SUBMITTAL FORM NO. 2003-17P MicroMetl DATE: 2/12 Centrifugal Power Exhaust for Carrier 48/50TC A/B04-A/B07; 50TCQ A04-A07; 48/50LC,HC A04-A06; 50HCQ A04-A06; 48/50TF,TM,HJ,TFQ 004-007; 48/50HE 003-006 Units (Down Discharge) SUBMITTED TO COMPANY: Part Number: 1682-0103 4682-0103 5682-0103 Power Exhaust Specifications DRAWN BY: JOB NAME: EQUIPMENT: NOTES: Power Exhaust • The MicroMetl power exhaust includes the fully modulating slide-in economizer and power exhaust module, shipped from the factory as a completely assembled economizer and power exhaust hood. • Blower motor includes automatic internal thermal protection. • Blower motor includes adjustable pulley. • Transformer, contactor, and relay are factory mounted in a NEMA box. • ETL Listed • Blowers have prelubricated ball bearings with rubber isolators and a dynamically balanced wheel. • Uses filter rack and filter access door shipped with HVAC unit. • Gear driven damper blades for smooth operation. • Modulating power exhaust option available. MicroMetl Part Numbers External Static in wg. (2) 1682-0103 208/230V 3PH 4682-0103 460V 3PH 5682-0103 575V 3PH CFM Performance 0.1 0.2 0.25 0.3 Full Load Amps (1) Motor RPM HP 1725 1/2 2.3/2.2 2375 2125 2000 1850 1.1 0.65 Weight: 225 lbs Note: (1) For proper wire sizing to the unit add unit full load amps and MicroMetl power exhaust full load amps. (2) External static would be specific to each job and may include return air duct, dampers in return air and/or return grilles. CM C LISTED ® CM LISTED Power exhaust potentiometer on logic must be set to bring power exhaust on when outside air is fully open and return air is fully closed. End switch not used with modulating power Drive gear exhaust. ® Access door shipped with HVAC unit Economizer motor and harness attached to the motor Side View Filters Gear driven dampers 23 13/16" Evaporation coil Access doors to blower motor and controls (opposite side) Economizer includes Honeywell W7212 controller capable of CO2, demand control and power exhaust control. Control Access Relief damper 3 1/2" THIS DOCUMENT IS THE PROPERTY OF MICROMETL CORPORATION AND IS DELIVERED UPON THE EXPRESS CONDITION THAT THE CONTENTS WILL NOT BE DISCLOSED OR USED WITHOUT MICROMETL'S WRITTEN CONSENT. MMC INDIANAPOLIS • 3035 NORTH SHADELAND AVENUE, SUITE 300 • INDIANAPOLIS, IN. 46226 • 1-800-662-4822 •• MMC WEST • 905 SOUTHERN WAY • SPARKS, NV 89431 • 1-800-884-4662 ILL. #6A (Side View) ILL. #5 Filter access door Mount discharge sensor here Water entrainment filter Power exhaust hood ECONOMIZER WIRING INSTRUCTIONS ILL. #6 Thermostat Connection Board 1 2 Red NOTE: There are (4) loose wires available in the HVAC unit. Connect the pink and violet wires to the discharge sensor. Do not use the brown and white wires 3 4 5 Plug harness installed in HVAC units Maintains mixed air temperature between 50O-56O. If using a fixed dry bulb, the orange wire will house a 620 ohm resistor. To compressor lockout “2” on HVAC unit (if 2 stage is used) Do not use Brw Connect the pink and violet wires to the discharge sensor. Do not use brown or white wires Compressor lockout switch on some models. Lockouts out compressors at 35O F (+/- 5O) Field wire if desired. Remove this jumper / resistor when using differential enthalpy. To compressor lockout “1” on HVAC unit MicroMetl discharge sensor (mount in blower compartment) Pink 4 If using differential enthalpy, setpoint should be at “D”. Enthalpy or adj. dry bulb Actuator Logic Exhaust Fan Set Point MicroMetl economizer harness / plug 620 OHM Resister + SR Minimum Position Setting DCV / CO2 maximum setpoint Red DCV / CO2 activation setpoint Power exhaust fan connection To optional CO2 sensor 2 EF EF1 AQ AQ1 Black N 24V HOT Enthalpy changeover setpoint 1 Power Exhaust Wiring ILL. #8 POWER EXHAUST WIRING INSTRUCTIONS Disconnect box 8. Set the power exhaust in front of the economizer. Attach the two wire low voltage harness from the power exhaust to its mating plug in the economizer side flange. (ILL. 8A) Attach the high voltage cable from the power exhaust to its mating plug in the economizer. Route the high voltage cable to the HVAC unit controls. (ILL. 8) Coil and filter rack 9. Install the power exhaust hood assembly over the economizer. NOTE: The hood hooks over the top of the economizer (See Hood Latch Detail). Use #12 x 1” screws to secure the power exhaust hood to the unit’s economizer posts and power exhaust supports. 