Electro Industries’ ProtoCom Training Presented by: Sean Gaines Accounts Development Manager Presentation Highlights Session Summary • • • • • Introduction BMS Networking 101 Installation Overview ProtoCom Demo Troubleshooting ⁻ FieldServer Toolbox - Taking Logs Who is ProtoCessor • • • • • OEM Division of FieldServer Technologies Leader in the OEM Protocol Gateway market. (190+ OEMs) We provide preprogrammed/tested protocol gateways for the OEMs. 2 SKU’s preprogrammed to support all OEM meters to multiple protocols. Complete Turnkey solution – Dynamically supports 1 or multiple EIG Meters to one ProtoCom – No configuration files to manual build or load – Dock to Stock to Field. – Easiest to install/support – We are there when YOU need us. Benefits of The EIG ProtoCom • • • • Branded Electro Industries Easiest to Install The Best Support on Market 2 Part numbers support all of EIG’s BMS needs – – • No config files to build/load – • • • BACnet MS/TP, BACnet/IP, Metasys N2, EtherNet/IP, AB DF1, Modbus TCP/IP LonWorks Provides BMS protocols for 9 of EIG’s products Supports BACnet Virtual nodes. – Each EIG meter appears as a separate device on BACnet network. No Proprietary software needed to install gateway. BACnet BTL and LonMark Certified Supported Devices: Shark® 100 Meter Shark® 200 Meter Nexus® 1252 1262 1272 Meters DMMS 425 Meter Nexus® 1500 Meter MP200-Y Metering System MP200-S Metering System EIG 2 Methods of Configuration 2 Methods of Configuration: • Auto-Discover supported RS-485 meters Modbus RTU Supports any mix of RS-485 meters: Serial Protocol • • • BACnet MS/TP Metasys N2 AB DF1 Ethernet Protocols • • • BACnet/IP AB EtherNet/IP Modbus TCP/IP EIG 2 Methods of Configuration 2 Methods of Configuration: • Auto-Discover supported RS-485 meters Modbus RTU Supports any mix of RS-485 meters: • Including multiples of any meters Serial Protocol • • • BACnet MS/TP Metasys N2 AB DF1 Ethernet Protocols • • • BACnet/IP AB EtherNet/IP Modbus TCP/IP EIG 2 Methods of Configuration 2 Methods of Configuration: • Auto-Discover supported RS-485 meters • Web-Configurator for Modbus TCP/IP and RS-485 meters ProtoCom Serial Protocol • • • BACnet MS/TP Metasys N2 AB DF1 Ethernet Protocols • • • BACnet/IP AB EtherNet/IP Modbus TCP/IP Modbus TCP/IP Modbus RTU EIG 2 Methods of Configuration 2 Methods of Configuration: • Auto-Discover supported RS-485 meters • Web-Configurator for Modbus TCP/IP and RS-485 meters ProtoCom-Lon • Modbus TCP/IP Modbus RTU LonWorks Electro Industries ProtoCom Auto-Discovery Dynamic Building of Configurations Auto-Discovery Method: • Discoverable Profiles are preloaded for EIG Meters. • Each Profile has a unique expected register/value. • ProtoCom polls each Modbus Node-ID address 1 to 255. • Tests each device with stored Profiles until match is confirmed. • When a Profile is identified, the Profile gets loaded into memory. • Once the polling is completed (255 node address), Profiles build and load Configuration file. • The devices are installed. Electro Industries ProtoCom Web-Configuration Web-Configurator: • Offers Modbus RTU / Modbus TCP Profiles for all 9 EIG meters. • Must be used for Ethernet meters (Modbus TCP meters cannot be Auto-Discovered). • Can also be used for any RS-485 meters (with or without Modbus RTU Auto-Discovery). • Dynamically builds the required Configuration file. BMS Networking 101: Primary BMS Network Protocols North American Market Share BACnet Metasys N2 LonWorks AB DF1 & Others Modbus Others 8% 4% 32% 56% LonWorks BACnet BACnet MS/TP vs. BACnet/IP BACnet IP 10% BACnet MS/TP 90% BMS Networking 101: BACnet/IP