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PARTS CATALOG
Pneumatic EP0 / single line
Lubecore automated lubrication systems
next generation automated lubrication
Document information
Title: Parts Catalog Lubecore Automated Lubrication Systems
Features: Pneumatic EP0/ Single line system parts.
File ref: Lubecore_PC_001
Revision: F
Publication date: February 2010
All rights reserved. No part of this publication may be copied and/or published by any means without obtaining prior written permission from Lubecoretm. Due to continuous product development and improvement
Lubecoretm reserves the right to update parts at any time, the contents of this manual may also be changed
without prior notice. This manual applies to the standard version of the product. Lubecoretm cannot accept
liability for any damage arising from the use of this publication. Please contact Lubecoretm in case of any questions related to the revision of, required service, repairs and or maintenance as described in this publication
2
Contents
4
Complete pumps and components
→→
→→
→→
→→
6
6
7
9
Reservoir components
Reservoir repair assemblies
Follower plates, guides
Pneumatic pump base components
11 Solenoid
12 Low level switch
13 Timers
14 CLS Dongle timer programming
18 Primary (mainline) tubing and hose
19 Secondary tubing
20 Fittings
29 Brackets
32 Air tubing and fittings
34 Fastener materials
38 Filler pumps and grease
40
Index (part numbers and key word)
4
Complete pumps and components
Fig.1. Pneumatically operated pump for EP00/0 parallel ALS.
Pneumatically operated pump for parallel EP00/0 ALS
Part #:
50.050
Description
EP0
Empty
Not included
Optional
Air piston
EP0/00
70-100
40
Standard
Included
EP0 Low temp
EP00/0 Pneumatic pump assemblies 4 Kg reservoir.
Part #:
50.060
Description
50.061
50.062
Pneumatic pump EP0 6 Kg reservoir
Reservoir contents:
12V solenoid:
Low level switch:
Pumping principle
Lubricant type range
Operating pressure (bar)
Output volume (cc/stroke)
Follower plate
Pressure switch:
Table 2.
50.052
Pneumatic pump EP0 4 Kg reservoir
Reservoir contents:
12V solenoid
Low level switch included:
Pumping principle
Lubricant type range
Operating pressure (bar)
Output volume (cc/stroke)
Follower plate
Pressure switch:
Table 1.
50.051
EP0
Empty
Not included
Optional
Air piston
EP00/0
70-100
40
Standard
Included
EP00/0 Pneumatic pump assemblies 6 Kg reservoir.
5
EP0 Low temp
A
B
C
D
E
F
G
Reservoir components
Fig.2. Reservoir components, see table below.
Pos #
Part #
Description
Affected models
A
B
C
D
E
F
G
G
Table 3.
10.003
Cap to pump cover
10.004
Reservoir cap O-ring
10.009
Bolt for Lid (cover) M8 x 20L
10.008
Spacer bushing
10.006
Reservoir cover / Lid
10.007
Reservoir glass O-ring top & Bottom
10.001
4 Kg Reservoir
10.207
6 Kg reservoir
Pneumatic pump replacement components: reservoir.
All
All
All
All
All
All
10.100/10.125/10.127/10.135
10.200/10.225/10.235
Reservoir repair assemblies
Pos #
2xF+G
2xF+G
A+B+C+D
Table 4.
Assembly #
Description
10.102
4 Kg reservoir repair set
10.201
6 Kg reservoir repair set
10.103
Reservoir cover repair set.
Reservoir repair assemblies.
6
Contents
2x O-ring + reservoir
2x O-ring + reservoir
(+ O-rings + bush + bolt + cap)
A
B
C
Fig.3. Reservoir components (continued), See table below.
Follower plates, guides
Pos #
Part #
Description
10.010 Guide rod 4lg reservoir
10.203 Guide rod 6Kg reservoir
10.101 Follower plate 4kg reservoir
B
10.206 Follower plate 6Kg reservoir
C
10.007 Reservoir glass O-ring top & Bottom
Table 5.
Reservoir replacement components.
A
Follower plate repair assemblies
Assembly #
Description
Contents
10.202
Follower plate 6kg exchange set.
10.116
Follower plate 4kg exchange set.
Table 6.
Follower plate repair assemblies.
Guide rod, follower plate and washer
Guide rod, follower plate and washer
7
E
G
F
D
C
B
A
H
I
J
K
L
M
N
O
P
Q
R
S
T
8
Pneumatic pump base components
Pos # Part #
A
Description
10.026
10.022
10.027
10.027
21.024
21.023
10.028
10.029
50.260
10.079
50.071
50.072
10.104
50.261
10.061
10.052
10.058
10.057
10.040
Dust cover for quick coupler
Male filler coupling (1/4”)
B
Male filler coupling (1/4”) with stud assembly
B+C
Male quick coupling (fill stud assembly)
Female filler coupling (1/4 coupler x 1/4 femalepipe)
Dust cover for female filler coupling (21.024)
Flat washer for grease filter
D
Filter
E
Return valve assembly complete
F
Plug & washer for pressure gauge port
Low level switch for 4Kg reservoir (incl washer)
G
Low level switch for 6Kg reservoir (incl washer)
H
40 bar pressure switch complete (incl non-return valve assembly)
I
Non-return valve assembly complete.
J
Cylinder lining
K
Check valve
L
O-ring for piston housing (U026)
M
Piston housing
N
Spring (grease piston)
O
Piston pressure retention rings (10.050 & 3211-601-005)
P
10.082 Complete piston assembly (including air seals)
Q
10.051 Piston air seal
R
10.041 Gasket for pump body gasket
S
10.042 Pump body cover
T
10.043 Bolt M10 X 25 L (x4)
Table 7.
Pneumatic pump replacement parts (bottom).
9
Remarks
Brass
Brass
Twin vent valve for pneumatic pump
B
Pos # Part #
A
C
Description
A
20.007 Straight 5mm - 1/8” NPT push in
B
10.140 Twin vent adapter 1/8”
C
10.141 Lee valve housing 1/8NPT Thread
D
10.107 Lee valve (combne with 10.141)
Table 8.
Twin vent valve
D
Pump mounting components
Pos. #
A
B
Table 9.
Part #
Description
10.062
Mounting bushing
10.063
Pump mounting gasket - foam
Pump mounting surface components
Remarks
Nylon
A
B
A
10
Solenoid
B
A
F
D
E
C
Fig.6. Solenoid 12V
Pos.
A
B
C
D
E
F
Table 11.
Part #
Description
21.064
1/4” (M) - 1/8”(M) adapter (to bottom of pump)
13.088
Solenoid 12V (with manual override
13.090
Solenoid 24V (with manual override
20.007
1/8” (M) NPT - 5mm push to connect coupling
21.084
Straight 1/8 (F) NPT X 1/8 (F) NPT - Brass
22.001
1/4” DOT - 1/8” NPT (M) Elbow coupling
13.094
Solenoid connector with LED
12 volt solenoid main components
Solenoid related items
Part #
50.188
13.094
50.095
50.005
Table 12.
Description
Remarks
BK 12V Solenoid Kit (including connectors and harness)
Harness for BK Solenoid with DIN and AMP connector
Solenoid Exchange Kit 12V (incl fitting and connectors)
12 VDC Solenoid MICRO Din Full Replacement Kit Incl fittings
12V
Groeneveld to Lubecore
Items related to the solenoid
Fig.7. Solenoid LED indicator.
Fig.8. 13.089 Solenoid harness .
11
Pressure switches
Fig.8. Pressure switch
40 Bar for pump.
Part #
10.104
10.105
10.136
Table 12.
Fig.7. Pressure switch
40 Bar for manifold.
Description
Pressure switch for pump - (Incl. Non return valve assembly)
Pressure switch for manifold
Pressure switch (for manifold / mostly EP2 systems)
Pressure switch single line system.
Specification
40 Bar
40 Bar
100 Bar
Pressure switch related components
Part #
10.085
50.261
50.236
50.237
13.000
Table 13.
Description
Adaptor for pressure switch 10.105 14mm X 1/4 PTF
Non-return valve assembly for 10.104
Straight connector M24 X 1 Schlemmer complete
Elbow connector M24 X 1 Schlemmer complete
PVC Jacketed Wire (pressure switch cabling)
Pressure switch related components.
Specification
To use 10.105 in pump
Feet
Fig.10. 50.236 straight
connector complete.
