1. automotive and vehicles
2. auto parts

TruPunch:
A new standard
in punching
­efficiency.
Machine Tools / Power Tools
Laser Technology / Electronics
Uniquely
­efficient.
Contents
Uniquely efficient. 2
Why TruPunch is impressive. 4
Punching tools and accessories. 5
Intelligent punching. 6
Totally flexible. 7
TruPunch machines from TRUMPF offer you the flexibility to
process a diverse range of parts. The many and varied appli­cations
stretch from simple to complex sheet metal parts with s­ erial
forming and excellent surface and edge quality. This means
you can process a multitude of different parts entirely on one
machine – and fully automated if desired.
TruPunch machines are extremely economical and efficient. They
provide particular savings in their use of energy and material
­resources. The broad choice of high-quality punching tools made
TruPunch 1000 8
by TRUMPF enable flexibility when processing to the highest
standards.
TruPunch 2000 12
TruPunch 3000 16
TruPunch 5000 20
Components that pay off. 24
TruPunch:
Benefits at a glance.
Software:
Programmed for success. 26
TruServices:
Service like no other. 2
27
1
Resource-efficient processing.
2
Punching, forming and deburring
(on one machine).
3
Full tool flexibility.
4
Quality to suit every requirement.
5
Custom automation.
TruPunch 1000
Economical entry-level machine. This versatile machine offers an ideal start to punching. It is
particularly easy to operate, offers good value for money, and takes up little space.
TruPunch 2000
Powerful basic machine. The compact TruPunch 2000 paves the way for the automated
­punching world of TRUMPF. Being highly productive and flexible, the machine manufactures
a wide range of parts – and at a very attractive price.
TruPunch 3000
Resource-efficient universal machine. With skeleton-free processing, the TruPunch 3000 has
material savings of 10% on average. Its clever a­ utomation makes it extremely user-friendly.
TruPunch 5000
Productive high-end machine. The TruPunch 5000 is the market leader in productivity, process
reliability and flexibility. Individual automation solutions guarantee diverse applications and enable
optimal throughput, especially in multishift operation.
3
Why TruPunch
is impressive.
Profitable machining of standard contours and formed sections.
Punch in three dimensions. The punching head is well suited for holes as well as for
­three-dimensional geometries. You can process parts entirely on one machine, with
no need for downstream work steps.
Flexible and cost-efficient with 360° tool rotation.
Versatile forming.
High-speed processing.
First-class punch contours.
Fast changeover times.
Both stable and accessible.
The design principle of all TruPunch machines is an open C frame. This means the machines and workpieces are accessible from
three sides. There is plenty of room for loading and unloading – manually or automatically. The machine’s high level of s­ tability
also ensures accuracy.
Good access to the machine from three sides.
High accuracy.
Fast unloading of parts.
Modular automation.
4
Punching tools
and accessories.
Wide selection of high-quality punching tools.
For over 40 years, TRUMPF has been providing its customers with top-quality punching tools and much more. No matter
what challenges you face, we offer a wide range of support – from technical consulting to design assistance, right on to
the prompt delivery of your tools.
Punching tools: Within our leading “Classic” tool system
roller technology. In addition, we also offer you the appropriate
we offer a wide range of shapes and coatings as well as
solution for specialized applications such as deburring.
free punch shears. With EasyUse in the standard equipment
offer, easy setup is guaranteed.
Embossing and marking tools: Whether you are looking
to inscribe serial numbers, the year of manufacture or your
Slitting tools: Simple separation contours, the cutting of
corporate logo, we can provide the tools you need for fast
formed areas or visible edges without nibbling marks can
and efficient marking.
all be performed with flexibility and inexpensively.
Tooling accessories: Make set-up and maintenance e­ asier
Forming tools: TRUMPF tools enable you to perform the
and increase the service life of your tools. Achieve optimal
complete processing spectrum reliably on one machine.
­results with precisely calibrated and perfectly sharpened tools.
A very high processing speed and part ­quality without visible
forming marks can be achieved by using
Slitting tool MultiShear.
