TOYOTA
N AV I G AT I O N
SYSTEM
Corolla Verso (RHD)
INSTALLATION INSTRUCTIONS
FOR
**R1*R
PART NUMBER
08545-52801
PZ425-E8330-60
08673-64800
08673-64801
NAVIGATION KIT
MOUNTING KIT
SUB HARNESS TX
SUB HARNESS DISPLAY
Manual ref. n° AIM 000 071-1
TOYOTA MOTOR CORPORATION
Corolla Verso (R1)
TNS300
PRECAUTIONS
PLEASE READ THOROUGHLY THESE PRECAUTIONS
BEFORE THE INSTALLATION
• Be sure to disconnect the negative (-) lead from the battery terminals.
• Do not pinch the rear wiring or harness in the tightened part.
• When passing the wires through the bulkhead or other panels,
use a grommet to ensure waterproofing.
• Protect the wiring using tape when it is passed through a hole.
• Confirm that lamps, horn, wiper and other car accessories operate
normally.
• Protect your car using wing covers, seat and so on.
• Use the correct tool when tightening bolts or nuts.
waterproof - O.K. !!
Grommet
Taping
• When disconnecting the connectors, be sure to grip the connector body. Do not tug on the wiring.
• Before drilling a hole, check that the rear of the mounting wall
is clear.
Stop it !
• Be sure to firmly tighten connectors and terminals.
Insert
completely
• Do not forcibly pull any car wiring harness. Rough tugging may
result in opened connections, or a broken wire or harness.
• Before connecting the power wiring to the battery, check the
wiring connections, harness, etc. to see that they are properly
secured.
• Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
03-04
Corolla Verso (RHD) - 2
Corolla Verso (R1)
TNS300
TABLE OF CONTENTS
Precautions .....................................................................................................................................................................
2
Application Chart: ................................................................................................................ See Audio Installation Instructions
Component Parts ............................................................................................................................................................
4
Mounting Kit ...................................................................................................................................................................
5
Sub Harness TX ..............................................................................................................................................................
6
Sub Harness DISPLAY ....................................................................................................................................................
6
Required Parts ................................................................................................................................................................
7
Wiring Connection ..........................................................................................................................................................
8
Installation Overview ......................................................................................................................................................
9
Vehicle Disassembly .......................................................................................................................................................
10
Installation of the GPS Antenna ......................................................................................................................................
15
Wire Harness Installation ...............................................................................................................................................
17
Installation of the Computer ...........................................................................................................................................
23
Installation of Navigation Disc ........................................................................................................................................
24
Post-Installation Inspection ............................................................................................................................................
25
Reassembling .................................................................................................................................................................
25
Corolla Verso (RHD) - 3
03-04
Corolla Verso (R1)
TNS300
COMPONENT PARTS
08545-52801
1
4
7
No.
3
2
5
8
9
Part name
6
10
Quantity
1
COMPUTER
1
2
WIRE HARNESS
1
3
GPS ANTENNA
1
4
COMPUTER BRACKET
2
5
BOLT (M5x8)
4
6
CORD CLAMP
2
7
FOAM TAPE
2
8
WIRE TIE
5
9
EARTH PLATE
1
10
BUTYL TAPE
4
Corolla Verso (RHD) - 4
03-04
Corolla Verso (R1)
TNS300
MOUNTING KIT
A
No.
PZ425-E8330-60
B
Part name
C
Quantity
A
BRACKET A
1
B
BRACKET B
1
C
BOLT (M8x12)
2
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Corolla Verso (RHD) - 5
Corolla Verso (R1)
TNS300
SUB HARNESS TX
08673-64800
VI
No.
Part name
VI
SUB HARNESS TX
Quantity
1
SUB HARNESS DISPLAY
08673-64801
XI
No.
XI
03-04
Part name
Quantity
SUB HARNESS DISPLAY
1
Corolla Verso (RHD) - 6
Corolla Verso (R1)
TNS300
REQUIRED PARTS
DVD-ROM
To be ordered separately.
Please refer to the list of available DVD-ROM for TNS 300 Navigation System (Access to Accessories).
OWNER’S MANUAL
To be ordered separately.