Fig.11. 10.085 Adaptor for pressure switch
Fig.12. 50.261 Non return valve
assembly
12
Fig.9. Pressure switch location in a
pneumatic pump.
Low level switch
Fig.10. Location of level
switch in pneumatic pump.
Fig.9. Low level switch.
Part #
10.111
50.071
50.072
Table 13.
Description
Low level switch housing -for pump
Low level switch assembly with 4kg adaptor / extension
Low level switch assembly with 6kg adaptor / extension
Low level switch and adapters single line system.
Specification
4Kg reservoir
6Kg reservoir
Low level switch related components
Part #
Description
10.112
10.205
50.073
50.236
50.237
Adaptor / extension for 4kg air pump low level switch
Adaptor / extension for 6kg air pump low level switch
Harness for low level switch
Straight connector M24 X 1 Schlemmer complete
Elbow connector M24 X 1 Schlemmer complete
Plug incl. O-ring (low level switch plug) M16
13.000 PVC jacketed cable
Table 14.
Low level switch related components.
Fig.11. Low level switch 4,6 kg reservoir and without
extent ion adapter.
13
Specification
4Kg reservoir
6Kg reservoir
4kg & 6kg
See figure above
Feet
Timers
Part #
12.000
12.003
12.011
12.012
12.015
12.016
50.024
Table 15.
Description
Specification
Truck timer
Trailer timer
Truck timer
Trailer timer
Timer LC economy
Timer truck MKII
Timer exchange Kit
Truck and trailer timer models
12V
12V
24V
24V
10-30V
10-30V
12 VDC
Fig.12. 12.000 Truck
timer MKI
Note 1: Electrical diagrams are available upon request. Timers are, unless specifically requested or denoted in specification of timer model, delivered with factory
timing setting of 3 hours pause time and 3 minutes working phase. Adjusting the
timer programming does require a CLS Dongle. Timer programming tool.
Note 2: note the difference between the MK1 and MK2 timer connectors, when
ordering replacement timers check if an adapter harness is required.
Part #
50.033
13.056
13.063
13.064
50.097
50.098
50.074
Table 16.
Description
Harness for timer - ABS/LL/PS
Power harness for pneumatic pump MK2
Power harness for trailer
Power harness for trailer
Electric Pump Fuse Kit
Pneumatic Pump Fuse Kit
Power Harness - 12V Timer 4kg & 6kg
Timer related components
Fig.13. Trailer timer
12.003/12.012
Fig.14. 12.015 LC timer
14
Remarks
For timer in cab (small)
ABS power tee jumper
Power jumper
12 & 24V
12 & 24V
-
Fig.15. 12.016 truck
timer MK2
CLS Dongle timer programming
Part #
Description
Unit
12.001
Interface for greaser with dongle
Truck timer USB cable
Trailer timer USB cable
Dongle power cable (truck timer)
CLS dongle interface unit only
Software CLS dongle Cd-rom only
Timer - Dongle interface cable MKII
MKII to MKI adapter cable
MKI to MKII adapter cable
CLS dongle timer programming interface & Components
Ea
Included
in 12.001
assembly
50.287
50.286
Table 17.
ea
ea
Fig.17. Trailer
USB cable
Fig.20. Dongle power
cable (truck timer).
Fig.18. Truck
.timer USB cable.
Fig.21. MKII
dongle interface
harness.
Fig.22. 50.287 MK2 to
MK1 cable
Fig.23. 50.286
MK1 to MK2
cable
Fig.16. Dongle interface
unit
Fig.19. Software
CD.
Note: For programming instructions and how to connect the timers, see the Timer programming manual.
15
Pump
Electrical harnesses
Part #
Description
13.022
50.074
50.449
Harness 7.5m / 25 ft.
Power harness - 12V timer 4kg & 6kg
12/24 VDC EP2 electric pump power hrness
Power harness for truck - jumper for pump (used
with 13055)
12 VDC Electric EP2 Pump harness (Non-Pressure/
Level)
13.066
50.089
13.055
Timer
13.056
13.102
13.063
13.064
50.033
50.450
LL-switch
50.073
Solenoid
13.094
Power harness for pneumatic pump - mount for
pump
Power harness for pneumatic pump - For ML1
timer in cab (short)
Power harness for pneumatic pump - For MK2
timer in cab (short)
Power harness for trailer - ABS power tee jumper
Power harness for trailer - power jumper
Harness for timer - ABS/LL/PS
12/24 VDC EP2 electric pump cabin harness
Harness for low level switch - 4kg & 6kg
Harness for BK solenoid with DIN and AMP connector
Fig.31. 13.102 power harness
for MK2 timer.
Fig.30. 13.063 Trailer ABS
T-cable
16
Fig.29. 13.055 Power harness
pneumatic pump.
Fig.28. 13.056 power harness
for MK1 timer
Operator communication light & Switch
Part #
50.092
50.441
Table 19.
Description
Cab manual test button/light 12VDC
Cab manual test button/light 24VDC
In cab dash switches and lights.
Switch connectors
Part #
Description
13.089
50.236
50.237
13.001
13.002
13.003
13.004
13.005
13.006
Table 20.
Connector Din with LED for Solenoid
Straight Connector M 24 X 1
Elbow Connector M 24 X 1
Straight Connector M 24 X 1
Elbow Connector M 24 X 1
Cap Nut NW10
Double Contact Seal
Sealing Buffer
Load Carrier (4mm Contact)
Harness components.
Remarks
Fig.33. 50.092 Operator
communication light &
Switch assembly
13.090 & 13.088
Schlemmer complete
Schlemmer complete
see 50.236/
50.237
Fig.32. 50.236 Straight Connector M 24 X 1
2-prong electrical connector
Part #
13.044
13.045
13.046
13.052
13.053
13.054
13.086
13.087
13.086
13.087
Table 21.
Description
Remarks
Disconnect 2 prong (F) sealed Housing receptacle
Seal for 2 prong disconnect
For 13.044
Load carrier terminal (M)
Connector (F)
For 13.054
Terminal pin
For 13.052 & 13.054
2 prong triple-seal
For 13.052 & 13.053
Connector AMP (M) (mating to
Part 13.052)
Terminal pins AMP ( For 13.086 )
Connector AMP (M)
Mating to part 13.052
Terminal pins AMP ( For 13.086 )
Electrical connectors and components.
Fig.34. Part #
13.044
Fig.35. Part
# 13.052
Fig.39. Part
# 13.086
Fig.36. Part
# 13.045
Fig.37. Part
# 13.053
Fig.38. Part
# 13.054
17
Fuses, fuse holders and electrical omponents13
Part #
Description
13.008
13.009
13.025
13.036
Table 22.
Mini in line fuse holder
Mini blade fuse 10 amp
Mini blade fuse - 20 amp
Mini add a circuit
Fuses
Remarks
Pneumatic pumps
Electrical pumps
Fig.40. Part #
13.036
Pump fuse kit assemblies
Part #
Description
50.097
50.098
Table 23.
Electric pump fuse kit
Pneumatic pump fuse kit
Fuse kit assemblies.
Remarks
12 &24V
12 &24V
Electrical connectors and components
Part #
13.061
13.062
Table 24.
Description
Remarks
Flat washer for harness - nylon
Screw slotted head for harness
Electrical connectors and components.
18
(Shrink) Butt connectors
Part #
13.012
13.050
13.057
13.014
13.085
Table 25.
Description
Unit
Shrink butt connector pink
Butt connector yellow (reducer)
Butt connector - blue
Shrink butt connector green
Butt connector (M) - blue 16 - 14 gauge
Butt-connectors.
ea
ea
ea
ea
ea
(Shrink) eyelid-connectors
Part #
13.041
13.049
13.017
Table 26.
Description
Unit
Terminal ring connector - blue
Eyelet shrink connector
Islet blue
Eyelid connectors.
ea
ea
ea
(Shrink) spade connectors
Part #
13.058
13.013
Table 27.
Description
Unit
Spade blue
Stud (M) 22-18 gauge red
Spade connectors.
ea
ea
(Shrink) Bullet connectors
Part #
13.076
13.077
Table 28.
Description
Unit
Bullet connectors male - 16-14 Ga (blue solder less)
Bullet connectors female 16-14 Ga (blue solder less)
Bull it connectors.
