toll bridge program oversight committee

TOLL BRIDGE PROGRAM OVERSIGHT COMMITTEE
MEETING MATERIALS
April 17, 2015
CALTRANS
BAY AREA TOLL AUTHORITY
CALIFORNIA TRANSPORTATION COMMISSION
Letter of Transmittal
TO: Toll Bridge Program Oversight Committee
(TBPOC)
DATE: April 10, 2015
FR: Program Management Team (PMT)
RE: TBPOC Meeting Materials Packet – April 17, 2015
Herewith is the TBPOC Meeting Materials Packet for the April 17h meeting. The packet
includes memoranda and reports that will be presented at the meeting.
Contents is provided following the Agenda to help locate specific topics.
A Table of
Table of Contents
INDEX
TAB
AGENDA
ITEM
1
1
2
2
3
3
4
4
5
5
6
6
TBPOC MEETING
April 17 2015
DESCRIPTION
EXECUTIVE SESSION
a. SAS Outstanding Work
b. YBITS 2 Contract
CHAIR’S REPORT
CONSENT CALENDAR
a. TBPOC Regular/Urgent Meeting Minutes
1. TBPOC March 5, 2015 Regular Meeting Minutes*
2. TBPOC March 19, 2015 Urgent Meeting Minutes*
3. TBPOC April 1, 2015 Urgent Meeting Minutes*
PROGRAM ISSUES
a. Capital Outlay Support Update**
b. Risk Management Update*
c. East Span Permits*
SAN FRANCISCO-OAKLAND BAY BRIDGE UPDATES
a. YBITS 2 Contract Project Update*
b. Pier E3 Demolition Contract and Permits Update*
c. SAS Contract*
1. Project Update**
2. East Anchorage PWS Anchor Rod Clearance*
OTHER BUSINESS
a. Report on matters discussed and actions taken at Urgent
Meeting
b. Report on matters discussed and actions taken during
Executive Session
7
7
GENERAL PUBLIC COMMENT
* Attachments
** Attachments to be sent out under separate cover
Final Agenda TBPOC REGULAR MEETING
April 17, 2015
Executive Session (DCR): 1:00 PM – 2:00 PM
Regular Session (CT Boardroom): 2:00 PM – 4:00 PM
1120 N Street, Sacramento, CA
Dial-in Number: 1(866) 803-2146; Access Code: 2474385
Item Number/ Topic
1.
2.
3.
4.
5.
EXECUTIVE SESSION
a. SAS Outstanding Work
b. YBITS 2 Contract
CHAIR’S REPORT
7.
Time
S. Heminger, BATA
CONSENT CALENDAR
a. TBPOC Regular/ Urgent Meeting Minutes
1. TBPOC March 5, 2015 Regular Meeting Minutes*
2. TBPOC March 19, 2015 Urgent Meeting Minutes*
3. TBPOC April 1, 2015 Urgent Meeting Minutes*
PROGRAM ISSUES
a. Capital Outlay Support Update**
b. Risk Management Update*
c. East Span Permits*
SAN FRANCISCO-OAKLAND BAY BRIDGE
UPDATES
a. YBITS 2 Contract Project Update*
b. Pier E3 Demolition Contract and Permits Update*
c. SAS Contract*
1. Project Update**
2. East Anchorage PWS Anchor Rod Clearance*
6.
Presenter
OTHER BUSINESS
a. Report on matters discussed and actions taken at
Urgent Meeting
b. Report on matters discussed and actions taken during
Executive Session
GENERAL PUBLIC COMMENT
Information
A. Fremier, BATA
5 min
Approval
Dan McElhinney, CT
Steve Whipple, CT/
R. Foley, CT
Stefan Galvez, CT
10 min
10 min
Approval
Information
10 min
Information
D. Vilcheck, CT
Dan McElhinney, CT/
Stefan Galvez, CT
5 min
5 min
Information
Information
Dan McElhinney, CT/ 30 min Information
B. Maroney, CT
NA
NA
NA
S. Heminger, BATA
5 min
Information
Next TBPOC Regular Meeting:
May 11, 2015 (TBD)
* Attachments
**Attachments to be sent under separate cover
Desired
Outcome
Accessibility and Title VI: TBPOC provides services/accommodations upon request to persons with
disabilities and individuals who are limited-English proficient who wish to address Committee matters. For
accommodations or translations assistance, please call the Metropolitan Transportation Commission (MTC) at
510.817.5757 or 510.817.5769 for TDD/TTY. We require three working days' notice to accommodate your request.
