CIRT A Centre of Excellence in Automotive Engineering & Road Transport Management Central Institute of Road Transport (CIRT) a premier institute in the field of auto component testing, is a the joint initiative of The Ministry of Shipping and Transport, Government of India and the Association of State Road Transport Undertakings (ASRTU). Established since 1967 in Pune, acquiring the area of 90 acres. CIRT is a leading institute in the field of engineering research, testing of auto components, vehicle certification and research, consultancy & training in transport policy, planning and management. With more than 4 decades of experience it has emerged as a single window for the public transport industry. CIRT is well equipped with state-of-art infrastructure and highly qualified and trained workforce. ACHIEVEMENTS : NATIONAL & INTERNATIONAL MoRTH approved CIRT under Central Motor Vehicles Rules (CMVR) for certification of vehicles and Safety Critical Components. Director General Supplies & Disposals (DGS&D) recognized CIRT for testing samples for their rate contracts. The Department of Scientific and Industrial Research, MOST & GOI has recognized CIRT as Scientific & Industrial Research Organisation (SIRO). Bureau of Indian Standards (BIS) for Testing of Samples for Certification. Partnered with TATA Motors and established IDTR in Pune. Institute Profile A PICTURE TOUR ORGANIZATION STRUCTURE Head Safety & Homologation Head Engineering Division •Tyre & Wheel Rim Lab •Vehicle Crash Lab •Auto Component Lab •Structural Dynamic Lab •Photometric Lab • Electrical Lab •Metallurgical Lab •Polymer Lab Head Administration Service Division Head Training & Consultancy •Research & Consultancy Centre • Administration •Management Development Centre • Library & Publication • Accounts • Utility • Data Bank • Hostel • Stores •Environmental Lab •Petroleum Lab OUR MISSION ALL TRANSPORT SOLUTIONS UNDER ONE ROOF Core Areas • • • CIRT assists the MoRTH on several projects related to public transport and road safety under various schemes as a Technical Evaluating & Monitoring Agency. CIRT officials are members of various Expert Committees on Public Transport, Road Safety, Motor Vehicle Legislation & ITS. Dedicated team of officials with assurance of delivering superior returns to clients through its cost-effective and high value services model. CIRT has the track record, in-place relationships and professional staff to meet your needs for today and tomorrow. Comprehensive traffic and transportation studies for several cities, ports and states in the country and abroad, feasibility studies & preparation of layout plans for bus rapid transit systems (BRTS), metro bus system, toll-based expressways, toll plazas & automated border check posts and driving training institutes and driving test tracks Road safety management, road safety audits & computerised driver testing systems Issues in transport policy & economics, mechanical engineering, freight transportation, futuristic technologies, environmental pollution, alternative fuels & third party bus body inspection. Studies for state transport undertakings (STU) on origin-destination of passengers, route rationalization, performance improvement measures, organizational restructuring, layout plans for bus terminals, depots & workshops, upgradation of facilities at bus terminals, intelligent transport system (ITS), preparation of transport policy, public transport planning and management, strategic planning for sustainable development, assessment of customer satisfaction, computerisation of traffic, maintenance, stores & inventory, administration and accounts departments, bid process management for civil and traffic projects & procurement of vehicles, vehicle engineering & fuel management 1` Consultancy JnNURM projects for procurement of buses in the urban centers [email protected] 020-67345300, Ext-412 The most important publication of the Institute is the quarterly Journal - Indian Journal of Transport Management. The journal is addressed to the field of road transport and its management. It provides a medium for sharing experiences & exchanging information/ideas on the technological innovations in the sphere of transport and its management. CIRT also publishes various other publications and a number of reports and proceedings of seminars and workshops conducted at the Institute on topics related to transport policy and management Notable among them is the annual publication “State Transport Undertakings: Profile & Performance”. This publication provides comprehensive statistics on financial and physical performance of the STUs in the country. The publication is very useful and referred by the management and senior officials of the STUs along with government departments, ministries, policy makers and NITI Aayog. The CIRT Library has around 40 publication titles available for sale. Publication [email protected] 020-67345300, Ext-507 The Management Development Center (MDC) with its focus on building capacity in transport sector offers following training solutions: Foundation training programme - developed for newly recruited officers, developed on proven expertise in