19
ea
ea
Electrical wire
Part #
13.000
13.010
13.011
13.021
13.031
13.069
13.032
13.096
13.068
Table 29.
Description
Unit
PVC Jacketed Wire (pressure / low level switch)
Wire Yellow 18 Gauge
Wire Brown 18 Gauge
Wire Black 16 Gauge
Wire Black/Red 16 Gauge
Wire 18 - 6 SEOW
Wire - 14/3 Outdoor
Wire 18g white
16 ga / 6 SAE Trailer Cable
Electrical wire
Feet
Feet
Feet
Feet
Feet
Feet
Feet
Feet
Feet
Heat shrink wrap / tube
Part #
13.073
13.078
13.074
13.075
13.042
13.043
13.067
Table 30.
Description
Unit
1/4" Dual wall adhesive shrink tube
3/8” Dual wall adhesive shrink tube
1/2" Dual wall adhesive shrink tube
3/4" Dual wall adhesive shrink tube
Heat shrink wrap 3/16 X 48" - for wires
Heat shrink wrap 1/4 X 48" - for wires
Heat shrink wrap 1/2 x 48" - for wires
Heat shrink wrap.
Feet
Feet
Feet
Feet
Feet
Feet
Feet
Split loom
Part #
13.028
13.029
13.035
13.037
Table 31.
Description
Unit
Split loom 1/2”
Split loom 5/8”
Split loom 3/8”
Split loom 5/8”
Split loom
(100) foot
(50) foot
Feet
Feet
Electrical tape
Part #
13.027
Table 32.
Description
Unit
Tape electrical black
Electrical tape
ea / roll
20
Manifolds & Metering units
C
D
A
front
front
rear
B
rear
E
F
Manifolds single line (EP00/0)
Pos. #
A
B
C
D
E
F
Table 33.
Part #
Description
11.004
4-port manifold stud M10
11.007
7-port manifold stud M10
11.009
9-port manifold stud M10
11.014
14-port manifold stud M10
41.094
Nut Hex M10 S.S.
41.027
Lock washer 10mm
11.110
Injector plug for manifold - UNF - with O-ring
21.006
Plug G 1/4 (M) BSPT for manifold end (use with 10.045)
10.045
Copper gasket for G 1/4 Plug (used with 21.006)
Manifolds stud mount single line
Remarks
Brass
Brass
7+2 Brass
7+7 / Brass
Stainless steel
Stainless steel
Brass
Brass
Copper
Fig.41. 11.110
injector plug
21
I
E
B
A
C
K
Special application manifolds and components.
Pos #
Part #
H
F
H
D
J
Description
A
B
C
D
E
11.006
Manifold 6 port - 5th wheel
11.008
Manifold 8 port - 5th wheel
11.018
Manifold 8 port - Trailer
11.028
Manifold 8 port - Trailer
11.110
Injector plug for manifold - UNF - With O-ring
21.006
Plug G 1/4 (M) BSPT for manifold end (use with 10.045)
F
10.045
Copper gasket for G1/4 plug (used with 21.006)
10.081
Plug for grease port
H
40.006
Bracket - 5” Trailer Axle 8 Port Manifold
I
40.007
Spacer Tube For Trailer Manifold 5” Axle
J
21.011
Elbow # 4 (M) JIC X 1/8 (M) NPT
K
21.072
Reducer Bushing 1/4 (M) NPT X 1/8 (F) NPT
Table 34.
EP00.0 manifolds (continued)
Fig.42. Various available manifolds
22
Remarks
Brass
Brass
Brass
Steel
Brass
Copper
2 req per axle
Steel
Steel
Metering unit single line EP0
A
Pos #
Part number
B
C
D
E
Output size
[cc/stroke]
Description
F
G
Identification
A
11.100
Metering unit no. 0.
0.025
Notches in body, no spacers.
B
11.101
Metering unit no. 1
0.05
No notches, no spacers.
C
11.102
Metering unit no. 2.
0.10
1 spacer.
Metering unit no. 3.
0.15
2 spacers.
D
11.103
E
11.104
Metering unit no. 4.
0.20
1 thick spacer.
F
11.108
Metering unit no. 8.
0.40
2 thick spacers.
G
11.109
Metering unit no. 9.
1.00
Overall length.
Table 35.
Metering units single line EP0.
Note: injectors cannot be in or de-creased in size by adding or removing spacers.
Metering unit related service components
Pos. #
A
B
Table 36.
Part #
Description
Remarks
11.029
Olive 5mm for injector
11.030
Nut injector for 5mm olive
Metering unit olive and nut.
Brass
Brass
Fig.43. 11.029 Olive
for injector 5mm
23
Primary (mainline) tubing and hose
Primary tubing nylon
Part #
Not filled
30.005
Table 25.
Part #
Filled
Description
30.105 Tubing Mainline 8mm OD X 5mm ID - Black
Primary / mainline tubing Single line
Unit
Feet
*30.005 / 30.105 can only be used in EP0 automated lubrication systems.
Thermoplastic hose
Part #
Not
filled
Part #
Filled
30.015
30.209
Table 26.
Description
Tubing 1/4 ID 100R7 Thermoplastic
Tubing 3/8 ID 100R7 Thermoplastic
Hydraulic hose / high pressure tubing
Unit
Feet
Feet
Hydraulic hose
Part #
Not
filled
Part #
Filled
Description
30.200
30.204
30.210
30.211
Table 27.
30.250 12000 psi High Pressure 8.4 OD X 4 ID
30.254 12000 psi High Pressure 11.6 OD X 6.3 ID
30.260 1/4" ID X 0.50 OD 100R17 (with 21.055 crimp fitting)
30.261 3/8 ID 100R2AT Double Braided
Hydraulic hose / high pressure tubing
Unit
Fig.24. Part # 30.200
Feet
Feet
Feet
Feet
Fig.26. Part # 30.204
Fig.25. Part #
30.210 & 30.2111
Steel tubing
Part #
Not filled
Part #
Filled
30.206
30.207
30.203
Table 28.
30.256
30.257
Description
Tubing Hydraulic 1/2"OD Steel
Tubing Hydraulic 1/4" OD Steel
Tubing - Super Pipe 10 OD X 3 ID
Steel tubing
Unit
pc/feet
pc/feet
pc/feet
*Filled / not filled: Please select the appropriate part number when ordering. “Filled” tubing will be delivered pre-charged with system appropriate lubricant.
24
Secondary tubing
Filled and non-filled secondary tubing nylon
Part #
Not filled
Part #
Filled
Description
Lubricant
Colors
OD x ID
Unit
30.103
30.111
30.003
30.011
Tubing secondary single
Tubing secondary single
EP0
EP0
Black
Red
5 x 2.6mm
5x 2.6mm
Feet
Feet
30.112
30.018
Tubing secondary single
EP0
Black
4Xx 0.85mm
Feet
30.104
30.017
30.004
30.255
Tubing secondary single
Tubing secondary double
Tubing secondary double
EP2
EP0
EP2
6x 3mm
5 x 2.6mm
6x 3mm
Feet
Feet
Feet
30.113
30.013
Tubing secondary triple
EP0
Black
Red/Black
Red/Black
Red/Blue/
Black
5x 2.6mm
Feet
5/32
Feet
30.016
Tubing Nylon 5/32 single
Plastic line cap for single (end
30.001
cap for storage)
Plastic line cap for double (end
30.002
cap for storage)
Table 29.
Secondary tubing nylon / EP0
-
*Please note that mainline tubing and hoses can also be used in secondary applications.
25
ea
ea
Fittings
Straight compression couplings for steel tubing (30.256/30.257)
Part #
21.205
21.206
21.209
21.210
Table 30.
Description
Mat
Straight 1/8NPT(M) X 1/4 compression
Straight 1/4NPT(M) X 1/2 compression
Straight 1/8NPT(M) X 1/4 compression
Straight 1/4NPT(M) X 1/4 compression
Compression couplings steel tubing: straight
Brass
Steel
Steel
Steel
Elbow couplings for steel tubing
Part #
21.211
21.212
Table 31.
Description
Mat
Elbow 1/4NPT(M) X 1/4 compression
Elbow 1/8NPT(M) X 1/4 compression
Compression couplings steel tubing: elbow
Steel
Steel
Compression unions
Part #
21.207
21.208
Table 32.