Corolla Verso (RHD) - 7
03-04
Corolla Verso (R1)
TNS300
WIRING CONNECTION
AUDIO UNIT WITH MULTI-DISPLAY
Connection Method:
Splicing Connector
13
Audio Unit with Multi Display
12
Splicing Connector
GPS Antenna
1
XI
10P
8P
12P
VI
20P
1P
8P
13P
Vehicle Wire Harness
Splicing Connector (TX+ Wire)
2
Splicing Connector (TX- Wire)
1
COMPUTER
2
WIRE HARNESS
3
GPS ANTENNA
12
WIRE HARNESS SPEED LINE (VIOLET/WHITE)
13
WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)
03-04
Corolla Verso (RHD) - 8
3
Corolla Verso (R1)
TNS300
INSTALLATION OVERVIEW
GPS Antenna
(TX Wire)
(DISPLAY Wire)
12
Splicing Connector
3
2
2
13
Excess Wire
Splicing Connector
Excess Wire
13
1
12
WIRE HARNESS SPEED LINE (VIOLET/WHITE)
2
WIRE HARNESS
3
ANTENNA CORD
13
WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)
Corolla Verso (RHD) - 9
03-04
Corolla Verso (R1)
TNS300
VEHICLE DISASSEMBLY
1.
1
Remove the glove compartment 1 .
100 : Hook (3x)
CAUTION
Before disconnecting the negative
lead from the battery terminals, please
make sure to put the steering wheel in
the correct position to remove the screws as shown in fig. 8.
100
Fig. 1
2.
101
Remove the centre cluster panel 2 (L)
+ (R).
: Clip 2 x (3x)
: Hook 2 x (3x)
CAUTION
Remove the hook 101 at the inner side
of the glove compartment.
CAUTION
101
2
2
Put the protective tapes on the shaded
areas. Be sure to remove the parts
carefully not to damage the section.
Fig. 2
FOR AUTO A/C MODELS
3.
102
3
Fig. 3
03-04
Corolla Verso (RHD) - 10
Remove the heater control panel 3 .
: Clip (2x)
102 : Screw (2x)
Corolla Verso (R1)
TNS300
FOR MANUAL A/C MODELS
3.
a)
b)
Remove the knob 4 .
Remove the heater control panel 3 .
: Clip (2x)
102 : Screw (3x)
102
4
3
Fig. 4
4.
103
Remove the CD tuner with multi display 5 .
: Clip (4x)
103 : Bolt (4x)
5
Fig. 5
FOR MANUAL TRANSMISSION
104
5.
a)
b)
Remove the shift knob 6 .
Remove the centre lower cover 7 .
104 : Screw (2x)
: Clip (2x)
105 : Clip (2x)
106 : Hook (2x)
6
106
7
105
Fig. 6
Corolla Verso (RHD) - 11
03-04
Corolla Verso (R1)
(E12F)
TNS
TNS300
300
FOR MULTI-MODE MANUAL
TRANSMISSION
104
5.
a)
8
b)
105
106
7
Remove the console panel 8 .
: Hook (10x)
Remove the centre lower cover 7 .
104 : Screw (4x)
: Clip (2x)
105 : Clip (2x)
106 : Hook (2x)
Fig. 7
9
6.
a)
107
b)
108
Remove the meter cluster panel 9 .
: Hook (8x)
107 : Clip (1x)
Remove the steering column upper
cover 10 .
: Hook (3x)
108 : Screw (2x)
CAUTION
Pull
10
Down
Before removing the meter cluster
panel 9 and steering column upper
cover 10 , move the steering position
as shown in the upper illustration of
Fig.7. Then move the steering column
lower cover 11 to the shaded position
in the lower illustration of Fig. 7.
11
Down
Fig. 8
03-04
Corolla Verso (RHD) - 12
Corolla Verso (R1)
TNS300
7.
Remove the combination meter 12 .
: Hook (2x)
109 : Screw (1x)
8.
Remove the front door scuff plate (L)
13 .
: Hook (9x)
9.
Remove the kick panel (L) 15 .
: Hook (2x)
110 : Nut (1x)
12
109
Fig. 9
13
Fig. 10
15
110
Fig. 11
Corolla Verso (RHD) - 13
03-04
Corolla Verso (R1)
TNS300
10. Remove the passenger seat 16 .
111 : Bolt (5x)
112 : Cover (3x)
: Hook 3 x (2x)
16
111
112
Fig. 12
03-04
Corolla Verso (RHD) - 14
Corolla Verso (R1)
TNS300
INSTALLATION OF THE GPS ANTENNA
1.
7
Cut the foam 7 into 3 large pieces, 9
middle pieces and 16 small pieces as
shown in the illustration.
Large piece:
- For extra length of wire harness
- For extra length of antenna cord
Middle piece:
- For wire harness & antenna cord
routing
- For extra length of speed sensor wire
- For bracket
x3
Small piece:
- For extra length of reverse sensor
wire
- For reverse sensor wire routing
- For speed sensor wire routing
- For antenna cord routing
- For bracket
x9
x 16
Fig. 13
2.
Cut one butyl tape
sized pieces.