meeting organisational expectations and adapting to individual learning needs. Advance training programme – developed for updating the knowledge on latest development & policy and platform for exchange of ideas with peers. Allied training programmes – addressing the needs of day-to-day management like General management, RTI, stress management, soft skills. We conduct conferences, seminars & workshops related to various topics in the field of: (a) Enhancing quality culture in STUs (b) Tyre retreading materials (c) Tyre & Rim (d) Urban transport, Intelligent transport system (e) Safety and Homologation M. Tech programme (2yrs full time) in Automobile Engineering (Vehicle Engineering & Transport Management) jointly with Vel Tech. Customised solutions – designed for addresses the specific needs of the clients STATE-OF-ART TRAINING FACILITY CIRT is situated on a verdant campus consisting of classrooms, seminar hall, library, computer center, testing and sports facilities. The campus provides a conducive environment for learning and intellectual growth. The programmes are both residential & non residential with aim at formal & informal processes of learning both within & outside the classroom. Management Development Center [email protected] 020-67345300 Ext--415 The Data Bank maintains time series & cross sectional data on the physical & financial performance of the STUs. Databank [email protected] 020-67345300 Ext--431 The Annual Performance Statistics of the STUs is published in the form of a booklet titled “ Profile & Performance of STUs” every year. Also Half yearly and Yearly Quick Performance Review of the STUs is published in the Indian Journal of Transport Management (IJTM). The Data Bank collates & compiles the STUs’ performance to finalize the Transport Minister’s Trophy for the STUs with the lowest accident record, the ASRTU productivity awards on vehicle productivity, tyre performance & fuel efficiency. Every year, the Data Bank supplies the performance statistics of the urban STUs in Maharashtra to the Directorate of Economics & Statistics, Government of Maharashtra for inclusion in their book “Economic Survey of Maharashtra, Mumbai” & also makes the data available to government agencies, academicians & research scholars. The Data Bank also serves as a source of statistical information on STUs performance/inter-STU comparison, needed for various case studies and consultancy assignments undertaken by CIRT’s consultancy centre. Safety & Homologation division was established in the year 2007-08. This division of CIRT deals with Certification and Homologation of Motor Vehicles as per Central Motor Vehicle 1989.. CIRT has extensive experience in certification of international and national brands for various buses and trucks. CIRT also undertakes the certification of E-rickshaws and 2-wheelers. CIRT is equipped with state-of–art CMVR testing facilities. Safety & Homologation division carries out the following main activities: Formulation of Automotive Standards Homologation of Vehicles Accreditation of Bus Body Builders Third party inspection of buses Type Approval and Conformity of Production of safety critical components Providing valuable inputs to MoRTH, STUs, RTAs in policy matters as and when required Inspection of different types and categories of buses since 2006, we are into product audit, plant audit and Third Party Inspections. We undertake inspection of buses of STU’s, local transport corporations, vehicle manufacturers as well as private parties. CIRT is an active member in the formulation and finalization of Automotive Industry Standards & Indian Standards. Safety & Homologation has the conveyorship for a number of Automotive industry Standards like AIS:110 for Run flat tyres, AIS:119 for sleeper coaches, AIS:063 for School bus code, conversion of AIS:044 of tyres to IS:15633, 36 & 27. Active contribution in Formulation and finalization of Bus Code- AIS:052 and its revisions. Safety & Homologation is instrumental in formulation of the Urban bus specification I & II and ITS related specifications for the bus industry. Safety & Homologation [email protected] 020-67345300, Ext-511 LABORATORIES WE HAVE Tyre and Wheel Rim Vehicle Crash Petroleum Lab Auto Component Environmental Engineering Research Center Laboratories Structural Dynamic Polymer Electrical Metallurgical Photometric Tyre laboratory is equipped with state of the art facilities for testing automotive tyres and wheel rims. Tyre Lab. can undertake testing of tyres and wheel rims as per National and Tyre Endurance Test Machine International Standards. It can undertake testing of 2 and 3 wheelers, passenger car, HCV and Aeroplane tyres. Tyre Lab. has Endurance Test Machine, Dynamic wheel cornering fatigue test machine, Universal tyre test machine, Uniformity test machine for Tyre Uniformity Machine passenger cars & Trucks/Bus radial tyres, Hydraulic burst test machine for tyres, impact resistance test machine for wheel rim, Wheel rim torsion test etc. Testing facilities available • Cornering fatigue test • Tyre uniformity test • Endurance test • Load speed performance test • Radial fatigue test of wheel rim • Tyre