Roller deburring tool.
5
Intelligent
punching.
The wear-free ram guidance system combined with the mechanism that actively
With 360° rotation, you can punch at whatever angle you like.
­retracts the punch ensures accurate results and maximum process reliability.
Versatile and cost-efficient with 360° tool rotation.
Tools fit snugly into the punching head. One of the biggest advantages of the head design is that it can rotate any tool to the ­angle
that is required, regardless of the tool’s shape, size or position in the magazine.
Benefits of 360° rotation at a glance:
Ability to position tools at any angle.
Easily programmed.
More efficient use of materials due to versatile sheet layout.
Fast changeover times.
Low tool costs.
6
Totally flexible.
Skeleton-free processing
The scrap skeleton that remains on the machine in a conventional production strategy is time-consuming to remove. In skeleton-free
processing, by contrast, the sheet is totally pierced, leaving not even an edge strip behind. This offers multiple advantages.
Process-reliable
Material-efficient
Operator-friendly
Finished parts can be unloaded
Common cuts ensure optimal
Working without a scrap ­
with higher process reliability.
material usage.
skeleton increases safety.
Small parts are unloaded reliably
An average of 10% higher
Residual pieces of sheet metal
even when the part chute is
sheet utilization reduces
can be sorted by material
open.
­material costs.
automatically.
Residual pieces of sheet metal
Smaller bits of residual
The sorting flap routes good
are automatically cut up and
mate­rial simplify logistics and
parts and scrap to specific
­removed.
yield higher scrap prices.
­containers.
If necessary, the machine can turn your parts before
Material-efficient due to skeleton-free processing.
The sorting flap separates scrap from good parts.
unloading.
7
TruPunch 1000
TruPunch 1000:
Benefits at a glance.
8
1
The most versatile machine in its class.
2
Control is intuitive and easy to operate.
3
Low operating costs, even at low capacity.
4
Excellent part quality.
5
Minimal footprint.
Tools and technologies used: Punching, roller deburring, forming: thread with
Technology used: Roller technology.
upward and downward extrusion, upward thread punching, cup, clip and hinge,
bridges, MultiBend, embossing.
Economical entry-level machine.
The TruPunch 1000 is the ideal punching machine for first-time professional users. It requires a minimum of space and is very
easy to operate, yet is capable of handling the full range of basic applications of a TRUMPF punching machine: You can process a
complete medium-format sheet with one single clamping operation and without repositioning. The TruPunch 1000 enables you
to respond to low-volume orders and batch sizes quickly and with flexibility.
The clear touch screen helps you to find your way immediately. With the intuitive operation and menu navigation you are quickly able
to produce simple to complex parts.
9
10
Technical data:
TruPunch 1000
small format
Work area (X x Y)
80 x 50 in.
Capacity
Max. sheet thickness
Max. punching force
0.25 in.
19 tons
Max. presser foot force
up to 2 tons
Max. workpiece weight
330 lbs.
Speeds
X axis
3150 in / min
Y axis
2165 in / min
Simultaneous (X and Y)
3819 in / min
C axis
180 rpm
Max. stroke rate when punching
(E = 1 mm)
600 1 / min
Max. stroke rate when marking
1300 1 / min
Max. acceleration[1]
X axis
394 in / s²
Y axis
197 in / s²
C axis
175 rad / s²
Tools
Linear magazine
No. when using MultiTool
MultiTool
15 tools with 2 clamps
(optional 3rd clamp)
15 – 150
5 / 10 station
Tool change time
Single tool
4.4 s
MultiTool
2.2 s
Accuracy
[2]
Positioning accuracy Pa
± 0.004 in.
Repeatability Ps
± 0.001 in.
TRUMPF CNC control
Bosch CML 45
Programmable unloading of parts
Max. part size when using fixed chute
Max. part size
when using moving table
7 x 6 in.
18 x 20 in.
Space requirements[3]
Including safety barriers
236 x 229 in.