10. Locate the exhaust setpoint potentiometer on the economizer controller logic. Adjust the potentiometer so that the exhaust fan is activated when the outside air dampers are completely open. Wire path determined by installer 1682 power exhaust 11. Wire power exhaust per diagram on next page. Secure wires in place away from all moving parts. 12. First Calculate MCA New using the following formula: Economizer Installation hook on the hood MCA New = MCA unit only + MCA of Power Exhaust For example, using a 48HJD006 - 5 unit with MCA = 28.9 and MOCP = 35, with CRPWREXH030A00 power exhaust. MCA New = 28.9 amps + 1.6 amps = 30.5 amps. Rain Hood 13a. If MCA New < MOCP for the HVAC unit, you can tie the power wire to the HVAC contactor terminal strip. See Diagram 1, or follow 13b. If installed in unit, tap off terminal block capable of handling more than 1 wire. Hood Latch Detail **Route power exhaust wire to protect from damage (from impact, pull, sharp edges, hot surfaces, etc.) 13b. If MCA New > MOCP for the HVAC unit, you must run power wire for the power exhaust to an external disconnect. Make sure the disconnect is sized properly for the power from the power exhaust as well as the HVAC unit. ILL. #8A *Refer to Diagram 1 on Page 6 for more information. 13. If using modulating power exhaust option, refer to modulating options page. IMPORTANT NOTE: Follow all local codes when wiring system. CAUTION! Outside air blades must be completely open before exhaust fan is activated. Adjust end switch accordingly. CAUTION! Exhaust fan can cause severe injury. Always disconnect power before servicing. 5 13a 13b DIAGRAM 1 NOTES: 1. 575 V transformer No. HT01AH859 is ordered separately from power exhaust. 2. Economizer actuator and controller are shipped with the economizer - not with power exhaust. 3. Connections from End Switch plug to the economizer controller are made by installer. 4. If a single power source is to be used, size wire to include power exhaust MCA and MOCP. Check MCA and MOCP When power exhaust is powered through the unit. Determine the new MCA including the power exhaust using the following formula: MCA New = MCA unit only + MCA of Power Exhaust For example, using a 48HJD006 - 5 unit with MCA = 28.9 and MOCP = 35, with CRPWREXH030A00 power exhaust. MCA New = 28.9 amps + 1.6 amps = 30.5 amps. If the new MCA does not go over the MOCP published, then MOCP would not change. The MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is OK. If “MCA New” is larger than the published MOCP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC. 6 Power Exhaust Wiring ILL. #10 24-Volt Transformer Color Code CONTROL BOX IN POWER EXHAUST Common Yellow Yellow Yellow Black Power Red - 208V Orange - 230V Black - 460V Grey - 575V NOTE: 1) Wire transformer according to it’s wiring description and the customer specifications. 2) Transformer, contactor and fuses are to be mounted in a NEMA type electrical box. 3) Use 14 AWG or larger conductor for wiring. 4) Follow all local codes. **Refer to Diagram 1. Use the formula on page 6 and 7 to determine electrical configuration. **Wire color can be substituted to Red, White, Black, and Green between the motors and power exhaust terminal block. PLUG #2 Wiring Diagram For 102S-0100 Two Speed Power Exhaust Controller Low Speed ELECTRICAL BOX R1 Low speed motor 1 LOW SPEED 7 Mounted on economizer actuator BLUE YELLOW BLACK BLUE YELLOW BLACK BLUE YELLOW BLACK Power Red - 208V Orange - 230V Black - 460V Grey - 575V T5 T6 motor COMMON Common Yellow Yellow Yellow Black NOTE: 1) Wire transformer according to it’s wiring description and the customer specifications. **Refer to Diagram 1. Use the formula on page 6 and 7 to 2) Transformer, contactor and determine electrical configuration fuses are to be mounted in a 25 ft. SE0W/ NEMA type electrical box. S0W Power 3) Use 14 AWG or larger Cord conductor for wiring. High speed 4) Follow all local codes. GROUND ORANGE BLUE YELLOW BLACK POWER GROUND YELLOW YELLOW T4 24-Volt Transformer Color Code A B R1 9 6 ORANGE High Speed 7 T1 T2 T3 Mounted on economizer actuator **Wire color can be substituted to Red, White, Black, and Green between the motors and power exhaust terminal block. Modulating Blower Power Exhaust (Option) Blower Modulation Installation Instructions (use this page only if the modulating exhaust option has been ordered) The 1682/4682/5682-0103-M*930, and 4682/1682-0303-M*930 Power Exhaust contains a motor controller that varies the blower speed in order to maintain an acceptable room pressure. The power exhaust is equipped with a pressure sensing transducer that compares room pressure to atmospheric. This transducer sends a signal to the motor controller which varies the motor voltage in order to provide pressure relief. Installation Instructions: 1. Install 1/8” i.d. or 3/16” i.d. pressure tubing to the room pressure sensor located within the building space. 