burst test • Radial, lateral, tangential stiffness • Plunger energy test • Bead unseating force test • Foot prints test • Impact test for wheel rim Tyre Lab Cornering Fatigue Test Machine [email protected] 020-67345300, Ext-494 Waterproofing Test Chamber Walk In Chamber Roll Over Test Platform Vehicle crash laboratory is equipped with state-of-art facilities for undertaking structural strength of trucks and buses as per national and international standards. Rear Wall Strength Rig Roof Strength test rig Test facilities available • Roll over test platform • Frontal impact test rig • Rear wall strength rig • Cabin roof strength test rig • Under run protective devices test rig • Waterproofing/rain/shower test chamber • walk-in-chamber - walk-in-chamber can be used for cold startability test for engine, wiping test, demist/defrost test, humid soak/corrosion test/ climate ageing test for vehicles Under Run Protective Devices Test Rig Frontal Impact Test Vehicle Crash Lab [email protected] 020-67345300, Ext-498 Flammability Chamber Lubricating Oil Filter Test Rig Pendulum Roundness Tester impact Test Rig Automobile Laboratory is equipped with test facilities forFan Belt Endurance test rig (3 Pulley), Oil Seal Performance test rig, Co-efficient of friction test rig (Scale Rig), Performance test (Endurance test) of Mechanical and Hydraulic Jacks (Bottle & Trolley type), Life & Efficiency test rig of Lube Oil Filters, Life & Efficiency test rig of Diesel Fuel Filters, Air Filter test rig, Fabrication Integrity test for oil filter, Elements, Millipore Apparatus, Impulses test rig for Oil Filters and Flexible Fuel/Oil Hoses), Impact Resistance test (Plastic Fuel Tank), Fuel Permeability test chamber (Plastic Fuel Tank), Resistance to fire (Plastic Fuel Tank) Mechanical Strength/ Resistance to high temperature test (Plastic Fuel Tank) Fire Resistance test chamber for plywood viz. Flammability, Flame Penetration and Burning Rate tests, Chary Impact tester for Chequered plywood, Air Circulating Ovens, Surface Roughness Tester, Roundness Tester, Profile Projector Piston Ring Light Leakage Tester, Ball Bearing Radial Clearance Tester, Ball Bearing Radial Runout Tester, Electronic Height Gauge, Electronic Piston Ring Tester, Main Leaf Endurance Test Rig, Brinell Hardness tester for Spring Leaves, Torque test rig for Wheel Nut Spanner/Tommy Bar, Torque test rig for Self Locking Nuts Components can be tested : • Brake linings, clutch facings. • Lubricating oil filters, diesel filters & air filters • Oil seals • Fan belts (cogged v-belts and v-ribbed belts) • Fuel & oil hoses, • Hydraulic brake hose assy. • Radiator hoses, rubber hoses • Water pumps (performance & endurance tests) • Radiator pressure cap • Fuel tanks (metallic and plastic) • Mechanical & hydraulic jacks • Welding electrodes • Plywoods • Ball & roller bearings • Leaf spring assemblies & spring leaves • Spring steel flats for leaf springs • Piston, gudgeon pin & piston rings • High pressure fuel pipes & nozzle leakage pipes • Fasteners (bolts & nuts) • Self locking nuts • Wheel nut spanner & tommy bar Height Gauge Surface Roughness Tester Auto Lab [email protected] 020-67345300, Ext-458/59/60 Test Facilities available • Power steering, C.V. joint endurance, ball joint endurance and multi axis fatigue/endurance test Mechanical & Power Steering Test Rig • Fatigue/endurance test Structural dynamic laboratory has got • Load/deflection test special purpose machines as well as • Bond strength test universal test machine for testing various • Vibration test (vertical) Rotary Actuator automobile sub-assemblies. It can • Twisting torque test undertake testing of steering, CV joint, • Steering test ball joint, clutch plate assembly etc. • Turning test on input shaft • Sliding test on out put shaft Ball Joint Endurance Test Rig • Turning torque test • Mechanical & power steering test rig • Rigidity test strength test C.V. Joint Endurance Tester • C.V. Joint test • Radial expansion test Multi Axis Simulation Test (MAST) • Ball joint test • Oscillation angle test Linear Actuator • Torque test, rigidity test Structural Dynamic Lab • Static & fatigue strength test [email protected] 020-67345300, Ext-489/90 • Muddy water durability test Spectrometer Reflectance and Transmittance tester Photo-goniometer Photo-goniometer Photometry laboratory can undertake testing of head lights, tail lights, direction of indicators, reflectors, stop lights, plastic lens etc. Photometry Laboratory has following sophisticated equippments • Photo-goniometer & retro (LMT make) – photometry and colourimetry • Integrating spheres • Spectrometer for UV radiation for halogen lamps, intensity & colour for LED Integrating Spheres • Reflectance and transmittance tester • Colour spectrometer for warning triangle & reflective tapes • Bending tester for mirror Photometric Lab • Impact tester for mirror Water spray Chamber [email protected] 020-67345300, Ext-499 Battery Test System Dust Chamber Test Facilities available • Battery testing system (BITRODE USA) for capacity, • High rate discharge, • Life cycle tests of batteries for automobile & other applications • Electro dynamic vibration