Typical BACnet/IP network • BACnet/IP on Ethernet backbone – BMS front-ends are on BACnet backbone monitoring/controlling the devices BMS System BACnet/IP Switch/Router BACnet/IP BMS Networking 101: What A BACnet Network Looks Like • • • • • BACnet/IP Backbone BACnet MS/TP Trunk #1 BACnet MS/TP Trunk #2 Modbus RTU • • • • • • • • • Fire Alarms Chillers Boiler Controls Power Systems Variable Frequency Drives Elevators Generators Lighting Controls HVAC Security Indoor Air Quality Energy Management Smoke Control And More BMS Networking 101: BACnet MS/TP & BACnet/IP • BACnet MS/TP >> BACnet MS/TP MAC Address + BACnet Device Instance • • • • • • 32 devices per trunk, with multiple trunks Connected with twisted pair wire; the 2 wires have polarity Maximum length = 1,000 m BACnet MS/TP trunks use BACnet routers connect trunks to BACnet/IP backbones Serial data bandwidth BACnet/IP >> Network IP Address + BACnet Device Instance • • • • • Point-to-point wiring; one device per trunk/cable Connected with CAT5 Ethernet cables Maximum length = 100 m Each junction/connection requires switch or router Ethernet data bandwidth BMS Networking 101 LonWorks LonWorks >> Only a LonWorks Admin can install LonWorks Devices on LonWorks networks. • • • • Adding a Device is call Commissioning. Requires a program like LonMaker. Proprietary hardware and software architecture; Uses Echelon Neuron Chip. BMS Frontend uses a PC running LonWorks Software. >> EIG’s responsibility for Installing LonWorks ProtoCom-Lon: • • • • • Wiring the EIG meters to the ProtoCom-Lon. Connecting ProtoCom-Lon to the LonWorks network; connects with 2 wires (not twisted); No polarity. Power the device up. Configure the meters’ Profiles via Auto-Discovery or Web-Configurator. Contact Network Admin for Commissioning. Questions You Must Ask BACnet MS/TP Networks: • How many Meters do they have on site (to be installed)? • What is the assigned BACnet MS/TP MAC address? • What is the desired BACnet Device Instance value? • What is the BACnet MS/TP baud rate for the BMS RS-485 network? BACnet/IP Networks: • How many Meters do they have on site (to be installed)? • What is the assigned Network IP address for the ProtoNode on the BMS BACnet/IP network? • What is the desired BACnet Device Instance value? EIG Devices and Available Point Count Section 1.2 Do not exceed the supported point count: • • ProtoCom cannot exceed 1500 Modbus registers ProtoCom-Lon cannot exceed 1000 Modbus registers Devices Point Count Shark_100 Shark_200 Nexus_1252_1262_1272 DMMS_425 Nexus_1500 MP200Y MP200S 56 68 48 46 56 241 571 Examples: Shark 200: 1500 / 68 = 22.05 >> 22 meters max (MP200S) + (16 x Shark 100) = ? (571) + (16 x 56) = (571) + (896) = 1467 Modbus Registers per meter (MP200Y) + (3 x Shark 200) + (4 x Nexus 1500) = (241) + (3 x 68) + (4 x 56) = (241) + (204) + (224) = 669 ProtoCom Installation 1) Set COM Settings on ALL meters 2) ProtoCom DIP Switch Settings – – – – Select Required Field Protocol (S Bank) Set BACnet MS/TP MAC Address (A Bank) Set BACnet MS/TP Baud Rate (B Bank) Turn on Auto-Discovery - if Discovering RS-485 devices. 