1. hobbies and interests
2. arts and crafts
3. woodworking

556 SHARPENING & PROFILING
DISTRIBUTED THROUGH BALLEW SAW & TOOL, INC.
BALLEW SAW & TOOL
SHARPENING
2
3
4
5
6
8
Piece
Piece
Piece
Piece
Piece
Piece
ITEM
Sharpening Prices for Shaper
Cutters Sets
Door Lip Cutter Set
Rail and Stile Door Set
Rail and Stile Door Set
Rail and Stile Door Set
Rail and Stile Door Set
Comb. Set for Exterior Doors
$26.00
$31.00
$36.00
$45.00
$54.00
$72.00
PRICE
Make sure to send every piece even if you don't
need them all sharpened. In order for us to sharpen your sets for optimum fit, we must have ALL of
the pieces from the set.
Sharpening Prices for
Carbide-Tipped Dado Heads
Adjustable Dado Heads
Stack Type (up to 7 pieces)
Extra Chippers add
ITEM
$12.50 each
$45.00 each
$4.00 per chipper
PRICE
Drawing indicates stackable type dado.
We do not sharpen steel stackable type dados.
Sharpening Prices for
High Speed Steel, Carbide Jointer
and Planer Knives
High Speed Steel
Minimum
Carbide Knives
Minimum
ITEM
$0.60 per inch
$2.25 per knife
$1.50 per inch
$5.50 per blade
PRICE
Three Wing Cutters
1
2
3
4
5
6
7
8
Cutter
Cutters
Cutters
Cutters
Cutters
Cutters
Cutters
Cutters
Raised Panel, Door Edge, Straight Edge, Etc.
PRICE
Oversized 3 wing cutters are subject to
additional charges.
1-4 bits (1/4" and 1/2" shank)
5-8 bits (1/4" and 1/2" shank)
9 or more bits (1/4" and 1/2" shank)
Router bits with 1" diameter or larger
Raised Panel, Stile and Rail sets
ITEM
Router Bits
$4.95
$4.50
$4.25
$6.50
$9.00
each
each
each
each
each
PRICE
Re-tipping router bits is possible but often costs
more than a new router bit. Generally speaking, if
only one wing on a two wing router bit is chipped
or damaged, it should still work efficiently.
Normally, however, a chipped or damaged tip is
usually a sign for a new bit.
Sharpening Prices for High Speed
Steel Circular Metal Cutting Saw
Blades for Cutting Brass, Copper
and Aluminum
10" Diameter and smaller
12" - 14" Diameter
16" - 18" Diameter
20" - 22" Diameter
ITEM
www.ballewsaw.com
$16.00
$15.00 each
$14.00 each
$13.00 each
$12.00 each
$11.00 each
$10.00 each
$9.00 each
ITEM
[email protected]
$11.00
$14.00
$18.00
$22.00
PRICE
Fax: 1 (417) 865-3797
CALL TOLL FREE TO ORDER 1 (800) 288-7483
557
BALLEW SAW & TOOL
Saw Blades
SHARPENING
Carbide Tipped Saw Blades: We use the Industry Standard 10%
Rule when it comes to chipped teeth. For example If you have a
60-tooth blade and 5 teeth have broken or chipped points, we will
sharpen the blade and not replace any tips. This saves you money
and will not noticeably affect the cut. If you do want every tooth
fixed, put a note in with your blades. We will be happy to
replace as you request.
15" AND SMALLER
DIAMETER SAW BLADES
20 or less
22-30
32-40
42-50
52-60
62-70
72-80
82-90
92-100
102-110
112-120
122-130
132-140
$8.50
$10.50
$13.50
$15.50
$16.50
$17.50
$18.50
$21.50
$22.50
$23.50
$26.50
$27.50
$29.50
Any
$39.00
# OF TEETH
PRICE
20" - 28" DIAMETER
SAW BLADES
# OF TEETH
PRICE
30" MAXIMUM DIAMETER
SAW BLADES
Any
# OF TEETH
$49.00
16”- 19” DIAMETER
SAW BLADES
20 or less
22-30
32-40
42-50
52-60
62-70
72-80
82-90
92-100
102-110
112-120
122-130
132-140
# OF TEETH
www.ballewsaw.com
IMPORTANT INFORMATION
ABOUT
SHARPENING YOUR TOOLS
WITH US.
Please be sure to carefully and indi$13.50
vidually
$15.50
$18.50 wrap each item you send to us to pre$20.50
vent
$21.50
damage during shipping.
$22.50
$23.50
$26.50
If you need to sharpen a tool that
$27.50
comes from
$28.50
$31.50 a set, be sure to send all of the pieces
$32.50
in so
$34.50
that we can ensure that the set works
at its
most optimum level.
PRICE
If your sharpening order is $200.00 or
more,
we pay your return freight.* No freight
paid on wooden or metal containers
If you want your order returned
C.O.D add $20.00.
PRICE
*See the inside front cover of the catalog for
more information.