Acceso y el Titulo VI: El TBPOC puede proveer asistencia/facilitar la comunicacion a las personas
discapacitadas y los individuos con conocimiento limitado del ingles quienes quieran dirigirse a la Comité. Para
solicitar asistencia, por favor llame a la Comisiớn Metropolitano de Transporte (MTC) al numero 510.817.5757 o
al 510.817.5769 para TDD/TTY. Requerimos que solicite asistencia con tres dias habiles de anticipacion para
poderle proveer asistencia.
Meeting Conduct: In the event that any public meeting conducted by TBPOC is willfully interrupted or
disrupted by a person or by a group or groups of persons so as to render the orderly conduct of the meeting
unfeasible, the Chair may order the removal of those individuals who are willfully disrupting the meeting. Such
individuals may be subject to arrest. If order cannot be restored by such removal, the members of the committee
may direct that the meeting room be cleared (except for representatives of the press or other news media not
participating in the disturbance), and the session may continue on matters appearing on the agenda.
Memorandum
TO:
Toll Bridge Program Oversight Committee
(TBPOC)
FR:
Dan McElhinney, Caltrans Chief Deputy District 4 Director/
Brian Maroney, SFOBB Project Chief Engineer , Caltrans
RE:
Agenda No. - 1a
DATE:
April 10, 2015
Item- Self‐Anchored Suspension (SAS) Outstanding Work
Recommendation:
For Information Only
Cost:
NA
Schedule Impacts:
NA
Discussion:
An update on the Self‐Anchored Suspension (SAS) contract close out strategy will be provided at the
TBPOC April 17th meeting executive session.
1 of 1
Item 1a_SAS_memo-17Apr15.doc
Memorandum
TO:
Toll Bridge Program Oversight Committee
(TBPOC)
DATE:
FR:
Steven Whipple, SFOBB Principal Construction Manager, Caltrans/
Deanna Vilcheck, SFOBB Area Construction Manager
RE:
Agenda No. - 1b
April 10, 2015
Item- Yerba Buena Island Transition Span (YBITS) 2 Update
Recommendation:
For Information Only
Cost:
NA
Schedule Impacts:
NA
Discussion:
The Department will provide an update on the Yerba Buena Island Transition Span
(YBITS) 2 contract and the on-going contract change order discussions.
Attachments:
NA
1 of 1
Item 1b_YBITS2_memo-17Apr15.doc
ITEM 2: CHAIR’S REPORT
Memorandum
TO:
Toll Bridge Program Oversight Committee (TBPOC)
DATE:
FR:
Andrew Fremier, Deputy Executive Director, Operations, MTC/BATA
RE:
Agenda No. - 3a1
April 10, 2015
Item- TBPOC March 5, 2015 Regular Meeting Minutes
Recommendation:
NA
Cost:
NA
Schedule:
NA
Discussion:
The Program Management Team has reviewed and requests TBPOC approval of the
March 5, 2015 Regular Meeting Minutes.
1 of 1
Item 3a1_Memo-17Apr15-v0.doc
TBPOC REGULAR MEETING MINUTES
March 5, 2015, 10:00am – 2:30pm
Pier 7, Mission Bay Office, 325 Burma Road, Oakland, CA
Attendees: TBPOC Members: Steve Heminger (Chair), Malcolm Dougherty,
Will Kempton
PMT Members: Dan McElhinney, Andrew Fremier, Stephen Maller
Participants: Ade Akinsanya, Rosalynn Chongchaikit, Rich Foley, Peter Lee,
Brian Maroney, Bijan Sartipi, Deanna Vilcheck, Bill Casey, Karen Wang, Stefan
Galvez, Leah Robinson-Leach, Gary Thomas
Convened: 1:50 PM
1.
Items
EXECUTIVE SESSION
Action
a. SFOBB Self-Anchored Suspension (SAS)
Outstanding Work
2.
CHAIR’S REPORT
 The Chair thanked the Department for
the tour of the new bridge earlier in the
day.
 The Chair discussed proposed AB 1284
legislation by Assembly Member Baker
that would make the TBPOC subject to
the Bagley-Keene Open Meeting Act.
3.
CONSENT CALENDAR
a. TBPOC Regular/Urgent Meeting

