SUBMITTAL FORM NO. 2003-17P MicroMetl DATE: 2/12 Centrifugal Power Exhaust for Carrier 48/50TC A/B04-A/B07; 50TCQ A04-A07; 48/50LC,HC A04-A06; 50HCQ A04-A06; 48/50TF,TM,HJ,TFQ 004-007; 48/50HE 003-006 Units (Down Discharge) SUBMITTED TO COMPANY: Part Number: 1682-0103 4682-0103 5682-0103 Power Exhaust Specifications DRAWN BY: JOB NAME: EQUIPMENT: NOTES: Power Exhaust • The MicroMetl power exhaust includes the fully modulating slide-in economizer and power exhaust module, shipped from the factory as a completely assembled economizer and power exhaust hood. • Blower motor includes automatic internal thermal protection. • Blower motor includes adjustable pulley. • Transformer, contactor, and relay are factory mounted in a NEMA box. • ETL Listed • Blowers have prelubricated ball bearings with rubber isolators and a dynamically balanced wheel. • Uses filter rack and filter access door shipped with HVAC unit. • Gear driven damper blades for smooth operation. • Modulating power exhaust option available. MicroMetl Part Numbers External Static in wg. (2) 1682-0103 208/230V 3PH 4682-0103 460V 3PH 5682-0103 575V 3PH CFM Performance 0.1 0.2 0.25 0.3 Full Load Amps (1) Motor RPM HP 1725 1/2 2.3/2.2 2375 2125 2000 1850 1.1 0.65 Weight: 225 lbs Note: (1) For proper wire sizing to the unit add unit full load amps and MicroMetl power exhaust full load amps. (2) External static would be specific to each job and may include return air duct, dampers in return air and/or return grilles. CM C LISTED ® CM LISTED Power exhaust potentiometer on logic must be set to bring power exhaust on when outside air is fully open and return air is fully closed. End switch not used with modulating power Drive gear exhaust. ® Access door shipped with HVAC unit Economizer motor and harness attached to the motor Side View Filters Gear driven dampers 23 13/16" Evaporation coil Access doors to blower motor and controls (opposite side) Economizer includes Honeywell W7212 controller capable of CO2, demand control and power exhaust control. Control Access Relief damper 3 1/2" THIS DOCUMENT IS THE PROPERTY OF MICROMETL CORPORATION AND IS DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL NOT BE DISCLOSED OR USED WITHOUT MICROMETL'S WRITTEN CONSENT. MMC INDIANAPOLIS • 3035 NORTH SHADELAND AVENUE, SUITE 300 • INDIANAPOLIS, IN. 46226 • 1-800-662-4822 •• MMC WEST • 905 SOUTHERN WAY • SPARKS, NV 89431 • 1-800-884-4662 INSTALLATION INSTRUCTIONS MicroMetl For 1682/4682/5682 Series CAUTION! Always disconnect power before changing filters. ILL. #2 (7.5-12.5 Ton Only) CAUTION! Exhaust fan can cause severe injury. Always disconnect power before servicing. ILL. #1 INSTRUCTIONS 1. Disconnect the power to HVAC unit. 2. Remove the bottom panel from the HVAC unit and discard. Remove top filter access door and set aside for later use. (ILL. 1) 3. Uncrate the MicroMetl economizer 4. Remove the discharge air sensor from the economizer and install in the supply air chamber/duct. See wiring diagram and ILL. 6A. 5. Install the power exhaust supports for 200 and 300 styles. Use #12 x 1” tek screws to secure the supports to the base of unit (3 each). Use #8 x 1/2” tek screws to secure the supports to the unit’s economizer post (2 each). (ILL. 2 and 2A) 6. Slide the economizer into the return chamber, being sure not to pinch the harness. (ILL. 3) The rear flange of the economizer slides under the tab on the duct flanges (see rear flange detail). Secure economizer in place through side and bottom mating flange holes. 7. Connect the 12 pin plug/harness form the economizer into the 12 pin plug in the HVAC unit. HVAC unit’s filter door Unit Save Disc ard #12 Screws HVAC unit’s bottom panel. Remove and discard. Factory Provided supports (2) Flush to unit side ILL. #2A ILL. #3 Power Exhaust Support Unit HVAC unit corner post #8 Screw Power Exhaust Support Detail (Top View) Economizer Power Exhaust Specifications MicroMetl Part No. External Static in. wg. (2) 1682-0103 208/230V 3PH 4682-0103 460V 3PH 5682-0103 575V 3PH 1682-0203 208/230V 3PH 4682-0203 460V 3PH CFM performance 0.1 0.2 0.25 0.3 Full Load Amps(1) 2375 2125 2000 1850 1.1 3300 3000 2700 1.7 575V 3PH 1.1 6.6/6.6 460V 3PH MMC 1/2 1725 1 3.3/3.4 3800 208/230V 3PH 575V 3PH 1725 .65 1682-0303 5682-0303 HP Economizer clip on HVAC unit 2.3/2.2 5682-0203 4682-0303 Motor RPM 4200 4075 4000 3850 3.3 Economizer Slide economizer rear flange into tab Unit base 1725 2 Rear Flange Detail 2.4 3035 N. Shadeland Ave, Suite 300 Indianapolis, IN. 46226 MMC WEST 202 South 18th. St. Sparks, NV. 89431 Manufacturer reserves the right to discontinue, or change at any time, specifications, designs and prices without notice and without incurring obligations. Form No. 1999-21P Copyright MicroMetl Corporation 2003 All rights reserved 1 ILL. #6A (Side View) ILL. #5 Filter access door Mount discharge sensor here Water entrainment filter Power exhaust hood ECONOMIZER