3) Wiring – – – – Wire EIG Modbus RTU meters to ProtoCom’s RS485 FIELD port And/Or: Wire EIG Modbus/TCP meters to ProtoCom’s Ethernet port Connect ProtoCom’s HOST port to BMS network (RS-485/Ethernet/LonWorks) Connect and provide Power to ProtoCom 4) Auto-Discovery and/or Web Configurator – Discover or select Profiles 5) Change Network IP Address of ProtoCom (BACnet/IP only) – Set IP Address for BACnet/IP with Web-Configurator ProtoCom Installation 2.1 – Setting COMS on EIG meters For Modbus RTU meters: SET the meter’s Modbus Node-ID • • Modbus Node-ID values range between 1 and 255 Each meter must have a unique Node-ID value Confirm the Serial Device Communications of the EIG meters • • ALL meters MUST use the SAME SETTINGS, as specified: These settings were pre-determined and are “hard coded” For Modbus/TCP meters: SET the meter’s IP Address • • • • Must be on the same subnet as ProtoCom Example: 192.168.1.200 Each meter must have a unique IP address If the IP Address of the ProtoCom is going to be changed, set meter to use same subnet SET the meter’s TCP_ID value • Value must be in the range of 1 – 255 (typical default is 1) >> Record these values: You will need to know them later for Web-Configuration ProtoCom Installation 2.2 – Setting BMS Field Protocol ProtoCom • • SET the desired BMS Field Protocol on ProtoCom with: S0, S1, S2 Use a very small screwdriver; be gentile ProtoNode FPC-N34 S Bank DIP Switches Profile S0 S1 S2 BACnet IP Off Off Off BACnet MSTP On Off Off Metasys N2 Off On Off EtherNet IP On On Off DF1 Off Off On Modbus TCP/IP On Off On ProtoCom-Lon • • ProtoCom-Lon does not offer protocol options; it offers LonWorks (only) On ProtoCom-Lon units switches S0, S1, S2 are disabled Switch Positions: >> IN = ON >> OUT = OFF ProtoCom Installation 2.3 – Enable Auto-Discovery ProtoCom/ProtoCom-Lon: • For new installations – – – Set DIP switch S3 to the ON position to “Enable Auto-Discovery“ of all of the EIG Modbus RTU Meters connect to the ProtoCom/ProtoCom-Lon. LATER in installation: Provide power to ProtoCom; wait 3 minutes for Auto-Discovery to complete. After Auto-Discovery completes, return DIP switch S3 to the OFF position. ProtoCom Installation 2.4.1 – Set BACnet MS/TP MAC Address ProtoCom BACnet MS/TP Installation: • Set BACnet MS/TP MAC Address with DIP switch Bank A – See Appendix C.1 in Startup Guide for DIP switch settings. – Value can ONLY be set within range of 1 through 127 (Master MAC Addresses). • Addresses between 128 to 255 are Slave Addresses (not discoverable by BMS). • Only 1 MAC Address per ProtoCom ProtoCom Installation 2.4.2 – Set BACnet Device Instance ProtoCom BACnet MS/TP and BACnet /IP both have a Device Instance: • Device Instance = (Modbus Node-ID) + (ProtoCom’s Node_Offset) • Node_Offset default value is 50,000. • Node_Offset value can be changed via Web Configurator. Example • 1st EIG meter Modbus Node-ID = 1 • 2nd EIG meter Modbus Node-ID = 22 • Default Node_Offset value = 50,000 • 1st EIG meter’s Device Instance = 50,001 • 2nd EIG meter Device Instance = 50,022 ProtoCom Installation 2.5 – Set BACnet MS/TP Baud Rate ProtoCom BACnet MSTP Installation: • Set BACnet MS/TP Baud Rate for the BMS Field Network with DIP switch Bank B – BACnet MS/TP typically uses 38,400 or 76,800 (factory default = 38,400) – Metasys N2: Baud switches disabled on FPC-N34; factory set for N2 (9600) ProtoCom Installation 2.6 – Connect Meters to HOST Port ProtoCom/ProtoCom-Lon 6-Pin HOST Port connections: • Connect Meters to RS485 HOST Port using Pins 1 & 2 ProtoCom Installation 2.7 – Wire FIELD Port to the RS485 Network ProtoCom 3-Pin FIELD Port connections: • Connect to the BACnet MS/TP (or AB DF1) BMS Network wiring using Pins 1 & 2 ProtoCom Installation 2.7 – Wire FIELD Port to the RS485 Network ProtoCom-Lon 2-Pin FIELD Port connections: • Connect to the LonWorks BMS Network with the LonWorks Port using Pins 1 & 2 – – • Connection is polarity independent Medium is FT-10. All other LonWorks Mediums require a router. Network Admin: Commission Network using Service Pin Service Pin LonWorks TP/FT-10 interface ProtoCom