Borouge 3 Project Presentation
11th -12th May 2015
Abu Dhabi International Downstream 2015
Khaleefa Al Mehairi
Borouge ADP
© Borouge
Building Abu Dhabi Petrochemical Industry
2 | P&F
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Investing in the future
through capacity expansions
Borouge 1
Borouge 2
Borouge 3
2001
2010
2014
0.6 million t/y
2.0 million t/y
4.5 million t/y
Polyethylene
Polyethylene/Polypropylene
Polyethylene/Polypropylene
3 | F
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No. of Customers
194 1300 <3500
Borouge 3: Exponential Growth
4,500
Borouge 3
B3
2,000
Borouge 2
Borouge 1
19
56
80
600
B2
B2
B1
B1
B1
No. of Products
Capacity Growth
Daily Run Rates
5
Million Tonnes
4
• Production > 12,300 tonnes
• Customer orders = 240
• Containers shipped = 1,100
3
2
PP
1
PE
0
2000
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2005
2010
2015
Worlds Biggest Integrated Polyolefin
Complex
Feedstock
Olefins
Polyolefin / Borstar® Technology
750 kt/y
Ethane
Cracker 2 - 1,560 kt/y
1,800 kt/y
Ethane
Borstar PE
2 x 300 kt/y
Export
Facility
Olefin Conversion Unit
Borstar PE
540 kt/y
Borstar PP
2 x 400 kt/y
1,100 kt/y
Propylene
Borstar PP
2 x 480 kt/y
Cracker 3 - 1,560 kt/y
1,800 kt/y
Ethane
Borstar PE
2 x 540 kt/y
LDPE 350 kt/y
XLPE 80 kt/y
5 | P+F
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Value added plastics solutions
Borouge 3
Borouge 2
B1
Cracker 1 - 600 kt/y
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B1
B2
B3
7 | P+F
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Borouge 3 : A mega safety effort
During Construction:
0.90
TOTAL RECORDABLE INJURIES FREQUENCY RATE (TRI FR)
0.80
Cumulative man-hours:
+ 200 million
Peak Manpower (approx):
24,000
0.70
0.60
TRIFR: 0. 092
0.50
7 LTA’s !
0.40
0.30
0.20
0.10
0.00
During Commissioning &Start-up:
System integrity
Checking all layers of protection
Focus..focus..
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“Mega project : 90% in service”
 Utilities in operation
 Ethane cracker commercial operation started in June ‘14
 Marine Facilities completed and in service
 1st Borstar plant
in service since July ‘14.
 2nd & 3rd Borstar plant in service since December ‘14
 New
LDPE plant and 4th Borstar plant in service since April ‘15
 XLPE is expected to be complete by the end of the year.
 Full capability testing and ramping-up ongoing
9 | F
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Challenges faced during execution
 Schedule alignment between major contracts and projects
 Aggressive bidding climate which could endanger project success.
 Manning-up & preparing the start-up team.
 Preservation of Pre-commissioned equipments
 Ramping-up alignment with (new) feedstock supply
 Any issue resolved with excellent cross functional cooperation.
10 | P & F
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Main Features
 Potential for future XLPE expansion is foreseen.
 Links to B1/B2 for exchange of utilities and hydrocarbons to maximize operational
flexibility and flaring reduction.
 Marine Facilities for product export will see the current Borouge Port expanded to
accommodate increased shipping capacity.
 Increased use of PP and HDPE Piping Material for Seawater Intake, U/G Cooling
Water and Firewater Systems.
11 | P
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Borouge 3
Overview of Hydrocarbon Storage
15 | F
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Borouge 3
Overview of EU3 Furnaces
15 | F
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Borouge 3
Overview of EU3 at Night
15 | F
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Borouge 3
Overview of Central Control Room
15 | F
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Borouge 3
Overview of PO Borstar plants
15 | F
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Borouge 3
PE Borstar plant
15 | F
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Borouge 3
PE Borstar plant
15 | F
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Borouge 3
LDPE Reactor Bay
15 | F
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Borouge 3
Overview of XLPE Plant
15 | F
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Expanding our sales and marketing
footprint
Beijing
Tokyo
Beirut
Shanghai
Delhi
Ruwais
Fengxian
Guangzhou
Abu Dhabi
Hong Kong
Mumbai
Bangkok
Ho Chi Minh City
Singapore
Jakarta
Melbourne
Headquarters
New offices 2014
21 | Borouge presentation
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Auckland
Serving our customers across the world
22 | Borouge presentation
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We create value through innovation in a
responsible and sustainable manner
23 | Borouge presentation
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Our plastics solutions address today’s global
challenges
Climate
Water
0
Energy
Food
Health
Waste
Future Applications
Automotive
Advanced Packaging
Infrastructure
Our innovation network covers Abu Dhabi,
Shanghai and Europe
Our strategy supports building the nation
UAE Nationals employed
will reach 75% Emiratisation by 2017
Our home market in UAE has priority
15%
34%
28%
2000
UAE
Market
Share
In UAE
© Borouge
66%
employees 2110
1500
Shares of total
Borouge sales
in 2014
23%
2019
Infrastructure:
Pipe, Wire & Cable
70%
90%
Advanced Packaging:
Film & Fibre, Moulding
20%
50%
60%
47%
1000 35%
32%
0
542
666
11
12
50%
38%
40%
1,606
800
13
80%
70%
55%
500
2015
24 | Borouge presentation
76%
Total No. of
999
1,171
1,386
30%
20%
10%
14
15
No. of UAE Nationals employed
16
2017
0%
Emiratisation %
Proud of our growth success…
…2 mega projects in half a decade
25 | P & F
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Thank you!
Respect
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Exceed
Create
Focus