Minutes
1. TBPOC December 19, 2014 Minutes*
2. TBPOC January 27, 2015 Minutes*
3. TBPOC February 6, 2015 Minutes*
4. TBPOC February 19, 2015 Minutes*
4.

The Chair requested that the PMT
draft a letter addressed to
Assembly Member Baker on the
topic that TBPOC will continue to
conduct open public meetings for
the remaining years the TBPOC
oversees the last of the projects of
the Toll Bridge Program.
The TBPOC APPROVED the
Consent Calendar, as presented.
PROGRAM ISSUES
a. Capital Outlay Support (COS) Update**
 Dan McElhinney, Caltrans District 4
Chief Deputy District Director,
presented an overall work plan for fiscal
1 of 7
TBPOC_030515MtgMin-final.docx
(Continued)



Items
year 2014-15 with updated expenditure
data now available thru January 2015.
Discussion included March 2015

unanticipated work related to the SAS
tower anchor rod grouting issue and the
continual evaluation of COS budget
impact for the current fiscal year. It was
noted that the COS budget risks ahead
include the on-going METS A&E rod

investigation.
Dan McElhinney said he would return
next month with a COS update and
forecast of SAS tower anchor rod
investigation capital outlay and COS
costs.
The Department is currently tracking
the $41.4M budget. There is no action
required by the POC at today’s March
meeting.
b. Risk Management Update**
 Rich Foley, SFOBB Risk Manager,
presented a risk management process
update. An extensive risk assessment is
underway to include scope, schedule,
and capital outlay/support cost impacts 
for a range of project risks to develop an
updated risk register and a review of the
overall program funding and
expenditures for the current and future
fiscal years. Challenges going forward
included project close-out, ongoing SAS,
YBITS2, Marine Foundations and
504/288 demolition work.
o Pier E3 will have a separate risk register
including an updated estimate for the
conventional method of marine
foundation removal and recognizing the
implosion risk opportunity.
o The Department will focus on the
mitigation effort moving forward with
risk assessment process. The approach
to assessing risks will be adjusted to
account for various variables including
optimistic and pessimistic potential
outcomes.
Action
Dan McElhinney to provide a COS
update and forecast of SAS tower
anchor rod investigation CO and
COS next month.
The Chair asked for the
Department to look at possibilities
within the existing overall Toll
Bridge Program budget to address
risks due to unanticipated work.
Rich Foley will provide a
comprehensive risk update next
quarter.
2 of 7
TBPOC_030515MtgMin-final.docx
(Continued)
5.
Items
SAN FRANCISCO-OAKLAND BAY
BRIDGE UPDATES
a. YBITS 2 Update**
 Deanna Vilcheck, SFOBB Area
Construction Manager, provided an
update on the latest construction
activities and progress on the YBITS 2
contract.
 It was noted that the gate at the end of
the bike path will stop public access to
the island. Andrew Fremier, BATA
Deputy Executive Director, reported
they are currently circulating a contract
to support their staff in the conceptual
planning of the temporary
improvements around the gate area for
public weekend use when there is no
construction activity. Improvements
will also provide for bike and pedestrian
protection during the week when
construction activity is present.
Action