10
into 2 equal
10
Fig. 14
3.
a)
9
b)
Remove the release paper of the earth
plate 9 and attach the tape 10 as
shown.
Apply the tapes 10 to the adhesive
side of the earth plate 9 .
10
Fig. 15
Corolla Verso (RHD) - 15
03-04
Corolla Verso (R1)
(E12F)
TNS
TNS300
300
GPS Antenna
4.
a)
b)
9
9
7
3
30mm
9
Centre
Fig. 16
03-04
Corolla Verso (RHD) - 16
Attach the earth plate 9 to the meter
cluster panel 9 as shown and mount
the GPS antenna to the earth plate 9 .
Fix the antenna cord 3 using foam
tape 7 (2x).
CAUTION
Clean the installation position surface
before attaching the earth plate 9 .
Corolla Verso (R1)
TNS300
WIRE HARNESS INSTALLATION
l WIRE SPLICING CONNECTOR
INSTRUCTIONS
17
19
1.
a)
b)
c)
18
Remove appropriate amount of tape
wrapping the vehicle side harness to
be connected.
Insert the vehicle harness 18 to be
connected securely into the guide slit.
After inserting the vehicle side harness
into the guide slit, fix the splicing connector 17 , and lock it securely using a
plier 19 until the connector clicks.
Fig. 17
2.
XI
8P
8P (Male)
8P
Connect the 8P connector (white) of
the sub harness DISPLAY XI to the 8P
connector of the wire harness 2 .
CAUTION
Tape
Wrap the 8P male connector of the
wire harness 2 into tape.
Tape
2
8P White
VI
13P White
13
l TX WIRE + SPEED SENSOR CONNECTION
3.
a)
12P White
WIRE SIDE VIEW
b)
c)
17
VI
Locate the 12P connector (white) of
the sub harness TX VI and turn the
connector so that the wires face you
and the tab is on top.
Connect the TX+ wire (yellow) of the
wire harness 2 to the third position
from the right side of the bottom row.
Connect the TX- wire (yellow/black) of
the wire harness to the forth position
from the right side of the bottom row.
TX+
CAUTION
17
Route the reverse sensor wire 13 of
the wire harness 2 towards the 8P
and 13P connectors of the wire harness 2 and attach the reverse sensor
wire 13 to the wire harness 2 using
tape.
TX-
Fig. 18
Corolla Verso (RHD) - 17
03-04
Corolla Verso (R1)
(E12F)
TNS
TNS300
300
4.
a)
b)
Route the wire harness 2 as shown in
the illustration.
The connector shown in the illustration
is the vehicle side connector to be
spliced.
10P White
2
Fig. 19
l SPEED SENSOR CONNECTION
WIRE SIDE VIEW
Tab
5.
a)
40P
b)
17
c)
12
12
40P
7
Fig. 20
03-04
Corolla Verso (RHD) - 18
Route the speed sensor wire
(violet/white) 12 as shown in the illustration, and attach the speed sensor
wire 12 using foam tape 7 (3x).
Locate the 40P connector and turn the
connector so that the wires face you
and the tab is on top.
Connect the speed sensor wire 12 (violet/white) of the wire harness 2 to the
wire of the tenth position from the right
side of the top row.
Corolla Verso (R1)
(E12F)
TNS
TNS300
300
6.
2
Connect the wire harness 2 10P connector (white) to the vehicle side 10P
connector.
40P
Fig. 21
7.
a)
12
7
b)
Attach the wire harness 2 to the vehicle wire harness using the wire tie 8 .
Attach the excess speed sensor wire
12 as shown in the illustration using
foam tape 7 (2x).
2
8
20
Fig. 22
8.
12
Refit the combination meter 12 .
: Hook (2x)
109 : Screw (1x)
109
Fig. 23
Corolla Verso (RHD) - 19
03-04
Corolla Verso (R1)
TNS300
9.
a)
9
b)
3
Route the antenna cord 3 as shown in
the illustration.
Return the meter cluster 9 / steering
column upper cover 10 to its original position, without rubbing the GPS antenna 3
against the instrument panel.
CAUTION
Be careful not to slip away the GPS
antenna 3 from the earth plate 9 .
10
Fig. 24
10. Attach the wire harness 2 and antenna cord 3 as shown in the illustration
using wire ties 8 (2x).
20
CAUTION
8
3
Be sure to attach foam tape 7 (2x) to
the bracket as shown in order to protect
the wire harness 2 .
Bracket
7
2
Fig. 25
5
11. Refit the CD tuner with multi display 5 .
103 : Bolt (4x)
103
Fig. 26
03-04
Corolla Verso (RHD) - 20
Corolla Verso (R1)
TNS300
12.
