a ny to the project wi l l be revoked a t our ri s k a nd cos t.
Authori zed Signatory
for B.S. SPONGE IRON PVT. LTD.
Date: 28-11-2013
Place: Ra i pur
DIRECTOR
Encl:
1. Updated Form-I (for EC Extension)
2. E.C. Order issued vide Order No. Environmental Clearance order issued vide No. J-11011 / 313 /
2008 – IA II (I) dated 01/01/2009.
18