Deanna Vilcheck will present an
updated schedule and contract
change order as part of the YBITS
2 update for the next April TBPOC
meeting.
b. Pier E3 Demolition Permits Update**
 Stefan Galvez, Caltrans District 4 Chief
Office of Environmental Analysis,
provided an update on the Pier E3
Demolition Permits. Preliminary
meetings have been completed and
detailed packages are under
development to request various agency
approvals of the Pier E3 Demonstration
project.
o Will Kempton, CTC Executive Director,
inquired if they would process the
revalidation of the environmental
document ahead of receiving any
permits. Stefan Galvez responded that
once they have the Biological Opinion
from NOAA fisheries they can do the
revalidation.
o Stefan Galvez said the permits are on
the critical path and if they are not
approved by July/August, the project
will have to wait another year.
o There was discussion about engaging
the Tri-Agency Partnership executive
3 of 7
TBPOC_030515MtgMin-final.docx
(Continued)
Items
level forums to coordinate resource
agencies for expedient resolution of
permits for the Pier E3 demonstration
project.
Action
c. 504/288 Demolition Bid Open
Update**
 Bob Finney, Caltrans District 4 Deputy
District Director Construction presented
the results of the recent 504/288
Demolition Bid Opening. The lowest bid

came in at $69,470,000 from C
California Engineering
Contractors/Silverado Joint Venture.
o Work is anticipated to start as early as
May 2015.
o The Chair inquired about the demolition
methodology. Bob Finney responded the
Department is still reviewing the bids
and the different methods provided by
each contractor.
o The engineer’s estimate was $93M. The
risk for the bids ranged from -$11M and
+ $24M in risk.
d. SAS Update**
 Brian Maroney, Toll Bridge Deputy
Program Manager, presented an update
on the SAS remaining contract items
including tower seismic anchor rods
grouting procedures field progress and
lab activities.
o Discussion items included:
complimentary system of rods and
dowels in the tower; various stages of
protection of rods during construction;
water sample testing (absence of bay
water); tower base grout status
verification; field cleaning operation;
verification testing of tower rods; rod
removal and testing program; microcracks; corrosion modeling; tower pull
back operations (lasting about 1 year) in
Sept 2011; and a comparison of Seismic
Demands with Varying Anchor Rod
Configurations.

Department (Malcolm/Stefan) will
follow up on process to engage the
Tri-Agency Partnership executive
level forums.
Staff to provide a presentation on
the proposed demolition
methodology at a future TBPOC
meeting.
4 of 7
TBPOC_030515MtgMin-final.docx
(Continued)
o
o
o
o
o
o
o
o
o
Items
Malcolm Dougherty inquired if the
recent testing on the rods were more
thorough than the QA required in the
contract documents. Brian Maroney
confirmed the recent testing was beyond
contract specifications and the
mechanical testing results are all within
contract compliance.
The Chair requested for Caltrans to
perform investigation of the current

condition of the anchor rods through
ultrasonic testing (UT) inspection. Will
Kempton and Malcolm Dougherty
concurred with the statement.
The Chair inquired if the micro-cracks
could lead to fracture, Brian Maroney
did not expect the micro-cracks to
propagate. Brian Maroney will return in
the next month with more information.
The Chair asked if there was water at the 
tower when a rod was removed in 2013
and if any corrosion was observed. Bill
Casey, Caltrans SAS Resident Engineer,
confirmed the rods were in standing
water but no corrosion was observed.
The Chair inquired about
dehumidification and other techniques
to keep the holes dry. Brian Maroney
discussed the various options to keep
the holes dry.
The Chair inquired if the Peer Review is
involved in the review of the tower
seismic anchor rods. Brian Maroney
responded he would like them to be on
board as soon as possible and has a
proposal in process to do so.
Will Kempton asked for more
information and actions taken in
regards to the missing QA documents.