Installation 2.8/2.9 – Power & Auto-Discovery ProtoCom /ProtoCom-Lon Powering the Unit: • • • Power Unit on Pins shown: Frame GND must be connected 12-24 Vac or 9-30 Vdc Auto-Discover RS-485 meters: • • • • Make sure S3 is turned on before power application. Auto-Discover will take 3 minutes to find all discoverable devices. One complete TX and RX will flash Rapidly. Turn S3 to off position to save configuration. ProtoCom Installation 2.10.1 – Set BACnet Device Instance Enter Node_Offset ProtoCom Installation Connecting to Web-Configurator Web-Configuration Connecting Laptop to ProtoCom (Section 1.9): • • • Set PC’s IP address to same Subnet as ProtoCom (192.168.1.xxx) Connect Laptop to Ethernet Port with CAT5 cable Open browser, enter the ProtoCom’s IP address (192.168.1.24) ProtoCom Installation 2.10.1 – Set BACnet Device Instance ProtoCom BACnet MS/TP and BACnet /IP both have a Device Instance: • • • Device Instance = (Modbus Node-ID) + (ProtoCom’s Node_Offset) Node_Offset default value is 50,000. Node_Offset value can be changed via Web Configurator. Example: • Node_Offset (required) = Device Instance (desired) - Node_ID • • • Desired Device Instance for 1st device = 1,001 Device 1 has a Modbus Node-ID of 1 Node_Offset (required) = 1,001 - (Node_ID) = 1,001 - 1 = 1,000 • The Node_Offset value will be applied to all devices. – – – Device 1 Instance will then be 1,000 + Node_ID = 1,000 + 1 = 1,001 Device 2 Instance will then be 1,000 + Node_ID = 1,000 + 22 = 1,022 Device 3 Instance will then be 1,000 + Node_ID = 1,000 + 33 = 1,033 ProtoCom Installation 2.10.1 – Set BACnet IP Address Click this button ProtoCom Installation 2.10.1 – Set BACnet IP Address Expand Tree > Select Network Settings Enter IP Address Web Configuration Adding Additional Meters (RS-485 or Ethernet) Click “Add” button Web Configuration Adding Additional Meters (RS-485 or Ethernet) Select a Profile Web Configuration Adding Additional Meters (RS-485 or Ethernet) Enter Meter’s IP Address Enter Meter’s TCP_ID Plus fictitious Node-ID value: Range = 1-255 ProtoCom uses it for setting BACnet Device Instance Web Configuration Adding Additional Meters (RS-485 or Ethernet) BACnet Device Instance for each EIG meter: 50,001 50,022 50,033 50,044 Electro Industries Demo ProtoCom Demo Debugging Tools Troubleshooting Using FieldServer’ Toolbox Taking a Serial Data Capture Debugging Tools Requirements for successful data capture • Laptop must be on same subnet as FieldServer • Diagnostic event must occur while capturing • If Ethernet traffic is important, Wireshark must be running at the same time Debugging Tools – Tool Box FST Toolbox available on www.ProtoCessor.com website Main Menu > Tech Support > Utilities & Design Documents Debugging Tools – Tool Box Debugging Tools – Tool Box • Log File found in folder: C:\FieldServer\FieldServer Toolbox\Config\Diagnostic_YYYY-MM-DD_HH-MM • Log zipped for user convenience: Diagnostic_2014-09-23_13-45.zip • Diagnostic event must occur while capturing • If Ethernet traffic is important, Wireshark must be running at the same time ProtoCessor Contact Information Support Contacts: Clarke Ramilo, Senior Application Engineer 8:00 am – 5:00 pm Pacific Time FieldServer Technologies 1991 Tarob Court, Milpitas CA 95035 408-964-4444 [email protected] or [email protected] Sean Gaines, Accounts Development Manager 8:30 am – 5:30 pm East Coast Time (Call me anytime; leave message) 408-964-4408 978-302-7239 Cell [email protected] www.ProtoCessor.com THANK YOU! …..for taking the time to attend this presentation. 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