Standard Size (3/16" kerf or less)
Above 3/16" kerf
CARBIDE TIP REPLACEMENT
Outside Dado Blades
Dado Chippers
$3.00 each
quote upon
request
$3.00 each
$3.00 per tip
PRICE
Always add sharpening cost to the above prices for
replacements.
Ballew Saw & Tool, Inc.
325 South Kimbrough Ave. | Springfield, MO | 65806
1 (800) 288-7483
558 SHARPENING & PROFILING
DISTRIBUTED THROUGH BALLEW SAW & TOOL, INC.
BALLEW SAW & TOOL
CUSTOM PROFILE
KNIVES
For Molders & Shapers
Our knives are CAD drawn,
cut by CNC Water-Jet and
sharpened so they are ready
to use when you get them.
For a FREE Quote, send your
wood sample, FAX, or PDF to:
Ballew Saw & Tool, Inc.
325 S. Kimbrough Avenue
Springfield, MO 65805
1-800-288-7483
FAX: 1-800-865-3797
[email protected]
www.ballewsaw.com
Providing Woodworking Professionals with Quality
Tools for over 45 years.
www.ballewsaw.com
[email protected]
Fax: 1 (417) 865-3797
CALL TOLL FREE TO ORDER 1 (800) 288-7483
Crowns
559
BALLEW SAW & TOOL
STEP 1: Choose a crown molding style.
Ballew Saw & Tool, Inc.
325 South Kimbrough Ave. | Springfield, MO | 65806
1 (800) 288-7483
560 SHARPENING & PROFILING
DISTRIBUTED THROUGH BALLEW SAW & TOOL, INC.
STEP 2: Choose a popular crown molding size.
BALLEW SAW & TOOL
Crowns
STEP 3: Choose a back angle style
www.ballewsaw.com
[email protected]
Fax: 1 (417) 865-3797
CALL TOLL FREE TO ORDER 1 (800) 288-7483
561
BALLEW SAW & TOOL
Casings
Ballew Saw & Tool, Inc.
325 South Kimbrough Ave. | Springfield, MO | 65806
1 (800) 288-7483
562 SHARPENING & PROFILING
DISTRIBUTED THROUGH BALLEW SAW & TOOL, INC.
BALLEW SAW & TOOL
Casings
Mullions
www.ballewsaw.com
[email protected]
Fax: 1 (417) 865-3797
CALL TOLL FREE TO ORDER 1 (800) 288-7483
563
BALLEW SAW & TOOL
Casings
Ballew Saw & Tool, Inc.
325 South Kimbrough Ave. | Springfield, MO | 65806
1 (800) 288-7483
564 SHARPENING & PROFILING
DISTRIBUTED THROUGH BALLEW SAW & TOOL, INC.
HOW TO ORDER A CUSTOM KNIFE
BALLEW SAW & TOOL
Option A: Send a wood sample to: (1" is acceptable if the edges are clean)
Ballew Saw and Tool, Inc.
325 South Kimbrough
Springfield, MO 65806
Attn: Fred
Option B: Select a picture out of our catalog, call 1-800-288-7483
and ask for Fred in our Custom Knives Department.
Option C: Fax a picture to us at 417-865-3797 (Attn: Fred)
Things to remember when sending a drawing by fax:
• Use a dark colored pen because pencil doesn't show up very well.
• Include Height and Width measurements (see example below).
• Mention what type of knife it is: Williams and Hussey, Corr, Foley, etc.
• Include your name and phone number.
Option D: E-Mail a PDF to [email protected]
Must be in PDF format.
Back of Wood
Be sure to include this
line in your drawing
because everything is
lined up off the back.
After we have received your custom knife order, we will call
you back with the current price and delivery time.
www.ballewsaw.com
[email protected]
Fax: 1 (417) 865-3797
CALL TOLL FREE TO ORDER 1 (800) 288-7483
565
BALLEW SAW & TOOL
Got a Tricky Molding Problem?
This area
must be
relieved
Let the professionals at Ballew Saw and Tool figure out how to
accomplish what you need. Just send a sample, by fax to: Fred
@ (417)865-3797, or by e-mail in pdf format to:
[email protected]
WILLIAMS AND
HUSSEy
Foley, Woodmaster, R.B.I.,
Delta, Jet, General and
Similar Machines
1" between centers
Each Williams and Hussey knife set is made from
1/4" high speed steel. All others are usually 5/16".
Check with your custom knife sales consultant if you
have special requirements. We can grind almost any
profile. Mail, fax, or send your wood sample for a
quote today. Our charge is $19.50 per inch per knife;
minimum 2". Gibs and Counter weight can be
furnished for an extra charge of
$20.
Ballew Saw & Tool, Inc.
NOTICE
Anything unusual that you may require with your
custom knives may cost an additional fee.
Williams and Hussey knives are typically cut off
bars of steel without regard for hole placement.