Will Kempton requested if the residue
and stains on the structure could be
cleaned up so future observations would
be more noticeable. Bill Casey
confirmed this could be done. Malcolm
Dougherty concurred with this request.
Malcolm Dougherty summarized his
Action
Caltrans Construction/METS to
perform investigation of the
current condition of all tower
anchor rods through UT
inspection in response to the
Chair’s request.
CT Construction will provide
pictures around the base of the
tower in 2013 when an initial rod
was removed for testing.
Construction will have residue and
stains on the SAS cleaned.
5 of 7
TBPOC_030515MtgMin-final.docx
(Continued)
Items
concurrence to further investigate the
second rod removed, perform additional
scanning electron microscope (SEM)
analysis on rod 136-2-3. The requested
for the Department to consider
extracting a third rod for testing.
o The Chair requested Seismic Safety Peer
Review Panel confirmation on the
decision to not grout the inspection
holes of the tower anchor rods.
6.
Action

Brian Maroney to obtain
concurrence from Seismic Peer
Review Panel on the proposed
decision of not grouting the tower
anchor rod inspection holes.
OTHER BUSINESS
a. Report on matters discussed and actions
taken at Urgent Meeting
 NA
b. Report on matters discussed and actions
taken during Executive Session
o The Chair reported that they discussed
the outstanding work on the SAS and no
action was taken.
7.
Next TBPOC Meeting
 The next TBPOC regular meeting is
scheduled on April 17, 2015 at
Sacramento.
GENERAL PUBLIC COMMENT
 There was a public comment about the

misaligned main cable PWS anchor rods
that presented last May 2014 and the
outstanding request for information on
how the issue was resolved.
The Chair requested staff to
include the item on the agenda for
the next TBPOC meeting in April.
Information will be on the web for
those unable to attend.
* Reference memo provided in the TBPOC March 5th TBPOC Packet
**Reference supplemental information in the TBPOC March 5th TBPOC Supplemental Packet
Adjourned: 4:15 PM
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TBPOC_030515MtgMin-final.docx
(Continued)
TBPOC REGULAR MEETING MINUTES
March 5, 2015, 10:00am – 2:30pm
APPROVED BY:
______________________________________
STEVE HEMINGER, TBPOC Chair
Executive Director, Bay Area Toll Authority
______________
Date
______________________________________
______________
WILL KEMPTON
Date
Executive Director, California Transportation Commission
______________________________________
MALCOLM DOUGHERTY
Director, California Department of Transportation
______________
Date
7 of 7
TBPOC_030515MtgMin-final.docx
Memorandum
TO:
Toll Bridge Program Oversight Committee (TBPOC)
DATE:
FR:
Andrew Fremier, Deputy Executive Director, Operations, MTC/BATA
RE:
Agenda No. - 3a2
April 10, 2015
Item- TBPOC March 19, 2015 Urgent Meeting Minutes
Recommendation:
NA
Cost:
NA
Schedule:
NA
Discussion:
The Program Management Team has reviewed and requests TBPOC approval of the
March 19, 2015 Urgent Meeting Minutes.
1 of 1
Item 3a2_Memo-17Apr15-v0.doc
TBPOC URGENT MEETING MINUTES
March 19, 2015, 9:00am – 10:00am
Attendees: TBPOC Members: Steve Heminger (Chair), Malcolm Dougherty,
Will Kempton (not present)
PMT Members: Andrew Fremier, Dan McElhinney, Stephen Maller
Participants: Peter Lee, Brian Maroney, Leah Robinson-Leach, Rosalynn
Chongchaikit, Ade Akinsanya, Chris Traina, Trish Stoops
Convened: 9:55 AM
1.
Items
EXECUTIVE SESSION
Action
a. SFOBB Self-Anchored Suspension (SAS)
Closeout Strategy
b. Pier E3 Demolition CMGC Contract
2.
REGULAR SESSION
a. Response Letter to Assembly Member
Baker