Description
Mat
Union compression 1/2 X 1/2
Union compression 1/4 x 1/4
Compression couplings steel tubing: union
26
Steel
Steel
Ferrules, nuts and inserts
Pos. Part #
Description
A
A
A
B
B
A
A
11.029 Olive 5mm for injector
20.033 Sleeve compression 6mm (with 20.031)
20.035 Sleeve compression 4mm (with 20.034)
11.030 Nut injector (for olive 5mm)
20.030 Nut compression 5mm X M10 X1 (with 20.020)
20.020 Olive 5mm - Secondary (with 20.030)20.042 Ferrule 4mm
20.043 Insert 4mm
B
20.041 Compression nut 4mm
B
20.234 Nut compression for check valve 6mm (20.204)
A
20.235 Olive compression for check valve 6mm(20.204)
A
21.003 Olive compression 8mm (with 21.018)
B
21.018 Nut compression 8mmXM12X1 (with 21.003)
Table 33.
Ferrule, nuts and inserts
Mat.
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Brass
Straight compression couplings
Part #
21.005
21.035
21.203
21.091
20.031
20.208
20.220
20.210
21.082
21.091
20.022
21.086
21.092
20.034
Description
8mm X 1/4 (M) BSPT
8mm X 1/8 (M) BSPT
1/4NPT(M) X 1/4
1/4 (M) NPT X 6mm
6mm X 1/8 BSPT
6mm OD X 1/8
1/8 NPT X 6mm
1/8 (F) BSPT X 6mm
6mm X 1/8 BSPT
1/4 (M) NPT X 6mm
5mm X 1/8 BSPT
1/8 NPT X 3/16
3/16 X1/8 NPT
4mm X 1/8 (M) BSPT
Table 34.
Mat. Tunbe OD
Thread
Brass
8mm
14BSPT M
Brass
8mm
1/8 M BSPT
Brass
1/4”
1/4 M NPT
Steel
6mm
1/4 M NPT
Brass
6mm
1/8 BSPT
Steel
6mm
1/8”
Steel
6mm
1/8 NPT
Steel
6mm
1/8 F BSP
Steel
6mm
1/8 BSPT
Steel
6mm
1/4 M NPT
Plated 5mm-3/16”
1/8 BSPT
Steel
3/16”
1/8 NPT
Steel
3/16”
1/8 NPT
Brass
4mm
1/8 BSPT
Straight coupling compression
27
Straight push-in couplings
Part #
20.201
20.202
20.007
20.032
20.039
Table 35.
Description
Mat.
6mm OD X 1/8
Steel
6mm X 6mm
Steel
5mm - 1/8 BSP - NP
Brass
5/32 Tube - 1/8 NPT
Steel
M10 (M) X 4mm
Brass
Straight push-in secondary fittings.
Tube OD Thread size
6mm
6mm
5mm-3/16”
5/32”
4mm
1/8”
6mm
1/8 BSP
1/8 NPT
M10
Mat.
JIC
Thread
# 4 (M) JIC X 1/8 (M) NPT
Steel
#4
1/8 (M) NPT
# 4 (M) JIC X 1/4 (M) NPT
# 4 (M) JIC X 1/4 (F) NPT
# 4 (M) JIC X 1/8 BSPP
# 4 1/4 (M) JIC X 1/8 (F) NPT
#4 JIC X #4 JIC union
1/4NPT(M) X #6JIC
Mainline straight fittings (JIC)
Steel
Steel
Steel
Steel
Steel
Steel
#4
#4
#4
#4
#4
#6
1/4 (M) NPT
1/4 (F) NPT
1/8 BSPP
1/8 (F) NPT
#4
/4NPT(M)
Straight fittings (JIC)
Part #
21.009
21.010
21.049
21.051
21.052
21.061
21.214
Table 36.
Description
Straight adapters (male - Female)
Part #
21.063
21.069
21.071
21.072
21.073
21.074
21.080
21.085
20.027
20.037
20.006
Table 37.
Description
Mat
Adaptor 1/4 (M) NPT X 1/8 (F) NPT
Adaptor 1/8 (F) NPT X 1/8 (M) NPT
Adapter 1/4 (F) NPT X 1/8 (M) NPT
Reducer bushing 1/4 (M) NPT X 1/8 (F) NPT
Reducer pipe bushing 1/2 (M) NPT X 1/4 (F) NPT
Reducer bushing 3/4 (M) NPT X 1/2 (F) NPT
Reducer 3/8 (M) NPT - 1/4 (F) NPT
Reducer 1/4 (M) NPT X 1/8 (F) BSPT
Straight Connector M8 (M) X 1/8 (F) BSPP
Straight M10 (M) X M8 (F)
Straight Connector 1/4 (M) UNF X 1/8 (F) BSPP
Adapter couplings (male female / female-male)
28
Brass
Brass
Brass
Steel
Brass
Steel
Straight adapters (male-male / female-female)
Part #
21.064
21.067
21.084
Table 38.
Description
Mat
Hex pipe nipple reducer 1/4 (M) NPT X 1/8 (M) NPT
Hex pipe nipple 1/4(M) NPT X 1/4 (M) NPT
Straight 1/8 (F) NPT X 1/8 (F) NPT
Adapter couplings (male-male / female-female)
Brass
Brass
Brass
Elbow compression fittings
Part #
21.004
21.204
21.202
20.207
20.024
Table 39.
Description
8mm X 1/4 (M) BSPT
1/8NPT(M) X 1/4 Tube
1/4NPT(M) X 1/4 Tube
6mm OD X 1/8
5mm X 1/8 BSPT
Elbow compression fittings
Mat.
Tube OD
Thread
Brass
Brass
Brass
Steel
Brass
8mm
1/4”
1/4”
6mm
5mm
1/4NPT(M)
1/8NPT(M)
1/4NPT(M)
1/8”
1/8 BSPT
Mat.
Tube OD
Thread
Brass
Brass
Steel
4mm
5mm / 3/16”
6mm
M10
1/8 BSPT
1/8
Mat
JIC
Thread
Steel
Steel
Steel
Steel
#4
#4
#6
1/8NPT(M)
1/4NPT(M)
Elbow push-in fittings
Part #
20.040
20.009
20.200
Table 40.
Description
4mm x M10 (M)
5mm - 1/8 BSPT - NP
6mm OD X 1/8
Elbow push-in (secondary) fittings.
Elbow fittings (JIC)
Part #
21.011
21.012
21.094
21.215
Table 41.
Description
4 (M) JIC X 1/8 (M) NPT
# 4 JIC (M) X 1/4 (M) NPT
1/4 JIC (M) X 1/4 JIC (M)
1/4NPT(M) X #6 JIC
Elbow fittings (JIC)
29
1/4NPT(M)
Elbow adapters
Part #
21.095
21.096
21.083
21.200
21.089
Table 42.
Description
Mat.
1/4" NPT (F) x 1/4" NPT (F)
1/4" NPT (F) x 1/4" NPT (F)
1/8 (F) NPT X 1/8 (F) NPT
1/4(F)NPT X 1/4(F)NPT
1/4 (M) NPT X 1/4 (F) NPT
Elbow adapters
Steel
Brass
Brass
Brass
Brass
Cube connector - Stud elbow adapters
Part #
Description
Mat.
20.001 1/4 (M) UNF X 1/8 (F) BSPT - 21 Long
20.002 1/4 (M) UNF X 1/8 (F) BSPT - 33 Long
20.005 1/8 (M) NPT X 1/8 (F) BSPT - 51 Long
20.003 1/8 (M) NPT X 1/8 (F) BSPT - 25.5 Long
20.004 1/8 (M) NPT X 1/8 (F) BSPT - 38.3 Long
20.028 M8 (M) X 1/8 (F) BSPT
20.038 M10 (M) X M8 (F) Brass
Table 43.
Cube elbow secondary adapters.
Steel
Steel
Steel
Steel
Steel
Steel
Steel
Tee-coupling
Part #
Description
Mat
21.090
21.002
21.062
21.087
21.044
21.079
21.100
21.056
21.099
21.002
21.090
Table 44.
