Overview Falcon Cementing Unit Applications Land cement pumping operations Benefits The Baker Hughes Falcon cementing unit accurately maintains slurry density and consistency over a wide range of performance requirements. The self-contained, trailer-mounted Baker Hughes Falcon™ cement mixing and pumping unit includes an integral precision slurry mixing system that accurately maintains slurry density and consistency over a wide range of performance requirements. It is also equipped with the latest Baker Hughes control and monitoring systems for precise control of job parameters, real-time job data acquisition, and post-job analysis. To ensure successful completion of a job in the event of a component failure, backup systems are provided for the hydraulic system, electronic system, and drive train. Minimizes nonproductive time with reliable twin-pump design Minimizes risks by precisely controlling slurry density Features Independently driven by two electronic transmissions and two diesel engines Includes direct-feed bulk delivery system and automatic tub level control Provides a virtually dust-free environment and minimizes air entrainment Baker Hughes automatic cement control II system precisely controls slurry densities up to 22 ppg (2636 kg/m3) Control system enables programming of multiple slurry blends Micro Motion® mass meters accurately measure downhole density and flow rate Includes the Baker Hughes wireless LAN for real-time job monitoring Can be easily modified to control the density of ultralightweight cementing slurries Health, Safety, and Environment Complies with current EPA emissions standards Ample work area on deck Automatic overpressure shut-down safety systems Near dust-free mixing environment Technical Data Typical Properties Maximum HHP 1,000 Pressure rating 10,000 psi (68.9 MPa) with standard 4 1/2-in. plunger 15,000 psi (103.4 MPa) with 3 1/2-in. plunger Maximum slurry rate 4 bbl/min @ 22 ppg (0.6 m /min at 2636 kg/m ) 10 bbl/min @ 13 ppg (1.6 m3/min at 1557 kg/m3) Density control ±0.1 ppg (11.9 kg/m3) Maximum displacement rate 20 bbl/min (3.2 m3/min) with 5-in. plunger 3 3 Equipped with two high-pressure pumps and two 10-bbl (1.6 m3) stainless steel displacement tank compartments De-aerating mixer contains 7-bbl (1.1 m3) mixing tank and a hydraulically driven recirculating pump Optional features are available that enable operation in subzero temperatures Optional electric start allows trailer to be self-sufficient Optional canopy available for operator protection Contact your Baker Hughes representative to verify pumping rates and pressures when designing actual jobs. References Baker Hughes automated cement control II system overview Baker Hughes precision slurry mixer overview Baker Hughes RAM™ recirculating averaging mixer overview Micro Motion® is a registered trademark of the Emerson Process Management family of companies. Disclaimer of Liability: This information is provided for general information purposes only and is believed to be accurate as of the date hereof; however, Baker Hughes Incorporated and its affiliates do not make any warranties or representations of any kind regarding the information and disclaim all express and implied warranties or representations to the fullest extent permissible by law, including those of merchantability, fitness for a particular purpose or use, title, non-infringement, accuracy, correctness or completeness of the information provided herein. All information is furnished “as is” and without any license to distribute. The user agrees to assume all liabilities related to the use of or reliance on such information. BAKER HUGHES INCORPORATED AND ITS AFFILIATES SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL, PUNITIVE, EXEMPLARY OR CONSEQUENTIAL DAMAGES FROM ANY CAUSE WHATSOEVER INCLUDING BUT NOT LIMITED TO ITS NEGLIGENCE. www.bakerhughes.com © 2012 Baker Hughes Incorporated. All rights reserved. 31584