CAUTION
Bracket
To protect the reverse sensor wire 13 of
the wire harness 2 , attach tape on the
edges of the body before wiring.
7
7
CAUTION
Be sure to attach foam tape 7 to the
bracket as shown in order to protect the
wire harness 2 .
a)
2
3
b)
Fig. 27
11P
Route the wire harness 2 and antenna
cord 3 to the computer installation area
and attach them using foam tape 7 .
Attach the extra length of the wire harness 2 and antenna wire 3 as shown
in the illustration using foam tape 7 .
13.
a) Route the reverse sensor wire 13 of the
wire harness 2 as shown in the illustration.
b) Disconnect the 11P connector.
13
Fig. 28
11P
WIRE SIDE VIEW
Tab
14.
a) Turn the connector so that the wires face
you and the tab is on top.
b) Connect the reverse sensor wire 13
(red/blue) of the wire harness 2 to the
wire of the second position from the right
side of the top row.
c) Reconnect the 11P connector.
17
13
Fig. 29
Corolla Verso (RHD) - 21
03-04
Corolla Verso (R1)
TNS300
15.
a) Attach the reverse sensor wire 13 as
shown in the illustration using foam tape
7 (7x).
b) Attach the excess reverse sensor wire 13
using foam tape 7 (2x).
13
7
Fig. 30
03-04
Corolla Verso (RHD) - 22
Corolla Verso (R1)
TNS300
INSTALLATION OF THE COMPUTER
Foam close to the edge!
1.
Place foam on top and underneath the
computer as shown.
2.
Fit the brackets A +
ter 1 using bolts 5 .
5 : Bolt (M5x8) (4x)
Á
B
to the compu-
NOTE
35 mm.
To install the computer 1 additional
brackets (PZ425-E8330-60) are
required.
B
Á
1
5
A
Fig. 31
8P
3.
Connect 1P connector (GPS antenna
3 ), 8P connector and 13P connector
(wire harness 2 ) to the computer 1 .
4.
Cut the carpet as shown in order to
place the carpet properly back after
inserting the bracket.
Fit the computer 1 under the driver
seat using bolts C .
C : Bolt (M8x12) (2x)
13P
1P
1
Fig. 32
M8x12
C
5.
1
Fig. 33
Corolla Verso (RHD) - 23
03-04
Corolla Verso (R1)
(E12F)
TNS
TNS300
300
INSTALLATION OF NAVIGATION DISC
1. Connect the battery and turn the ignition switch to the ACC position.
2. Slide the eject switch on the computer to
the left to open the disc insertion slot.
3. With the label side of the disc facing up,
insert the Navigation Disc into the disc
insertion slot.
* The disc will be pulled into the computer automatically.
4. Slide the eject switch on the computer to
the right to close the disc insertion slot.
Navigation Disc
Fig. 34
03-04
Corolla Verso (RHD) - 24
Corolla Verso (R1)
TNS300
POST-INSTALLATION INSPECTION
Installation Check
1.
Inspect the wiring and installation for abnormalities.
2.
Check particularly closely for any locations where the vehicle harness, wire harness or divergency harness
is being pushed, pulled or pinched using excessive force. Also check again that clamps and bands have not
shifted out of position and that all parts have been tightened.
Operation Check
1.
Attach the (-) terminal of the battery and turn the key to the ACC or ON position or start the engine.
2.
Press the NAVI switch and confirm that the navigation screen is displayed.
3.
Adjust the volume by following the section on ”Adjusting the Volume of the Guide Voice” in the TNS 300
Owner’s Manual, and confirm that the sound from the speakers changes.
4.
Perform the “auto-compensation” procedure by following the section on “When Tires are Replaced” in the
TNS 300 Owner’s Manual.
When an abnormality is suspected, perform troubleshooting based on the “Toyota Genuine Navigation System
Service Manual”.
REASSEMBLING
Return all vehicle parts that have been removed to their original locations. Especially make sure to attach trim
and other interior materials properly so that they do not have a detrimental effect on the function of the vehicle.
During restoration, make sure that wires are not pinched and all bolts and screws are tightened.
ENSURE THAT ALL REMOVED CONNECTORS ARE PUT BACK CORRECTLY.
REFIT THE TRIM AND REMOVED PARTS.
Corolla Verso (RHD) - 25
03-04
Corolla Verso (R1)
TNS300
NOTES
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03-04
Corolla Verso (RHD) - 26
Corolla Verso (R1)
TNS300
NOTES
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Corolla Verso (RHD) - 27
03-04
Corolla Verso (R1)
TNS300
NOTES
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03-04
Corolla Verso (RHD) - 28
GENUINE PARTS