Compression tee 6mm X 6mm X 6mm
Compression tee 8mm
Street tee 1/4 (F) X 1/4 (F) X 1/4 (M) NPT
Street tee 1/8 (M) X 1/8 (F) X 1/8 (F)
Tee 1/4 X 1/4 X 1/4 (F) NPT
Tee 1/4 X 1/4 X 1/4 (F) NPT
Tee 1/8 BPT (M) X 1/8NPT(F) X 1/8 BPP (F)
Union Tee #4 X 1/4 X 1/4 JIC
Branch Tee 1/4 (F) NPT X 1/4(F)NPT X 1/4(M)NPT
Compression tee 8mm x 8mmx 8mm
Compression tee 6mm X 6mm X 6mm
Tee couplings
Steel
Brass
30
Brass
Steel
Steel
Brass
Brass
Steel
4-way adapter (cross)
Part #
21.201
Table 45.
Description
Mat
Cross 1/4(F)NPT
4-way adapter
Brass
(Repair ) Compression unions
Part #
20.036
20.025
20.209
21.001
Table 46.
Description
4mm - 4mm
5mm - 5mm
6mm - 6mm
8mm (nylon mainline)
Mainline (repair) unions.
Mat.
Tube OD
Steel
Brass
Steel
Brass
4mm
5mm - 3/16”
6mm
8mm
Mat.
Tube OD
Steel
Brass
6mm
5mm - 3/16”
(Repair) Unions push-in
Part #
20.214
20.008
Table 47.
Description
6mm X 6mm
5mm - 5mm
(Repair) unions secondary line push-in
(Blanking) plugs
Part #
Description
Mat.
Thread
21.006
21.032
21.065
21.066
21.070
21.053
21.054
Plug G1/4 (M) BSPT (manifold end)
Plug 1/4 (M) BSPT
Plug countersunk Hex 3/8 (M) NPT
Plug hex head 1/8 (M) NPT
Plug countersunk hex 1/4 (M) NPT
Plug hex head 1/4 NPT (used with # 21.054)
Seal 3/8 BSPT (used with # 21.053)
Plug steel pnsert 22mm(M) X 1/4 NPT(F)
black finish
(Blanking) plugs
Brass
G1/4
1/4
3/8 (M) NPT
1/8 (M) NPT
/4 (M) NPT
1/4 NPT
3/8 BSPT
21.101
Table 48.
31
Brass
Brass
Brass
Steel
Swivels
Part #
21.093
21.097
21.217
20.218
Table 49.
Description
Mat.
Swivel 1/4 NPT (M) X 1/4 JIC (F)
Hydraulic main line swivel 1/4" NPT(M) x 1/4" NPT(F)
Swivel In-line straight 1/4NPT(F) X 1/4 NPT(F)
Elbow swivel push-in- 1/8 (M) BSPT X 6mm
Swivels (mainlines)
Steel
Hydraulic hose couplings crimp
Part #
Description
Hose
model
21.038
21.039
Crimp-on shell for 1/4 hose (used with # 21.039)
Crimp-on stem for 1/4 hose (used with # 21.038)
1/4”
21.055
Crimp on - one piece #4 (F) JIC to 1/4 hydraulic hose
1/4”
21.013
21.216
21.213
Table 50.
Reusable shell to # 4 JIC
Crimp on 3/8 ID to #6 JIC for double braided hose
Crimp on-one Piece #6 JIC (F) to 3/8 hydraulic hose
Hose crimp fittings
1/4”
3/8”
3/8”
Hydraulic hose couplings crimp
Part #
20.230
20.236
20.231
Table 51.
Description
Stud straight 6mm steel
for crimp fitting
Stud straight 5mm
Shell crimp on (to Stud
20.230 )
Hose crimp fittings
Hose
model
Tool
Hose part #
8.4OD
70.113
30.200
8.4OD
70.113
30.200
8.4OD
70.113
30.200
4Steel clamps / Oetiker
Part #
Description
Mat.
20.232 Clamp Oetiker (One Clip) for 8.4 OD x 4 ID Hose
20.233 Clamp Oetiker (Two Clip) for 11.6OD x 6.3 ID Hose
Table 52.
Oetiker clamps
Oetiker clamps are used in combination with fittings 20.223 to 20.237.
32
SS
SS
Hose part #
30.210 /
30.015
30.211
30.211
Hydraulic hose couplings crimp
Part #
20.223
20.224
20.225
20.226
20.227
20.237
20.238
Table 53.
Description
Hose
model
Tool
Hose
part #
Stud straight 6mm steel with claw
Stud 45 6mm steel with claw
Stud 90 6mm steel with claw
Stud straight 8mm steel
Stud straight 8mm steel
Union stud
Union stud
Hose crimp fittings
8.4OD
8.4OD
8.4OD
8.4OD
11.6OD
-
70.114
70.114
70.114
70.114
70.114
-
30.200
30.200
30.200
30.200
30.204
-
Fig.29. Part # 20.223
Fig.32. Part # 20.227
Fig.31. Part # 20.224
Fig.34. Part # 20.237
Fig.30. Part # 20.225
Fig.33. Part # 20.238
Hand-held crimp tools
Part #
70.114
70.113
Table 54.
Description
Crimp tool
Crimp tool
Hand-held crimp tool
Use with fittings
20.223-20.237
20.230 & 20.231
Fig.27. Part
#70.114
33
Fig.28. Part #
70.113
Filler couplings and adapters
Part #
Description
Mat
21.031
21.050
21.058
21.068
21.023
21.029
21.024
Connector for hydraulic hose 1/4 (F) JIC
Coupler 1/4 (F) NPT X 1/4 (F) NPT
Coupler 1/4 (F) NPT X 1/4 (F) NPT
Coupler 1/4 x 1/4 (M) NPT (Industrial PC)
Dust cover hydraulic Coupler 1/4 (F) X 1 NPT (# 21.024)
Dust cover hydraulic nipple 1/4 (F) X 1 NPT (# 21.025)
Coupler hydraulic QDC 1/4 (F) NPT X 1/4 (F) NPT
21.025
Nipple hydraulic QDC 1/4 (F) NPT X 1/4 (F) NPT
Brass
Nipple hydraulic 1/8 X 1/8 (F) NPT
Coupler hydraulic 1/8 X 1/8 (F) NPT
Closed nipple 1/4(M) NPT X 1/4(M)NPT
Filler couplings and adapters.
SS
Brass
Brass
21.075
21.076
21.098
Table 55.
Brass
Steel
Brass
Fittings with check valves
Part #.
Description
Unit
20.204 Check Valve 6 mm OD - Manual/Compression
20.203 Check Valve 6mm OD- Automatic - Push to Connect
Table 56.
Fittings with check valve (SLD/progressive manifolds)
34
ea
ea
Greaseable clevis pin
Part #
41.022
41.023
41.024
50.077
50.078
50.079
Table 70.
Description
Clevis pin 1/2" greaseable (truck)
Clevis pin 5/8" greaseable (truck)
Clevis pin 1/2" greaseable (trailer)
Clevis pin indicator 1/2" - Truck kit including injectors and fittings
Clevis pin indicator 5/8" - Truck kit including injectors and fittings
Clevis pin indicator 1/2" - Trailer kit including injectors and fittings
Greaseable clevis pins and sub assembly kits
35
Unit
ea
ea
ea
ea
ea
ea
Brackets
Pneumatic pump mounting brackets
Part #
40.000
40.001
40.002
40.004
40.005
40.014
40.015
Table 58.
Description
Bracket for Pump 6kg (3” longer than 40.001)
Bracket for Pump 4kg
Spacer for (part # 40.005 ) Used with 4kg & 6kg Bracket
Bracket - Multi purpose
Spacer Tube for 4kg & 6kg Pump 3”sq X 7”
Bracket - Angle bracket for Volvo tractor
Bracket for shunt truck
Pneumatic pump mounting brackets
Fig.37. Part # 40.001
Fig.36. Part # 40.004
Fig.35. Part # 40.005
36
Fig.38. Part # 40.015
EP2 pump mounting brackets
Part #
Description
40.200 Bracket - Deck mount- EP2
40.211 Bracket - Pump elect EP2 - mounting base (+ 40.212 & 40.213)
40.212 Bracket - Pump electric EP2 - mounting U-channel + 40211 & 40213
40.213 Bracket - Pump electric EP2 - mounting L-bracket+40.211 & 40.212
40.214 Bracket bolt - Pump electric EP2 - centering & support bolt
41.033 Strain relief connector 1/2" THRD
Table 59.
EP2 pump mounting brackets
Fig.39. Part #
40.200
Electric pump mounting brackets (EP0)
Pos.