Andrew Fremier, Deputy Executive
Director BATA, presented a draft letter
including comments from the Secretary
of Transportation included in the
supplemental TBPOC packet.
Malcolm Dougherty, Director,
California Department of
Transportation, wanted to be sure all of
the Secretary’s comments were
addressed and motioned to delegate to
the Chair for editorial corrections and
finalize for signature.
Approved, item was delegated to
the Chair to finalize for TBPOC
signature. Vote was 2-0. Will
Kempton, Executive Director,
California Transportation
Commission was not present.
b. 504/288 Superstructure Dismantling
Contract Bid Protest

Steven Whipple, District 4 Division
Chief SFOBB, DOE, provided an update
on the bid protest presented by Golden
1 of 3 TBPOC_031915_CCMin-final.docx
(Continued)
5.
Items
State Bridge, CT has processed the
protest and the protest was found
without merit. The contract was
awarded to CEC.
 The Chair inquired what actions may be
taken by a bidder unsatisfied with the
bid protest resolution. Steve Whipple
said if that were the case the bidder
would need to file suit against
Department in court. Steve Whipple
also mentioned that the Department has
not discussed the protest with Golden
State Bridge.
 The Chair inquired when the contractor
would start mobilization. Bill Casey
responded it could be as early as the
summer.
OTHER BUSINESS
a. Report on matters discussed and actions
taken at Urgent Meeting
 NA
Action
b. Report on matters discussed and actions
taken during Executive Session
 The Chair reported that the Executive
Session discussed SAS closeout strategy
and Pier E3 demo contract negotiations
and no action was taken.
 The next TBPOC regular meeting is on
April 17, 2015, in Sacramento, 1:00pm –
4:00pm.
6.
GENERAL PUBLIC COMMENT
 No public comment received.
Adjourned: 10:00 AM
2 of 3
TBPOC_031915_CCMin-final.docx
(Continued)
TBPOC URGENT MEETING MINUTES
March 19, 2015, 9:00am – 10:00am
APPROVED BY:
______________________________________
STEVE HEMINGER, TBPOC Chair
Executive Director, Bay Area Toll Authority
______________
Date
______________________________________
WILL KEMPTON
Executive Director, California Transportation Commission
______________
Date
______________________________________
MALCOLM DOUGHERTY
Director, California Department of Transportation
______________
Date
3 of 3
TBPOC_031915_CCMin-final.docx
Memorandum
TO:
Toll Bridge Program Oversight Committee (TBPOC)
DATE:
FR:
Andrew Fremier, Deputy Executive Director, Operations, MTC/BATA
RE:
Agenda No. - 3a3
April 10, 2015
Item- TBPOC April 1, 2015 Urgent Meeting Minutes
Recommendation:
NA
Cost:
NA
Schedule:
NA
Discussion:
The Program Management Team has reviewed and requests TBPOC approval of the
April 1, 2015 Urgent Meeting Minutes.
1 of 1
Item 3a3_Memo-17Apr15-v0.doc
TBPOC URGENT MEETING MINUTES
April 1, 2015, 2:00pm – 3:00pm
Attendees: TBPOC Members: Steve Heminger (Chair), Malcolm Dougherty,
Will Kempton
PMT Members: Andrew Fremier, Dan McElhinney, Stephen Maller
Participants: Leah Robinson-Leach, Rosalynn Chongchaikit
Convened: 2:58 PM
1.
Items
EXECUTIVE SESSION
Action
a. SFOBB Self-Anchored Suspension (SAS)
Closeout Strategy
b. Pier E3 Demolition CMGC Contract
2.
OTHER BUSINESS
a. Report on matters discussed and actions
taken at Urgent Meeting
 NA
b. Report on matters discussed and actions
taken during Executive Session
 The Chair reported on two approvals
that occurred in the Executive Session.
o The TBPOC authorized staff to perform
additional testing on tower foundation
seismic anchor rods not to exceed $1M.
As a part of SAS contract issues, this
was a funding approval to initiate
further testing and peer reviews.
Caltrans to develop a full testing plan
with scope, updated cost estimates, and
timelines to be presented at the next
TBPOC meeting.
o The TBPOC authorized staff to finalize
negotiations with Kiewit/Manson A
Joint Venture on the Pier E3 Demolition
1 of 2 TBPOC_040115_CCMin-final.docx
(Continued)

