1000-Lb. Capacity Heavy Duty Utility Cart OWNER’S MANUAL WARNING: Read carefully and understand the RULES FOR SAFE OPERATION and instructions before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. FSAAMC7001 1 Thank you very much for choosing an ACADEMY SPORTS+OUTDOORS product. It is important that you read the entire manual to become familiar with this product before you begin using it. This cart is designed for certain applications only. We strongly recommend that you do not modify or use this cart for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the product until you have first contacted ACADEMY SPORTS+OUTDOORS to determine if it can or should be performed on or with this product. For technical questions, please call 1-888-922-2336. IMPORTANT SAFETY INSTRUCTIONS MAX LOAD: 1000 LBS. NEVER OVERLOAD THIS CART. When Towing - DO NOT load over 700 LBS and Do NOT exceed 6 miles/hour. DO NOT inflate tries more than 40 psi. DO NOT operate if any part is damaged or broken. Lower fence rails when loading large items onto cart. Distribute load evenly in cart bed. DO NOT use on steep inclines where tipping may occur. Do not allow children to use this cart. It’s not a toy! The cart must only be used to carry goods, DO NOT use it as personal transportation. Always block the four wheels when loading or unloading the wagon on an incline. Keep screws and parts out of reach of children. ASSEMBLY INSTRUCTIONS Before Assembly, check and make sure all parts & hardware mentioned in this manual are included in the package. NOTE: Do not completely tighten screws until the assembly is complete. For easier assembly, we recommend two people to assemble this product. STEP 1 Place the cardboard from the carton onto a flat surface to use under product during assembly to avoid scratching its finish. Turn the cart Bed (1) upside down onto the cardboard. 1. Turn the Front Axle (3) to line up the holes on the Bed (1) and secure it to the bed with Hex Nut (15) and Washer (12). 2. Assemble the Steering Link Connector (20) on the Front Axle (3) with Nut (15), Bolt (10) and Washer (12). Don’t fasten tightly. 3. Slide the Wheel (7) onto the Front Axle (3), with the valve stem facing out and secure using Washer (14) Spring Washer (21) and the Convex Nut (17), then fully tighten. 4. Mount the Yoke (5) onto the Front Axle (3) as shown in figure 1. Put the short leg of the Yoke (5) onto the center stud of the Front Axle (3). Use Lock Pin (9) and Washer (13) to fasten it. The long side mounts to the Front Axle (3) and Steering Link Connector with Bolt (10) and Nut (15). 5. Assemble Center Front Axle Brace (18) on Bed (1) and Front Axle (3) with Nut (15) and Washer (12) then fasten. 6. Put the Handle (6) and Plastic Coupling into Yoke (5) using Bolt (11), Washer (12) and Nut (15). 2 STEP 1: Fig.1 STEP 2: 1. Turn the Rear Axle Support (4) to line up the holes on the Bed (1) and lock it with Hex Nut (15) and Washer (12). 2. Assemble Center Axle Brace (18) on Bed (1) and axle on Rear Axle Support (4), use Nut (15) and Washer (12), and then tighten. 3. Slide the Wheel (7) into the Rear Axle Support (4), with the valve stem facing out. Use Washer (14), Spring Washer (21) and Convex Nut (7) to fasten the Wheel (7). STEP 2: Fig.2 3 STEP 3: 1. Assemble 1 Left Lock handle (23) and 1 Right Lock handle (24) to each Front fence (25) and Back Fence (26). 2. Connect all 4 fences (N25, N26, and 2-N27) onto bed (1) with Type B pin (2). STEP 3: Fig.3 MAINTENANCE 1. When not in use, store the cart in a place which is dry and out of direct sunlight. 2. Periodically check tire pressure. The tire pressure should be set at 38±2 PSI. 3. Periodically check hardware. Retighten it if any hardware is loose. 4. Lubricate the steering part before use for easy operation. 4 PARTS & HARDWARE IDENTIFICATION REQUIRED TOOLS: 1-12 mm wrench 1-13 mm wrench 1-19 mm wrench Please note: The handle (6) will arrive assembled, but the top section (a) can be removed for towing by removing bolt pin (c) and lock pin (d). For technical questions, please call 1-888-922-2336. 5
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