Part #
Description
40.009 Bracket for Electric Pump
40.010 Brace for Electric Pump Bracket (SS)
40.012 Bracket - Trailer Electric 9 X 3 1/2 PLTD
Table 60.
Electric pump brackets / EP0
37
Timer, manifold and protection brackets
Pos.
Part #
Description
A
40.003 Axle Clamp
B
40.006 Bracket - 5” Trailer Axle 8 Port Manifold
C
40.007 Spacer Tube For Trailer Manifold 5” Axle
D
40.008 Bracket - With Tee 1/4 NPT - For Trailer
E
40.011 Bracket - 5” Trailer Assembly for 8 Port Manifold
F
40.016 Bracket - Trailer - 8 Port Manifold
G
40.018 Bracket - Progressive Block "Z" Bracket - Short
H
40.019 Protection Ring 2" - 2-7/8 OD X 2 ID - 1/4 Wall
I
40.020 Bracket - For Timer For Electric Pump
J
40.022 Bracket - Trailer Timer (revised)
K
40.023 Bracket - Progressive Block "Z" Bracket - Long
L
40.024 Weld Block 1.75" X 1.75" x .625" Steel
M
40.025 Protection Ring 3.625" OD X 3.125 ID Steel
N
40.026 Bracket for 5th wheel angle mounting
O
40.042 Bracket for LCT Timer Purolator 2kg Electric Pump
Table 61.
Timer, manifold and protection brackets
D: 40.008
38
Fastener materials
Hex bolt
Part #
41.055
41.085
41.007
41.084
41.015
41.091
41.090
41.089
41.012
41.025
41.054
41.006
41.041
41.045
41.057
41.005
41.056
41.018
41.014
41.019
41.038
41.039
41.095
Table 70.
Description
1/4 - 20 X 1
1/4 - 20 X 3 1/2
1/4 - 20 X 3/4
1/4 X 3-3/4
1/4 X 20 X 2
1/4" - 20 x 2-1/4"
1/4" - 20 x 2-3/4"
1/4" - 20 x 3"
1/4" 20 x 2-1/2"
1/4"-20 x 1-3/4
5/16 - 18 X 1
5/16 - 18 X 1 1/2
5/16 - 18 X 1 1/4
5/16 - 18 X 3 1/4
3/8 - 16 X 1
3/8 - 16 X 1 1/2
3/8 - 16 X 1 1/4
3/8 - 16 X 4 1/2
3/8 - 16 X 5
3/8 - 16 X 6
1/2" x 5 Drilled plated hex tailgate bolt
1/2" x 7 Drilled plated hex tailgate bolt
Bolt socket cap M6 X 50
Hexagon bolts
Mat.
Grade
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
Plated
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
Nuts
Part #
41.008
41.009
41.013
41.028
41.052
41.061
41.079
41.094
Table 71.
Description
Mat.
Lock nut 5/16
Lock nut 3/8
Lock nut 1/4
Lock nut for hand filler pump 1/4 (F) NPT
Hex nut M 4 - .72 DIN Class 8
Hex nut 3/8 X 16
1/4 - 28 hex jam nut
Nut hex M10
Nuts.
39
18 Nylon Insert
16 Nylon Insert
20 Nylon Insert
Brass
Plated
Stainless steel
Washers / seals
Part #
21.027
41.004
41.010
41.044
41.011
41.026
41.027
41.016
41.053
41.029
41.042
Table 72.
Description
16mm
1/4 - 20
5/16"
1/2" SAE (for Axle Manifold)
3/8"
5/16 (.343 ID X .885 OD)
10mm external tooth
3/8"
5/16" - 18
6mm (for progressive manifolds)
M4
Lock, flat and spring washers.
Type
Mat.
Flat washer
Flat washer
Flat washer
Flat washer
Flat washer
Flat washer
Lock washer
Lock washer
Lock washer
Lock washer
Lock washer
Copper
Plated
Nylon
Plated
P-clamps
Part #
41.021
41.068
41.067
41.062
41.063
41.064
41.080
41.081
41.082
41.083
41.085
Table 73.
Description
Hose clamp 7/16 - 1 (HS8/CS8)
Clamp 3/8”
Clamp 1/2”
Clamp 5/8“
Clamp 3/4”
Clamp 1”
Clamp 3/8 “
Clamp 1/2“
Clamp 3/4“
Clamp 1"
Clamp 2”
P-clamps
Mat.
Metal
Rubber
Rubber
Rubber
Rubber
Rubber
Rubber Stainless Steel
Rubber Stainless Steel
Rubber Stainless Steel
Rubber Stainless Steel
Stainless Steel
Hydraulic hose- tube clamps
Part #
40.217
40.218
40.219
40.220
Table 74.
Description
Size
Double line hydraulic tube clamp
Single line hydraulic tube clamp
Double line hydraulic tube clamp
Single line hydraulic tube clamp
Hydraulic tube clamps
3/8”
3/8”
1/2”
1/2”
40
Screws
Part #
Description
Mat.
Unit
41.040 Screw pan head 4.7 X 12
Plated
ea
41.070 Screw pan head - tapping 6 X 3/4
Plated
ea
41.071 Screw hex head - tapping 12 X 3/4
Plated
ea
41.072 Screw hex head - tapping 14 X 1
Plated
ea
41.073 Screw pan head - tapping 6 X 1
Plated
ea
41.074 Screw hex head - tapping 6 X 1/2v
Plated
ea
41.075 Screw pan socket - tapping 10 X 1 1/2
Plated
ea
41.076 Screw hex cap 3/8-16 X1 1/4 Grade 5
Plated
ea
41.077 Screw pan head - tapping 10 X 3/4
Plated
ea
41.078 Screw hex head - tapping 10 X 3/4
Plated
ea
41.092 Screw pan head tapping 10-16 X 1
Plated
ea
Table 75.
Pan, Pan-head, Pan-socket and Hex-head screws.
Socket head cap screws (progressive system)
Part #
Description
Unit
41.030
41.031
41.032
Table 76.
1/4-20 x 1-3/4" socket head cap screw
1/4-20 x 2" socket head cap screw
1/4-20 x 3-1/4" socket head cap screw
Socket head cap screws for progressive system.
ea
ea
ea
Ty-raps (cable ties)
Part #
41.000
41.001
Table 77.
Description
Unit
Ty-Rap large (13UV) - black
Ty-rap small (7UV) - black
Ty-raps
ea
ea
Spiral wrap
Part #
41.002
41.003
Table 78.
Description
Unit
Spiral wrap large 1/2”
Spiral wrap small 3/8”
Spiral wrap
Feet
Feet
41
Flex-tubing
Part #
41.036
41.037
Table 79.
Description
Tubing - flex - liquid light conduit 3/8"
Tubing - flex - liquid light conduit 1/2"
Flex tubing for overflow pump
Remarks
Pump overflow
Pump overflow
42
Air tubing and fittings
Air tubing
Part #
22.000
Table 62.
Description
Unit
Tubing AIR 1/4 DOT - Black
Air tubing.
Feet
Straight air fittings
Part #
22.008
22.016
22.002
Table 63.
Description
Mat.
Straight 1/4 (M) NPT DOT X 1/4 DOT
Straight Compression 1/4 DOT X 1/4 M NPT
Straight Compression 1/4 DOT X 1/8 (M) NPT
Straight fittings for air tubing.
Brass
Brass
Straight push-in fittings
Part #
22.007
Table 64.
Description
Mat.
Straight Push-in 3/16 OD X 1/4 NPT
Straight push-in fittings for air tubing.
Brass
Elbow fittings
Part #
22.001
22.017
Table 65.
Description
Mat.
Elbow Compression 1/4 DOT x 1/8 (M) NPT
Elbow Compression 1/4 DOT X 1/4 (M) NPT
Elbow compression DOT / air tubing couplings
Brass
Brass
Adapters
Part #
Description
Mat.
22.035 Straight Adaptor 1/4 DOT X 1/4 (F) NPT
Table 66.
Air tubing adapter fittings
Brass
43
Tee-coupling (3x tube)
Part #
22.048
22.033
Table 67.
Description
Mat.
Tee 1/4 DOT X 1/4 DOT X 1/4 DOT
Tee Union 3/8 DOT X 1/4 DOT
Tee-coupling
Brass
Brass
Branch tee coupling (2x tube)
Part #
22.018
22.019
22.041
Table 68.