WIRING INSTRUCTIONS ILL. #6 Thermostat Connection Board 1 2 Red NOTE: There are (4) loose wires available in the HVAC unit. Connect the pink and violet wires to the discharge sensor. Do not use the brown and white wires 3 4 5 Plug harness installed in HVAC units Maintains mixed air temperature between 50O-56O. If using a fixed dry bulb, the orange wire will house a 620 ohm resistor. To compressor lockout “2” on HVAC unit (if 2 stage is used) Do not use Brw Connect the pink and violet wires to the discharge sensor. Do not use brown or white wires Compressor lockout switch on some models. Lockouts out compressors at 35O F (+/- 5O) Field wire if desired. Remove this jumper / resistor when using differential enthalpy. To compressor lockout “1” on HVAC unit MicroMetl discharge sensor (mount in blower compartment) Pink 4 If using differential enthalpy, setpoint should be at “D”. Enthalpy or adj. dry bulb Actuator Logic Exhaust Fan Set Point MicroMetl economizer harness / plug 620 OHM Resister + SR Minimum Position Setting DCV / CO2 maximum setpoint Red DCV / CO2 activation setpoint Power exhaust fan connection To optional CO2 sensor 2 EF EF1 AQ AQ1 Black N 24V HOT Enthalpy changeover setpoint 1 MicroMetl Integrated Economizers The purpose of an economizer is to use outdoor air for cooling, whenever possible, to reduce compressor operation. The fully open actuator cannot satisfy the space demand, mechanical cooling is sequenced on. During the unoccupied period, the actuator will override minimum position setting and drive fully closed. On a loss of power, the actuator will spring return fully closed. The economizer system initially responds to a signal from the cooling thermostat and functions as a true first stage for cooling, while providing maximum fuel economy. The economizer automatically locked out during the heating mode and holds the outdoor air damper at the minimum position settings. When in heating operation, or when outdoor air temperature or enthalpy conditions are high, economizer operation is locked out, and actuator os held at minimum position. During the occupied period, on a call for cooling, when outdoor air temperature or enthalpy conditions are low, the economizer actuator will proportion to maintain between 50O F and 56O F at thermistor discharge sensor. The staging relay is used when the first stage compressors must provide mechanical cooling when assisting the economizer. The staging relay can be omitted when the second stage compressors can be used to assist the economizer with mechanical cooling. If the mixed or discharge temperature is above 56O F, actuator will open to admit additional outdoor air until the temperature return to the 50O to 56O F range. If the mixed or discharge air temperature is below 50O F, the actuator will proportion closed, shutting the outdoor air damper until the temperature returns to the 50O to 56O F range. During the occupied period, the actuator will not close past the minimum position. If the fully open actuator cannot satisfy the space demand, mechanical cooling is sequenced on. 3 Component Description 6 1 4C 3 4A 2 4B 5 1. Damper actuator ...9901-1865 provides 24v modulating control of economizer damper, 25 in. lb. of torque, (Honeywell M7215A-1008) 4A. Entahlpy sensor ...9901-0018 senses and combines temperature and humidity of outdoor air. And also provides the signal to the economizer logic. (Honeywell C7400A used on 1008-0100) 2. Discharge sensor ...9901-0001 provides a signal (3000 Ohms at 25O C or 77O F) to the actuator during free cooling or economizer mode. The signal opens the economizer damper until the discharge temperature drops below 55O. At this time the signal causes the motor to modulate the damper and mix outside air with return air to maintain a 50O F to 56O F discharge temperature. 4B. Adjustable dry bulb ...9901-2251 senses temperature of outside air and provides signal to the economizer logic. (Honeywell C7660A-1001 used on 1009-0100) 4C. Fixed dry bulb ...9901-0183 senses temperature of outside air. If below 70O setpoint, allows for free cooling. 3. Economizer logic ...9901-1805 accepts input from discharge sensor and outside air sensor. Analyzes input to control actuator modulation and economizer switching. Logic also houses minimum position adjustment, enthalpy or adjustable dry bulb adjustment, power exhaust control, and CO2 demand control ventilation adjustment. When used with optional differential sensor in the return air, the logic is capable of selecting the most economical air available for cooling. (Honeywell W7212-C) 4 5. Wire harness color coded and pre-wired to actuator and economizer logic. 