Power consumption
Average power consumption
during production
4.3 kW
Active auto-shutdown
0.3 kW
Up to 220 lbs. sheet weight.
Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment,
sheet size and position in the work area. In accordance with VDI/DGQ 3441. Measuring length 39 in.
[3]
Approximate values. Exact specifications can be found in the most recent installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[1]
[2]
11
TruPunch 2000
TruPunch 2000:
Benefits at a glance.
Powerful basic machine.
The compact TruPunch 2000 paves the way for the automated
12
1
Highest productivity in its class.
2
Compact automation.
3
Optimum part quality.
4
Full machining flexibility.
5
High resource efficiency.
punching world of TRUMPF – and at a very attractive price.
When required, it delivers high productivity around the clock.
Productive manufacturing.
Flexibility and quality down to the finest d
­ etail.
With the TruPunch 2000 you will be able to manufacture cost-
Brush tables with loading and unloading aids help you to
effectively even at low utilization rates due to its low investment
­handle materials gently while manufacturing. The large
and operating costs. Productive processing is ensured by:
selection of high-quality TRUMPF tools enables you to process
a wide range of parts with great flexibility and top-quality
Dynamic drives with performance at the level of
results. You can also benefit from our decades of experience
higher power classes.
in the fields of technology data, software, and service.
High axis speeds of up to 4252 in/min.
Maximum punching rates of up to 900 strokes
per minute.
Eco-friendly and economical.
The On-Demand Drive feature means that the punching head’s
hydraulics always works at an optimum power level. This
means that less noise is generated during non-productive
Cost-effective automation.
times and also reduces the hydraulic load on the overall system.
Additional gains in process reliability and efficient material
SheetMaster Compact is a cost-effective entry-level solution for
­utilization are possible through skeleton-free processing.
companies looking to exploit the benefits of automated punching
processes. As well as freeing up machine operators for other
tasks, automation also increases process reliability and productivity.
SheetMaster Compact loads sheets onto the machine and
unloads scrap skeletons and microjoint sheets. The latter allow
process-reliable production in multishift operations.
Productive electro-hydraulic punching head.
Brush tables for gentle material handling.
13
14
Technical data:
TruPunch 2000
medium format
Work area (X x Y)
100 x 50 in.
Capacity
Max. sheet thickness
Max. punching force
0.25 in.
19 tons
Max. presser foot force
up to 2 tons
Max. workpiece weight
330 lbs.
Speeds
X axis
3543 in / min
Y axis
2362 in/ min
Simultaneous (X and Y)
4252 in / min
C axis
180 rpm
Max. stroke rate when punching (E = 1 mm)
900 1 / min
Max. stroke rate when marking
1600 1 / min
Max. acceleration
[1]
X axis
472 in / s²
Y axis
197 in / s²
C axis
175 rad / s²
Tools
Linear magazine
No. when using MultiTool
MultiTool
18 tools with 2 clamps
(optional 3rd clamp)
18 – 180
5 / 10 stations
Tool change time
Single tool
4.0 s
MultiTool
2.2 s
Accuracy[2]
Positioning accuracy Pa
± 0.004 in.
Repeatability Ps
± 0.001 in.
TRUMPF CNC control
Bosch CML 65
Programmable unloading of parts
Max. part size when using fixed chute
Max. part size when using moving table
7 x 6 in.
18 x 20 in.
Space requirements[3]
Including safety barriers
257 x 230 in.
Power consumption
Average power consumption
during production
4.5 kW
Active auto-shutdown
0.3 kW
Up to 220 lbs. sheet weight.
Achievable workpiece accuracy depends on various factors including workpiece type, its pretreatment,
sheet size and position in the work area. In accordance with VDI/DGQ 3441. Measuring length 39 in.
[3]
Approximate values. Exact specifications can be found in the most recent installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[1]
[2]
15
TruPunch 3000
Resource-efficient universal machine.