Description
Mat.
3/8 DOT x 3/8 DOT x 1/8 (M) NPT
1/2 X 1/4 (M) NPT - DOT
3/8 DOT X 3/8 DOT X 1/4 (M) NPT
Tee-coupling tube to pipe
Brass
Brass
Brass
Bulkhead coupling
Part #
21.057
Table 69.
Description
Mat.
Bulkhead Air Brake Fitting 1/4 (F) NPT
Bulkhead coupling-coupling
Brass
44
Filler pumps and grease
Grease
Part #
Description
NLGI Per
grade
31.001
31.002
31.003
31.004
31.005
31.101
31.102
31.103
31.104
31.105
31.201
31.202
31.203
31.204
31.205
31.301
31.303
31.304
31.401
31.402
31.403
31.404
31.016
Table 80.
Grease EP0 lithium - bulk per kg
Grease EP0 1000kg - full tote (2200 lbs)
Grease EP0 55kg - full keg (120 lbs)
Grease EP0 17kg - full pail (37.5 lbs)
Grease EP0 175kg - full drum (385 lbs)
Grease EP00 - bulk per kg
Grease EP00 1000kg - Full Tote (2200 lbs)
Grease EP00 55kg - full keg (120 lbs)
Grease EP00 17kg - full pail (37.5 lbs)
Grease EP00 175kg - full drum (385 lbs)
Grease EP0 low temp - bulk per kg
Grease EP0 low temp 1000kg - full tote (2200 lbs)
Grease EP0 low temp 55kg - full keg (120 lbs)
Grease EP0 low temp 17kg - full pail (37.5 lbs)
Grease EP0 low temp 175kg - full drum (385 lbs)
Grease EP2 - bulk per kg
Grease EP2 55kg - full keg (120 lbs)
Grease EP2 - 17kg full pail (37.5 lbs)
Grease EP1 - bulk per kg
Grease EP1 17kg full pail (37.5 lbs)
Grease EP1 - 54kg - full keg (120 lbs)
Grease EP1 - 175kg drum (385 lbs)
Dielectric Grease 5g for sealing electrical connections
Steadylube grease - Lubricants.
0
0
0
0
0
00
00
00
00
00
0
0
0
0
0
2
2
2
1
1
1
1
To obtain a copy of the material safety data sheet (MSDS), please contact
sales support at Lubecore or visits http:\\www.lubecore.com
45
Kilo
ea
ea
ea
ea
Kilo
ea
ea
ea
ea
Kilo
ea
ea
ea
ea
ea
ea
ea
Kilo
ea
ea
ea
ea
Fig.40. 31.004 Pail of
EP0 grease
Filler pumps
Par #
Description
Unit
50.085 Hand pump filler kit - EP0 - 17kg pail – complete
50.086 Hand pump filler kit - EP0 - 55kg keg – complete
Table 81.
Filler pumps.
ea
ea
Filler pump components
Pos #.
Par #
Description
A
B
Unit
21.024
Filler coupling - female quick disconnect 1/4 (F) NPT X 1/4 (F) NPT brass
10.022
Male 1/4”quick (fill) coupling
10.026
Dust cap for quick coupling 10.022
10.027
Male quick coupling (fill stud assembly / pneumatic pump)
10.071
Quick coupling (sub assembly)
10.072
Adapter for quick coupling
G
21.046
Hose barb fitting 1/4 (M) NPT - for filler pump
40.013
Tube spacer for filler pump 1 7/16 X 2 (for use with # 50.085)
41.017
Flat washer 1/2 PLTD part of filler pail kit
41.028
Lock nut for hand filler pump 1/4 (F) NPT - Brass
Table 82.
Filler pump connecting components.
A: filler coupler female
21.024
B: Male filler coupler
10.022
46
ea
ea
ea
ea
ea
ea
ea
ea
ea
ea
G: Hose barb fitting
21.046
Index (part numbers and key word)
Symbols
1-Part number search
10.003 6
10.007 7
10.010 7
10.022 9, 46
10.026 9, 46
10.027 9, 46
10.028 9
10.029 9
10.040 9
10.041 9
10.042 9
10.043 9
10.045 21, 22
10.051 9
10.052 9
10.057 9
10.058 9
10.061 9
10.062 10
10.063 10
10.071 46
10.072 46
10.079 9
10.081 22
10.082 9
10.085 12
10.101 7
10.102 6
10.103 6
10.104 9, 12
10.105 12
10.107 10
10.111 13
10.112 13
10.116 7
10.136 12
10.140 10
10.141 10
10.201 6
10.202 7
10.203 7
10.205 13
10.206 7
11.004 21
11.006 22
11.007
11.008
11.009
11.014
11.018
11.028
11.029
11.030
11.100
11.101
11.102
11.103
11.104
11.108
11.109
11.110
12.000
12.001
12.003
12.011
12.012
12.015
12.016
13.000
13.010
13.011
13.012
13.014
13.021
13.022
13.027
13.028
13.029
13.031
13.032
13.035
13.041
13.042
13.043
13.049
13.050
13.055
13.056
13.057
13.058
13.063
13.064
13.066
21
22
21
21
22
22
23, 27
23, 27
23
23
23
23
23
23
23
21, 22
14
15
14
14
14
14
14
12, 13, 20
20
20
19
19
20
16
20
20
20
20
20
20
19
20
20
19
19
16
14, 16
19
19
14, 16
14, 16
16
47
13.067
13.068
13.069
13.073
13.074
13.075
13.076
13.077
13.078
13.085
13.088
13.090
13.094
13.096
13.102
20.001
20.002
20.003
20.004
20.005
20.006
20.007
20.008
20.009
20.020
20.022
20.024
20.025
20.027
20.028
20.030
20.031
20.032
20.033
20.034
20.035
20.036
20.037
20.038
20.039
20.040
20.041
20.042
20.043
20.200
20.201
20.202
20.203
20
20
20
20
20
20
19
19
20
19
11
11
11, 16
20
16
30
30
30
30
30
28
10, 11, 28
31
29
27
27
29
31
28
30
27
27
28
27
27
27
31
28
30
28
29
27
27
27
29
28
28
34
20.204
20.207
20.208
20.209
20.210
20.214
20.218
20.220
20.232
20.233
20.234
20.235
20.237
20.238
21.002
21.003
21.005
21.006
21.018
21.023
21.024
21.027
21.046
21.057
21.061
21.064
21.082
21.084
21.086
21.090
21.091
21.092
22.000
22.001
22.002
22.007
22.008
22.016
22.017
22.018
22.019
22.033
22.035
22.041
22.048
30.001
30.002
30.003
30.004
30.005
34
29
27
31
27
31
32
27
32
32
27
27
33
33
30
27
27
21, 22
27
9
9, 46
40
46
44
28
11
27
11
27
30
27
27
43
11, 43
43
43
43
43
43
44
44
44
43
44
44
25
25
25
25
24
30.011
30.013
30.015
30.016
30.018
30.103
30.104
30.105
30.111
30.112
30.113
30.200
30.203
30.204
30.206
30.207
30.209
30.210
30.211
30.250
30.254
30.256
30.257
30.260
30.261
31.001
31.002
31.003
31.005
31.016
31.101
31.102
31.103
31.104
31.105
31.201
31.202
31.203
31.204
31.205
31.301
31.303
31.304
31.401
31.402
31.403
31.404
40.013
40.217
40.218
25
25
24
25
25
25
25
24
25
25
25
24
24
24
24
24
24
24
24
24
24
24
24
24
24
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
45
46
40
40
40.219
40.220
41.000
41.001
41.002
41.003
41.004
41.005
41.006
41.007
41.008
41.009
41.010
41.011
41.012
41.013
41.014
41.015
41.016
41.017
41.018
41.019
41.021
41.022
41.023
41.024
41.025
41.026
41.027
41.028
41.029
41.030
41.031
41.032
41.036
41.037
41.038
41.039
41.040
41.041
41.042
41.044
41.045
41.052
41.053
41.054
41.055
41.056
41.057
41.061
40
40
41
41
41
41
40
39
39
39
39
39
40
40