6. Compressor lockout ...9901-0252 locks out compressor when temperature falls below 35OF (+/- 5OF). Shipped with economizer, but must be field wired, if desired. Power Exhaust Wiring ILL. #8 POWER EXHAUST WIRING INSTRUCTIONS Disconnect box 8. Set the power exhaust in front of the economizer. Attach the two wire low voltage harness from the power exhaust to its mating plug in the economizer side flange. (ILL. 8A) Attach the high voltage cable from the power exhaust to its mating plug in the economizer. Route the high voltage cable to the HVAC unit controls. (ILL. 8) Coil and filter rack 9. Install the power exhaust hood assembly over the economizer. NOTE: The hood hooks over the top of the economizer (See Hood Latch Detail). Use #12 x 1” screws to secure the power exhaust hood to the unit’s economizer posts and power exhaust supports. 10. Locate the exhaust setpoint potentiometer on the economizer controller logic. Adjust the potentiometer so that the exhaust fan is activated when the outside air dampers are completely open. Wire path determined by installer 1682 power exhaust 11. Wire power exhaust per diagram on next page. Secure wires in place away from all moving parts. 12. First Calculate MCA New using the following formula: Economizer Installation hook on the hood MCA New = MCA unit only + MCA of Power Exhaust For example, using a 48HJD006 - 5 unit with MCA = 28.9 and MOCP = 35, with CRPWREXH030A00 power exhaust. MCA New = 28.9 amps + 1.6 amps = 30.5 amps. Rain Hood 13a. If MCA New < MOCP for the HVAC unit, you can tie the power wire to the HVAC contactor terminal strip. See Diagram 1, or follow 13b. If installed in unit, tap off terminal block capable of handling more than 1 wire. Hood Latch Detail **Route power exhaust wire to protect from damage (from impact, pull, sharp edges, hot surfaces, etc.) 13b. If MCA New > MOCP for the HVAC unit, you must run power wire for the power exhaust to an external disconnect. Make sure the disconnect is sized properly for the power from the power exhaust as well as the HVAC unit. ILL. #8A *Refer to Diagram 1 on Page 6 for more information. 13. If using modulating power exhaust option, refer to modulating options page. IMPORTANT NOTE: Follow all local codes when wiring system. CAUTION! Outside air blades must be completely open before exhaust fan is activated. Adjust end switch accordingly. CAUTION! Exhaust fan can cause severe injury. Always disconnect power before servicing. 5 13a 13b DIAGRAM 1 NOTES: 1. 575 V transformer No. HT01AH859 is ordered separately from power exhaust. 2. Economizer actuator and controller are shipped with the economizer - not with power exhaust. 3. Connections from End Switch plug to the economizer controller are made by installer. 4. If a single power source is to be used, size wire to include power exhaust MCA and MOCP. Check MCA and MOCP When power exhaust is powered through the unit. Determine the new MCA including the power exhaust using the following formula: MCA New = MCA unit only + MCA of Power Exhaust For example, using a 48HJD006 - 5 unit with MCA = 28.9 and MOCP = 35, with CRPWREXH030A00 power exhaust. MCA New = 28.9 amps + 1.6 amps = 30.5 amps. If the new MCA does not go over the MOCP published, then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is OK. If “MCA New” is larger than the published MOCP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC. 6 Power Exhaust Wiring ILL. #10 24-Volt Transformer Color Code CONTROL BOX IN POWER EXHAUST Common Yellow Yellow Yellow Black Power Red - 208V Orange - 230V Black - 460V Grey - 575V NOTE: 1) Wire transformer according to it’s wiring description and the customer specifications. 2) Transformer, contactor and fuses are to be mounted in a NEMA type electrical box. 3) Use 14 AWG or larger conductor for wiring. 4) Follow all local codes. **Refer to Diagram 1. Use the formula on page 6 and 7 to determine electrical configuration. **Wire color can be substituted to Red, White, Black, and Green between the motors and power exhaust terminal block. PLUG #2 Wiring Diagram For 102S-0100 Two Speed Power Exhaust Controller Low Speed ELECTRICAL BOX R1 Low speed motor 1 LOW SPEED 7 Mounted on economizer actuator BLUE YELLOW BLACK BLUE YELLOW BLACK BLUE YELLOW BLACK Power Red - 208V Orange - 230V Black - 460V Grey - 575V T5 T6 motor COMMON Common Yellow Yellow Yellow Black NOTE: 1) Wire transformer according to it’s wiring description and the customer specifications. **Refer to Diagram 1. Use the formula on page 6 and 7 to 2) Transformer, contactor and determine electrical configuration fuses are to be mounted in a 25 ft. SE0W/ NEMA type electrical box. S0W Power 3) Use 14 AWG or larger Cord conductor for wiring. High speed 4) Follow all local codes. GROUND ORANGE BLUE YELLOW BLACK POWER GROUND YELLOW YELLOW T4 24-Volt Transformer Color Code A B R1 9 6 ORANGE High Speed 7 T1 T2 T3 Mounted on economizer actuator **Wire color can be substituted to Red, White, Black, and Green between the motors and power exhaust terminal block. Power Exhaust Static Data X denotes factory settings X denotes factory settings 11
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