TRUMPF is the first manufacturer in the world to offer punching machines designed for skeleton-free processing. This innovation
­reduces material requirements by an average of 10%, increases process reliability and is extremely ­user-friendly. With its electric
punching head and an average power consumption of 5.6 kW, the TruPunch 3000 is a very energy-efficient machine.
Careful material handling.
The adjustable die height enables you to process sheet thicknesses of up to 0.25 inches and obtain top-quality and scratch-free
­results. For even more convenience, this compact machine can be equipped with an extensive range of automation options ­designed
to make ideal use of the space available.
TruPunch 3000:
Benefits at a glance.
1
High resource efficiency.
2
Skeleton-free processing.
3
Scratch-free material handling.
4
Various automation solutions.
5
Flexible part removal.
Energy-efficient electric punching head.
16
Extensive automation.
SheetMaster:
Sorter:
SortMaster Box Linear with
DisposeMaster:
Performs speedy and process-
Separates good parts from
part slider:
Sorts sheet metal scrap,
reliable loading and unloading,
scrap.
Ensures virtually scratch-free
­including slugs, according
stacking and sorting. Optional
sorting of good parts into
to material type.
tool changer with space for
­containers, moving in a linear
additional tools.
direction.
17
18
Technical data:
Work area (X x Y)
TruPunch 3000
medium format
TruPunch 3000
large format
100 x 50 in.
120 x 60 in.
0.25 in.
0.25 in
Capacity
Max. sheet thickness
Max. punching force
19 tons
19 tons
Max. presser foot force
up to 2 tons
up to 2 tons
Max. workpiece weight
353 lbs.
507 lbs.
Speeds
X axis
3543 in / min
3543 in / min
Y axis
2362 in / min
2362 in / min
Simultaneous (X and Y)
4255 in / min
4252 in / min
C axis
330 rpm
330 rpm
Max. stroke rate when punching
(E = 1 mm)
1000 1 / min
800 1 / min
Max. stroke rate when marking
2500 1 / min
2500 1 / min
X axis
472 in / s²
472 in / s²
Y axis
236 in / s²
197 in / s²
C axis
350 1 / s²
350 1 / s²
18 tools with 2 clamps
21 tools with 3 clamps
Max. acceleration[1]
Tools
Linear magazine
No. when using MultiTool
18 – 180
21 – 210
5 / 10 stations
5 / 10 stations
Single tool
3.0 s
3.0 s
MultiTool
0.3 s
0.3 s
Positioning accuracy Pa
± 0.004 in.
± 0.004 in.
Repeatability Ps
± 0.001 in.
± 0.001 in.
Bosch Rexroth MTX CMP70
Bosch Rexroth MTX CMP70
20 x 20 in.
20 x 20 in.
197 x 256 in.
228 x 301 in.
Average power consumption
during production
5.6 kW
5.6 kW
Active auto-shutdown
0.3 kW
0.3 kW
MultiTool
Tool change time
Accuracy[2]
TRUMPF CNC control
Programmable unloading of parts
Max. part size
with part removal flap
Space requirements[3]
Including safety barriers
Power consumption
Up to 220 lbs. sheet weight.
Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and
position in the work area. In accordance with VDI/DGQ 3441. Measuring length 39 in.
[3]
Approximate values. Exact specifications can be found in the most recent installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[1]
[2]
19
TruPunch 5000
Productive high-end machine.
them in some cases. In any event, these intelligent functions make
the operator’s job easier, whether loading with the SheetMaster
The TruPunch 5000 sets new standards when it comes to
or unloading with the GripMaster. The variable vacuum slug
productivity. This is facilitated by features such as the zero-backlash
removal feature adapts the suction ­power precisely to match
drives, which permit maximum axis accelerations. You will also
the material being machined.
benefit from the high rotation speed of the C axis which enables
extremely fast tapping and the productive machining of complex
contours. With the powerful hydraulic drive, you can punch at
Nimble and versatile.
rates of up to 1,600 strokes per minute and mark at rates of up
to 2,800 strokes per minute.