39
39
39
39
40
46
39
39
40
35
35
35
39
40
21, 40
39, 46
40
41
41
41
42
42
39
39
41
39
40
40
39
39
40
39
39
39
39
39
41.062
41.063
41.064
41.067
41.068
41.070
41.071
41.072
41.073
41.074
41.075
41.076
41.077
41.078
41.079
41.080
41.081
41.082
41.083
41.084
41.085
41.089
41.090
41.091
41.092
41.094
41.095
50.005
50.024
50.033
50.050
50.051
50.052
50.060
50.061
50.062
50.071
50.072
50.073
50.074
50.077
50.078
50.079
50.083
50.085
50.086
50.089
50.092
40
40
40
40
40
41
41
41
41
41
41
41
41
41
39
40
40
40
40
39
39, 40
39
39
39
41
21, 39
39
11
14
16
5
5
5
5
5
5
9, 13
9, 13
13, 16
14, 16
35
35
35
14
46
46
16
17
50.095
50.097
50.098
50.188
50.236
50.237
50.260
50.261
50.441
50.449
50.450
70.113
70.114
11
14, 18
14, 18
11
12, 13
12, 13
9
9, 12
17
16
16
33
33
5/8” 35
Connector
Elbow connector M24 X 1 12, 13
Solenoid connector with LED 11
Straight M24 X 1 12, 13
Copper Gasket 21
Copper O-ring. See Copper Gasket
cover 9
Crimp tool 33
Cylinder lining 9
D
A
Adapters
1/4” (M) - 1/8”(M) adapter 11
1/4 (M) UNF X 1/8 (F) BSPP 28
Air coupling
1/4 DOT X 1/4 (F) NPT 43
low level switch 4kg 13
low level switch 6kg 13
M8 (M) X 1/8 (F) BSPP 28
M10 (M) X M8 (F) 28
Twin Vent Adapter 1/8” 10
Adaptor for pressure switch 12
Air tubing
1/4” DOT Black 43
B
Blanking plug. See injector plug;
See Manifold end plug
for grease port 9
Bolts. See Hex Bolts
Branch tee. See T-coupling
Bulkhead coupling
Air
1/4 (F) NPT 44
bushing
Pump mount bushing 10
Bushing spacer - reservoir 6
C
Cable tie. See Ty-raps
Cap to pump cover 6
Check valve 9
Check Valve 6 mm 34
Clamp
3/8” to 2” diameer 40
clevis pin greasable
1/2” 35
49
Distribution block. See Manifolds
Dongle 15
Dust cap 46
Female quick coupling 9
E
Elbow coupling
Air
1/4 DOT X 1/4 (M) NPT 43
1/4 DOT x 1/8 (M) NPT 43
Electrical harness
12/24 VDC EP2 electric pump 16
12V Timer 4kg & 6kg 14, 16
Dongle power cable 15
Harness for BK Solenoid 11, 16
low level switch 13, 16
pneumatic pump 14
timer - ABS/LL/PS 14, 16
trailer 14
Electrical tape 20
Electrical wire 20
EP (Extreme Pressure)
EP0 45
EP1 45
EP2 45
F
female filler coupling 46
Ferrule. See Olive
Filler coupling - femal 46
1/4 9
Dust cover 9
Filler coupling - male 46
1/4 9
1/4” with stud 9
Filler pump 46
Filter 9
Flat washer. See Washers
For grease filter 9
Flex tubing
1/2 42
3/8 42
Foam
Pump mount gasket foam
Follower plate 7
4kg 7
6Kg 7
6kg exchange set 7
Fuse
10 amp 18
20 amp 18
fuse holder 18
Fuse Kit 14
Fuse Kit - pneumatic pump
10
14
G
gasket 9
Gasket
Pump mount gasket foam
Grease 45
Guide rod
4lg 7
6Kg 7
10
Low level switch
4kg 13
4 Kg 9
6kg 13
6Kg 9
13
M
Mainline
1/4 ID 100R7 24
3/8 ID 100R7 24
8mm / Nylon black 24
Steel tubing
1/2” OD 24
Male filler coupling 46
Manifold end plug 21
Manifolds
4-port / M10 21
6 port - 5th wheel 22
7-port / M10 21
8 port- 5th wheel 22
8 port - trailer 22
9-port / M10 21
14-port / M10 21
Metering units
no. 0. to 9. 23
H
N
Hand Pump Filler Kit 46
Heat shrink wrap 20
Hex Bolts
1/2 39
1/4 39
3/8 39
5/16 39
M8x20 reservoir cover 6
Hose clamp. See Clamp
Hose Hydraulic. See Mainline
Hydraulic hose. See Mainline
Hydraulic tube clamps
Double Line 40
Single Line 40
Non-return valve 9, 12
Nuts
1/4 - 28 39
3/8 39
/4 39
5/16 39
8mm X M12 X 1 27
M 4 39
M10 21, 39
nut for olive 5mm 27
Nut injector - 5mm olive
I
Injector. See Metering units
Injector Plug 21
L
Lee valve 10
Lee valve housing 10
Lid. See reservoir Cover
Lock Nut. See Nuts
Lock washer. See Washers
Piston 9
Piston housing 9
Pressure switch 12
40 bar 9
Pressure switch adapter 12
Primary tubing. See Mainline
Programming tool timer 15
Pump overvlow tube. See Flex tubing
R
Reservoir
4 Kg 6
6 Kg 6
Cover 6
O-ring 6, 7
Reservoir cap O-ring
Return valve 9
S
23, 27
O
Oetiker clamp. See Steel clamps
Olive
5mm 23, 27
8mm 27
O-ring
piston housing 9
O-ring copper. See Copper Gasket
O-ring reservoir cap 6
O-ring reservoir large 6
P
P-clamp. See Clamp
50
6
Screws
Hex Head 41
Socket Head 41
seal 9
Secondary fittngs
Elbow compression
5mm X 1/8 BSPT 29
6mm OD X 1/8 29
Elbow push-in
1/8 (M)x 6mm swivel 32
5mm - 1/8 BSPT 29
6mm OD X 1/8 29
M10 (M) X 4mm Tube 29
Straight compression
1/4 (M) NPT X 6mm 27
1/8 NPT X 3/16 27
3/16 X1/8 NPT 27
6mm X 1/8 27
18/(f) BSP - 6mm 27
Straight push-in
5/32 Tube - 1/8 NPT 28
5mm - 1/8 BSP 28
5mm - 1/8” NPT 10
6mm OD X 1/8 28
6mm X 6mm 28
M10(M) X 4mm 28
Secondary tubing
5/32 25
Double 5mm 25
Single 5mm 25
Super Pipe 24
Triple 5mm 25
shrink tube 20
Sleeve
4mm compression 27
Software CLS dongle 15
Solenoid
BK 12V Solenoid Kit 11
Solenoid 12V 11
Solenoid 24V 11
Solenoid connector with LED 11
Spacer bushing 6
Spiral Wrap
1/2 41
3/8 41
Spring 9
Steel clamps
One Clip 32
Two Clip 32
Steel tubing. See Mainline
Straight couplings
Air
1/4 DOT X 1/8 (M) NPT 43
1/4”M NPT-1/4”DOT 43
Push-in 43
3/16 OD X 1/4 NPT 43
Stud elbow connector
1/4 (M) UNF X 1/8
21mm long 30
33mm Long 30
1/8 (M) NPT X 1/8 (F) BSPT
25.5mm Long 30
38.3mm Long 30
51mm long 30
M8 (M) X 1/8 (F) BSPT 30
U
unions
4mm - 4mm (comp) 31
5mm - 5mm (comp) 31
5mm - 5mm (pusj in) 31
6mm X 6mm (push in) 31
USB cable 15
V
Valve
Lee valve 10
Lee valve housing
10
W
Washers
1/2 40
1/4 40
3/8 40
5/16 40
6mm 40
10mm 21, 40
16mm 40
M 4 40
Wire 20
T
Tape electrical 20
T-coupling
Air 44
1/2 X 1/4 (M) NPT 44
1/4 DOTx3 44
3/8 DOT x 1/8 (M) NPT 44
Union 3/8 DOT X 1/4 DOT 44
grease
6mm 30
8mm 30
Timer
Trailer 14
Truck 14
Timer interface 15
tube clamps. See Hydraulic tube clamps
Ty-Rap 41
51
Head-office:
Lubecore International, Inc.
7065 Twiss road
Campbellville, Ontario
Canada L0P-1B0
Web site: http:\\www.lubecore.com
http:\\www.Lubecore.com
Distributor
next generation automated lubrication