2. Power exhaust is factory set at these CFM at .25”: 1682/4682/5682-0103 1682/4682/5682-0203 1682/4682/5682-0303 Note: If the power exhaust will not engage, check motor controller for fault light. If fault light is on, reverse phase sequence at the power cord (not in the motor box) 2000 CFM 3000 CFM 4000 CFM 3. Place the HVAC unit in continuous operation mode. 4. In order to determine system operation conditions, adjust the economizer minimum position to 100% outside air. At this time measure the room static pressure differential to insure that the space is balanced to an acceptable pressure difference (i.e. less than 0.05” w.g.). If the room pressure i above 0.05” w.g., increase the blower speed by adjusting the motor pulley. 5. Measure the power exhaust line amperage at the disconnect box. Compare the amperage to the table below to insure that the motor will not overload during modulation. 6. The amp draw must not exceed the values listed below. 7. If the amperage is too high, the blower must be lowed down by adjusting the pulleys. Repeat steps 3 to 6. If the room pressure is excessive at this point, call MicroMetl for further assistance. **If installed in unit, tap off terminal block capable for handling more than 1 wire. Factory installed tubing to atmospheric pressure port ILL. #13 Factory installed tubing to room pressure sensor 25 ft of tubing factory supplied Factory installed atmospheric pressure port. Covered by hood Transducer factory installed Return air duct. Field supplied Tubing for room pressure field installed Maximum Amp Draw Room pressure sensing port. Mount to ceiling or wall. Co-axial cable cover field provided. 8 HP 208 V 230 V 460 V 575 V 3-6 ton 1/2 2.3 2.2 1.1 .65 7 1/2-8 1/2 ton 1 3.3 3.4 1.7 1.1 10-12 1/2 ton 2 6.6 6.6 3.3 2.4 For Modulating Power Exhaust Only TUNING THE PI CONTROL Once the PI is set up correctly, it needs to be tuned in order to maintain the process setpoint. First, set the Integral Gain to zero, and increase the Proportional Gain (parameter 64) until the system becomes unstable, then lower the gain until the system stabilizes the system. If only Proportional Gain is used, and the system is operating in a steady-state condition (setpoint is fixed and process variable has settled to a fixed value), there will always be a certain about of error in the system. This is called the steady-state error. Integral Gain (Parameter 65) is used to force the steadystat error to zero by increasing the output speed command with respect to time. Over time, the error will be forced to zero because the Integral term will continue to change the speed command , even after the Proportional term reaches steady state and no longer affects the speed command. The Integral Gain affects the rate of rise of the output speed command from the Integral term. Small amounts of Integral Gain can cause large changes in PI performance, so car must be taken when adjusting Integral Gain. Too much Integral Gain will result in overshoots, especially if large step changes in error occur. The other parameter setting that affects the response of the PI control is Parameter 66 - PI ACC. This sets the acceleration (and deceleration) rate of the setpoint reference into the PI unit. When the setpoint changes, this function will “filter” the input to the PI unit by ramping the setpoint reference from the pervious value to the new value. This will help prevent overshoots that can setpoint, resulting in smoother operation. If PI ACC is set to 0.0 seconds, it is effectively disabled. Parameter 55 is also frequently used. P55 displays the level of the 0-10 VDC analog input signal (in percent) at TB-5. 9 Modulating Power Exhaust Motor Connections Low Voltage HIGH 460 V LOW 230 V 200-240 V L1 L2 G L3 High Voltage **Wire color can be substituted to Red, White, Black, and Green between the motors and VFD. HIGH 460 V LOW 230 V 460 V G L1 L2 L3 575 V **Refer to Diagram 1. Use the formula on page 6 and 7 to determine electrical configuration. L1 L2 G Power Exhaust Static Data X denotes factory settings 10 L3 Power Exhaust Static Data X denotes factory settings X denotes factory settings 11
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