Using retractable clamps, you reach the clamp dead area without
the need for resetting, saving yourself a lot of valuable time that
would otherwise be spent on programming. This ­allows you to
Smart, reliable production.
process the entire sheet in a single operation and to do so
quickly, with flexibility, and with high precision. From forming
Through its integrated smart functions, the machine thinks for
to roller deburring: with the TruPunch 5000, you can perform
itself: It identifies potential problems and is even able to resolve
a wide range of tasks.
TruPunch 5000:
Benefits at a glance.
1
Unbeatable productivity.
2
Reliable production.
3
Versatile forming.
4
Optimal part quality.
5
Individual automation.
Intelligent automation.
20
Taking quality into a new dimension.
Earn more automatically.
The active die ensures that parts are scratch-free. When positioning
You can choose the level of automation for your TruPunch 5000
the sheet, the die is lowered so that it does not come into
that suits you and expand it in stages. Your benefits with
contact with the material being processed. With the active
automation include:
forming stroke from below, the die achieves form sizes and
heights that were previously unattainable. With these useful
Increased machine utilization through a variety of
features, you can attain maximum part flexibility and part quality.
­automation components such as the SheetMaster.
As an option, the TruPunch 5000 is also available with
programmable stripping force for imprint-free surfaces.
Expanded storage capacity and optimal tool change
speed with the ToolMaster Linear automation for 18,
54 or 90 tools.
Increased process reliability in automated multishift
­operations with the help of smart functions.
TruPunch 5000 – the fastest punching machine in
Scratch-free processing with active die.
Maximum flexibility through retractable clamps.
the world.
21
22
Technical data:
Work area (X x Y) [1]
TruPunch 5000
medium format
TruPunch 5000
large format
100 x 50 in.
120 x 60 in.
0.3 in.
0.3 in.
Capacity
Max. sheet thickness
Max. punching force
25 tons
25 tons
Active presser foot force
up to 2 tons
up to 2 tons
Max. workpiece weight
441 lbs.
507 lbs.
Speeds
X axis
3937 in / min
3937 in / min
Y axis
2362 in / min
2362 in / min
Simultaneous (X and Y)
4567 in/ min
4567 in / min
C axis
500 rpm
500 rpm
Max. stroke rate when punching
(E = 1 mm)
1600 1 / min
1350 1 / min
Max. stroke rate when marking
3000 1 / min
3000 1 / min
X axis
984 in / s²
866 in / s²
Y axis
472 in / s²
394 in/ s²
C axis
350 1 / s²
350 1 / s²
18 tools with 3 clamps
21 tools with 4 clamps
Max. acceleration[2]
Tools
Linear magazine
No. when using MultiTool
18 – 180
21 – 210
5 / 10 stations
5 / 10 stations
Single tool
<3s
<3s
MultiTool
0.3 s
0.3 s
Positioning accuracy Pa
± 0.004 in.
± 0.004 in.
Repeatability Ps
± 0.001 in.
± 0.001 in.
Siemens Sinumerik 840D SL
Siemens Sinumerik 840D SL
20 x 20 in.
20 x 20 in.
266 x 240 in.
299 x 276 in.
Average power consumption
during production
9.5 kW
9.5 kW
Active auto-shutdown
0.5 kW
0.5 kW
MultiTool
Tool change time
Accuracy[3]
TRUMPF CNC control
Programmable unloading of parts
Max. part size with part removal flap
Space requirements
[4]
Including safety barriers
Power consumption
Without repositioning.
Up to 220 lbs. sheet weight.
[3]
Achievable workpiece accuracy depends on various factors, including workpiece type, its pretreatment, sheet size and
position in the work area. In accordance with VDI/DGQ 3441. Measuring length 39 in.
[4]
Approximate values. Exact specifications can be found in the most recent installation plan.
Subject to alteration. Only specifications in our offer and order confirmation are binding.
[1]
[2]
23
Components
that pay off.
Efficient, economical production through automation.
Everything from a single source: there are no interface problems.
Optimized material flow and enhanced process reliability boost productivity.