However, if you need holes in a particular place
on your knives an additional fee (“set-up” fee)
may be charged to cover our additional time and
material waste. Please ask your custom knife
sales consultant about this service.
325 South Kimbrough Ave. | Springfield, MO | 65806
1 (800) 288-7483
566 SHARPENING & PROFILING
DISTRIBUTED THROUGH BALLEW SAW & TOOL, INC.
Custom Pattern Knife Installation
BALLEW SAW & TOOL
Each knife (See Fig. A) includes one (1) 5/16” thick Super High Speed Steel Profile Knife (A-1), one (1) Gib
(A-2) to secure the knife. If you have specified that you will be using a particular kind of knife in the Planer
Head, the knife will also be supplied with two (2) sets of Steel Weights (A-3) and Gibs (A-4) for counterbalancing the cutter head.
CAUTION: Each Profile Knife is carefully ground, weighed and correctly matched to the gib and counterbalances included with that particular knife. Keep each knife with its own gib and weights. Never use gibs
or weights from any other custom knives you may have purchased. Use of improperly matched gibs and
weights may cause excessive vibration and damage to moulder bearings.
NOTE: If you have ordered a knife to be used in the planer cutter head; do not use the gib supplied to secure
this knife in the custom knife holder. The weight of this gib will be different.
Figure B shows correct knife installation sequence depending on whether you are using the planer cutter head
or the custom knife holder. Note relief angle of knife in relation to direction of rotation.
IMPORTANT!: After running approximately 10 linear feet, stop the machine and retighten gibs!
Figure A
A-1
PROFILE KNIFE
A-3
A-2
STEEL COUNTERBALANCE WEIGHTS (2) to
be Secured by GIBS
GIB: Holds Profile Knife in
Position
A-4
GIBS: Hold Counterbalance Weights in Position
when Knife is used in Planer Cutter Head.
PROFILE KNIFE
GIB AND
BALANCE
WEIGHT
www.ballewsaw.com
Figure B
RELIEF ANGLE
GIB
ROTATION OF
CUTTER HEAD
Knife Arrangement When
Used in Planer Cutter Head
To maintain cutter head balance, use Pattern Knife
with Gib and Counterweight in second and third slots.
[email protected]
Fax: 1 (417) 865-3797
CALL TOLL FREE TO ORDER 1 (800) 288-7483
567
BALLEW SAW & TOOL
Custom Knife Pricing
FINISHED
LENGTH
ONE
KNIFE
2” and smaller $39.00
2-1/2”
$48.75
$58.50
3”
3-1/2”
$68.25
4”
$78.00
4-1/2”
$87.75
$97.50
5”
$107.25
5-/2”
$117.00
6”
6-1/2” and larger
TWO
KNIVES
Corrugated Heads
THREE
KNIVES
$78.00 $117.00
$97.50 $ 146.25
$117.00 $175.50
$136.50 $204.75
$156.00 $234.00
$175.50 $263.25
$195.00 $292.50
$214.50 $321.75
$234.00 $351.00
Call For Pricing
Other Pricing
Templates are $25.00.
Weights and Gibs are $20.00.
One (1) Set of Weights and Gibs matched to a single knife.
Contains one (1) Aluminum Gib for 5/16" knife, two (2)
Steel Gibs, and two (2) Steel Counter Weights.
Filler Stock is $5.00 per inch. Filler is required when the
knife is a lot shorter than the head.
Aluminum or Steel Gibs are $5.00.
Gibs balanced with the knife for
custom molding Head are $10.00.
Special Requests may include additional costs,
called "set-up fees", if additional time or material
is needed to complete your order.
Standard Manufacturing takes
3-5 business days.
Expediting Service Available.
Ballew Saw & Tool, Inc.
These heads are machined from solid steel
to accept 1/4" or 5/16" corrugated back
knives. 20° hook and 60° corrugations with
pocket style gibs which are included in
each pocket.
BT31
BT32
BT33
PART
BT351
BT352
BT353
BT354
PART
BT42-2
BT43-2
BT44-2
BT45-2
BT46-2
PART
BT42
BT43
BT44
BT45
BT46
PART
3" DIAMETER
3/4" BORE - 2 KNIFE SLOTS
1"
2"
3"
$84.00
$102.00
$124.00
1"
2"
3"
4"
$90.00
$114.00
$140.00
$166.00
2"
3"
4"
5"
6"
$118.00
$145.00
$165.00
$196.00
$216.00
2"
3"
4"
5"
6"
$160.00
$196.00
$226.00
$268.00
$298.00
HEIGHT
3-1/2" DIAMETER
1" BORE - 2 KNIFE SLOTS
HEIGHT
4" DIAMETER
1-1/4" BORE - 2 KNIFE SLOTS
HEIGHT
4" DIAMETER
1-1/4" BORE - 4 KNIFE SLOTS
HEIGHT
PRICE
PRICE
PRICE
PRICE
All Corrugated Heads are in Stock!
325 South Kimbrough Ave. | Springfield, MO | 65806
1 (800) 288-7483