Borouge 3 Project Presentation 11th -12th May 2015 Abu Dhabi International Downstream 2015 Khaleefa Al Mehairi Borouge ADP © Borouge Building Abu Dhabi Petrochemical Industry 2 | P&F © Borouge Investing in the future through capacity expansions Borouge 1 Borouge 2 Borouge 3 2001 2010 2014 0.6 million t/y 2.0 million t/y 4.5 million t/y Polyethylene Polyethylene/Polypropylene Polyethylene/Polypropylene 3 | F © Borouge No. of Customers 194 1300 <3500 Borouge 3: Exponential Growth 4,500 Borouge 3 B3 2,000 Borouge 2 Borouge 1 19 56 80 600 B2 B2 B1 B1 B1 No. of Products Capacity Growth Daily Run Rates 5 Million Tonnes 4 • Production > 12,300 tonnes • Customer orders = 240 • Containers shipped = 1,100 3 2 PP 1 PE 0 2000 4 | Borouge presentation © Borouge 2005 2010 2015 Worlds Biggest Integrated Polyolefin Complex Feedstock Olefins Polyolefin / Borstar® Technology 750 kt/y Ethane Cracker 2 - 1,560 kt/y 1,800 kt/y Ethane Borstar PE 2 x 300 kt/y Export Facility Olefin Conversion Unit Borstar PE 540 kt/y Borstar PP 2 x 400 kt/y 1,100 kt/y Propylene Borstar PP 2 x 480 kt/y Cracker 3 - 1,560 kt/y 1,800 kt/y Ethane Borstar PE 2 x 540 kt/y LDPE 350 kt/y XLPE 80 kt/y 5 | P+F © Borouge Value added plastics solutions Borouge 3 Borouge 2 B1 Cracker 1 - 600 kt/y 6 | F © Borouge B1 B2 B3 7 | P+F © Borouge Borouge 3 : A mega safety effort During Construction: 0.90 TOTAL RECORDABLE INJURIES FREQUENCY RATE (TRI FR) 0.80 Cumulative man-hours: + 200 million Peak Manpower (approx): 24,000 0.70 0.60 TRIFR: 0. 092 0.50 7 LTA’s ! 0.40 0.30 0.20 0.10 0.00 During Commissioning &Start-up: System integrity Checking all layers of protection Focus..focus.. 8 | F © Borouge “Mega project : 90% in service” Utilities in operation Ethane cracker commercial operation started in June ‘14 Marine Facilities completed and in service 1st Borstar plant in service since July ‘14. 2nd & 3rd Borstar plant in service since December ‘14 New LDPE plant and 4th Borstar plant in service since April ‘15 XLPE is expected to be complete by the end of the year. Full capability testing and ramping-up ongoing 9 | F © Borouge Challenges faced during execution Schedule alignment between major contracts and projects Aggressive bidding climate which could endanger project success. Manning-up & preparing the start-up team. Preservation of Pre-commissioned equipments Ramping-up alignment with (new) feedstock supply Any issue resolved with excellent cross functional cooperation. 10 | P & F © Borouge Main Features Potential for future XLPE expansion is foreseen. Links to B1/B2 for exchange of utilities and hydrocarbons to maximize operational flexibility and flaring reduction. Marine Facilities for product export will see the current Borouge Port expanded to accommodate increased shipping capacity. Increased use of PP and HDPE Piping Material for Seawater Intake, U/G Cooling Water and Firewater Systems. 11 | P © Borouge Borouge 3 Overview of Hydrocarbon Storage 15 | F © Borouge Borouge 3 Overview of EU3 Furnaces 15 | F © Borouge Borouge 3 Overview of EU3 at Night 15 | F © Borouge Borouge 3 Overview of Central Control Room 15 | F © Borouge Borouge 3 Overview of PO Borstar plants 15 | F © Borouge Borouge 3 PE Borstar plant 15 | F © Borouge Borouge 3 PE Borstar plant 15 | F © Borouge Borouge 3 LDPE Reactor Bay 15 | F © Borouge Borouge 3 Overview of XLPE Plant 15 | F © Borouge Expanding our sales and marketing footprint Beijing Tokyo Beirut Shanghai Delhi Ruwais Fengxian Guangzhou Abu Dhabi Hong Kong Mumbai Bangkok Ho Chi Minh City Singapore Jakarta Melbourne Headquarters New offices 2014 21 | Borouge presentation © Borouge Auckland Serving our customers across the world 22 | Borouge presentation © Borouge We create value through innovation in a responsible and sustainable manner 23 | Borouge presentation © Borouge Our plastics solutions address today’s global challenges Climate Water 0 Energy Food Health Waste Future Applications Automotive Advanced Packaging Infrastructure Our innovation network covers Abu Dhabi, Shanghai and Europe Our strategy supports building the nation UAE Nationals employed will reach 75% Emiratisation by 2017 Our home market in UAE has priority 15% 34% 28% 2000 UAE Market Share In UAE © Borouge 66% employees 2110 1500 Shares of total Borouge sales in 2014 23% 2019 Infrastructure: Pipe, Wire & Cable 70% 90% Advanced Packaging: Film & Fibre, Moulding 20% 50% 60% 47% 1000 35% 32% 0 542 666 11 12 50% 38% 40% 1,606 800 13 80% 70% 55% 500 2015 24 | Borouge presentation 76% Total No. of 999 1,171 1,386 30% 20% 10% 14 15 No. of UAE Nationals employed 16 2017 0% Emiratisation % Proud of our growth success… …2 mega projects in half a decade 25 | P & F © Borouge Thank you! Respect 26 © Borouge Exceed Create Focus
© Copyright 2024