Increase capacity by running highly automated multishift operations up to 24 hours a day.
Careful material handling ensures more efficient material usage.
Clearly organized storage gives you fast access to materials and saves space.
SheetMaster
Compatible machines:
TruPunch 2000
TruPunch 3000
TruPunch 5000
24
[1]
With integrated tool changer (optional with SheetMaster).
[2]
With option “skeleton-free processing”.
SheetMaster
­Compact
Cart systems
SortMaster Box
SortMaster
Box Linear
SheetMaster: Fast and reliable loading and unloading,
SortMaster Box Linear: Virtually scratch-free sorting of
stacking and sorting.
­finished parts into containers traveling on horizontal rails.
SheetMaster Compact: Space-saving and inexpensive
GripMaster: Fast and reliable removal and stacking of sheet
entry-level automation solution for loading sheets and unloading
skeletons parallel to the loading process.
­microjoint sheets and scrap skeletons.
ToolMaster Linear: Modular tool storage system for 18, 54
Cart systems: Double your loading and unloading capacity
or 90 tool stations.
by deploying versatile storage and sorting solutions for raw
DisposeMaster: Conveniently sorts shredded sheet skeletons
­materials and finished parts.
and stubs according to material type.
SortMaster Box: Sort finished parts into 4 standardized,
TruStore: Modular and upgradable storage and shelving system
­stackable containers.
provides a well-organized, space-saving storage solution.
Stopa storage solutions: For special requirements we also
­offer highly customizable storage solutions in cooperation with
our partner, Stopa.
GripMaster
ToolMaster
Linear
[1]
DisposeMaster
TruStore
Stopa storage
­solutions
[2]
25
Software:
Programmed
for success.
Our TruTops Punch programming software helps you
to take full advantage of the potential of our TruPunch
machines. No other comparable product offers the
same combination of process reliability and high-speed
NC coding. Automatic features enable fast and
efficient programming. Nesting solutions are
perfectly tailored to your specific requirements and
the scrap skeleton management function ensures the
best possible material utilization. This impressive
functionality is topped off with a user-friendly
interface that includes powerful, yet easy-to-use
simulation options.
TruTops Punch: Benefits at a glance.
Outstanding process reliability combined with fast NC programs.
Full control over workpiece machining and process parameters.
A product of TRUMPF’s integrated design process – from concept to production planning.
Consistent modern operating concept based on ergonomic principles and efficiency.
Job interface saves time when entering and administering job data.
Optimized use of materials and skeleton-free production.
22
26
TruServices:
Service like
no other.
Throughout the lifecycle of your machine.
Pre-owned Machines
Financing
Consulting
Software
Customer Training
Punching Tools
Product Enhancements
Bending Tools
Service Agreements
Spare Parts
Technical Service
Regardless of the TRUMPF technology you use, you will always
is the ideal way of ensuring the highest availability of your machine.
get the best service. With the award-winning spare parts
Should your requirements change, we have flexible upgrading
­logistics at TRUMPF, we guarantee the highest availability of spare
options and technical innovations that will make your machine
parts and provide you with the products you need in the shortest
even better. Our broad range of training courses with experienced
time. TRUMPF offers you individual financing solutions quickly and
trainers and hands-on practice will give you a head start in un-
without a lot of paperwork. Our service technicians are highly
derstanding and operating your machine.
trained and always available when you need them. A Service
Agreement
The TRUMPF Group ranks among the world’s leading manufacturers of production technology and industrial lasers. Technical and
­efficient solutions for our customers have been our focus since 1923. As a leading technology supplier, TRUMPF is a one-stop shop
for all of your technology needs: machines, automation, storage technology and services.
27
Ident. no. 0372706_ 201410 – Specifications subject to change without notice.
TRUMPF is certified according to ISO 9001:2008
TRUMPF Inc. · Farmington Industrial Park · Farmington · CT 06032
Phone: 860 255 6000 · Fax: 860 255 6421
E-mail: [email protected] · Homepage: www.us.trumpf.com