system (1000 kgf) • Wheatstone & kelvin bridge • High voltage tester • Spark test rig for cables • Climatic chamber (-50 to 150°C and 95% RH max) • Cold chamber (-40 °C) • Air circulating ovens • Water spray chamber • Dust chamber • Salt spray test chamber Climatic Chamber • Switch test rig • Voltage regulator and alternator test rig • Co-efficient friction test rig for carbon brush Electrical laboratory Can undertake testing of batteries, lamps, switches, voltage regulators, alternators, wiping system, mirrors, cables, pressure & temperature gauges, carbon brushes, electrical fan, field coils, insulation tape etc. Electro dynamic Vibration machine Cold Chamber Electrical Lab [email protected] 020-67345300, Ext-463 Polymer laboratory testing of can undertake retreading materials, Abrasion Resistance Equipment DSC extruded rubber products, tubes, flaps and other rubber components Tensile machine TGA Moving Die Rheometer Multi-head Hardness Tester Ozone Testing Machine Chamber Air Permeability Chamber Polymer lab has following sophisticated equipments • Differential scanning calorimeter(dsc), • Dynamic mechanical analyser- 4000 (DMA) • Fourier transform infrared spectrometer (FTIR) • Moving die rheometer 2000 (MDR) • Thermo gravimetric analyser (TGA) • Precision automatic multihead hardness tester • Universal tensile testing machine • Air permeability chamber • Ozone machine chamber (static & dynamic) Abrasion test machine Digital hardness tester (shore A) Polymer Lab [email protected] 020-67345300 Ext-487 Rockwell Hardness Tester Metallurgical Microscope with Image Analyzer Micro Hardness Tester Stereo Microscope and Image Analyzer Universal Tensile Testing Machine Three Co-ordinate Measuring Machine Universal Hardness Test facilities available Tester • Automatic rockwell hardness tester Metallurgical laboratory undertakes testing of • Brinell cum vickers hardness tester all metallic auto components for various tests • Metallurgical microscope with image analyzer like microstructure, inclusion rating, case • Micro hardness tester with motorized stage depth, grain size measurement, hardness, UV Visible Spector • Rockwell hardness tester tensile strength, impact etc. It also undertakes Photometer • Universal hardness tester chemical analysis of ferrous and non-ferrous • Stereo microscope and image analyzer materials. • Universal tensile testing machine • Three co-ordinate measuring machine (1000mm x 1500mm x 800mm) Atomic absorption spectrophotometer Atomic absorption Spectrometer Direct reading spectrophotometer Electrochemical analyser Automatic Rockwell Hardness Tester ELTRA CS-2000 carbon sulphur apparatus Metallurgical Lab UV visible spectrophotometer Brinell cum Vickers Hardness Tester [email protected] 020-67345300 Ext-464,65 Water washout Characteristics Grease Penetrometer Automatic COC Flash Point Tester Penetration Resistance Tester & Head Foam Impact Tester Kinematic Viscosity Tester Polymer lab has following sophisticated equipments • Automatic cleveland open cup (COC) flash point tester • Automatic titration system • Four ball EP tester • Circulating and glassware coolant test rig • Roll stability tester • Kinematic viscosity tester • Rams bottom carbon residue tester • Leakage tendency apparatus • Foaming tendency apparatus • Rust preventive apparatus • Oxidation stability apparatus • Stroking property for hyd. Brake fluid apparatus Petroleum laboratory can undertake testing of fuels, lubricating oils, greases, Drop Point Apparatus engine coolants, brake fluid, CNG & LPG kits and other petroleum products Circulating Corrosion Test Rig Ball Drop Equipment Ramsbottom Carbon Resedue Petroleum Lab [email protected] 020-67345300 Ext-485/86 Weatherometer Ci-4000 Horizontal Flammability Chamber UV Chamber (2000) Environmental laboratory is equipped with state-of-art facilities for testing of paints, safety glass, upholstery fabric, PVC flooring, PU foam, latex foam, bus body materials etc. Test facilities availableWeather O meters (ci 5000 and ci4000) - weather resistance, testing of paints, safety glass, mirror & plastic components, UV chamber (2000) – UV radiation test for paints & plastic components, scratch hardness tester (paint), colour spectrophotometer (paint), flash point tester (paint), taber abrasion machine (upholstery), flexing test rig for upholstery, flexing test rig for latex foam, flexing test rig for coir foam, PUF shearing test rig for PU foam, PUF/COIR foam hardness tester, latex foam hardness tester, tensile test machine (1 ton capacity), environmental chambers - humidity chamber, cold chamber (-50°C, 1x2x1.5 M), air oven (+200°C, 1x2x1.5 M), horizontal flammability chamber (bus body materials), vertical flammability chamber (bus body materials), air circulating ovens Vertical Flammability Chamber Hazemeter Environmental Lab [email protected] 020-67345300 Ext-461 Our Valuable clients CENTRAL INSTITUTE OF ROAD TRANSPORT CENTRAL INSTITUTE OF ROAD TRANSPORT Post Box No 1897, Pune – Nashik Road, Bhosari, Pune – 411026, India Telephone: 020-67345300, Fax: 020-67345407 www.cirtindia.com COMMITED TO BETTER TRANSPORT
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