3.
Items
CMGC Contract, and if an agreement is
reached award the contract to demolish
the pier E3 foundation in part through
the use of underwater controlled
implosions.
The next TBPOC regular meeting is on
April 17, 2015, in Sacramento, 1:00pm –
4:00pm.
Action
GENERAL PUBLIC COMMENT
 No public comment received.
Adjourned: 3:00 PM
TBPOC URGENT MEETING MINUTES
April 1, 2015, 2:00pm – 3:00pm
APPROVED BY:
______________________________________
STEVE HEMINGER, TBPOC Chair
Executive Director, Bay Area Toll Authority
______________
Date
______________________________________
WILL KEMPTON
Executive Director, California Transportation Commission
______________
Date
______________________________________
MALCOLM DOUGHERTY
Director, California Department of Transportation
______________
Date
2 of 2
TBPOC_040115_CCMin-final.docx
ITEMȱ4:ȱȱPROGRAMȱISSUESȱ
a.ȱCapitalȱOutlayȱSupportȱ(COS)ȱMitigationȱ
Plan**ȱ
ȱ
ȱ
ȱ
ȱ
**Attachmentsȱtoȱbeȱsentȱunderȱseparateȱcoverȱ
ȱ
Memorandum
TO:
Toll Bridge Program Oversight Committee (TBPOC)
DATE:
FR:
Steven Whipple, SFOBB Principal Construction Manager, Caltrans/
April 10, 2015
Rich Foley, SFOBB Risk Manager , Caltrans
RE:
Agenda No. - 4b
Item-
Risk Management Update
Recommendation:
Information
Cost:
Various risks retired and risks confirmed
Schedule:
Various risks retired and risks confirmed
Discussion:
As presented at the March 5, 2015, TBPOC meeting, the project team initiated an
extensive risk assessment to include scope, schedule, and capital outlay/support
cost impacts for a range of project risks to develop an updated risk register for all
East Span contracts. The assessment included the SAS tower anchor rods grouting
work, the SAS contract close out completion date, the island YBITS2 contracts and
adjacent ramp work, the Pier E3 Demolition CMGC contract issues, the remaining
demolition contracts and related environmental mitigation issues. Once updated,
the risk management plan will be reviewed as part of the overall program funding
and expenditures evaluation for the current and future fiscal years, then presented
for consideration by the TBPOC for risk management and budget management in
May 2015.
Attachment(s): Risk Management Slide Presentation
1 of 1
Item 4b_Memo-RM-17Apr15-v2.doc
TBPOC Briefing
Risk Management Update
Mid-First Quarter 2015
Preliminary Findings
•
504/2885
1.
2.
3.
4.
5.
•
Contractor’s Bid Below Engineers’ Estimate - $23.5M (25% Decrease)
Risks associated with Bid Opening – Retired - $13.1M (25% Decrease)
Schedule Risks associated with Start of Work Reduced (Included in Above)
Contract Executed April, 7, 2015
No Real Change to Contract Risks – Await Conversations with Contractor
YBITS 2 – Schedule Delays and Cost Risks Confirmed from Risk Register
1. Reconcile Past Delays (Pile Driving & Internal Guying) – In Pending CCO Log
1.
2.
Environmental Window
Differing Site Condition
2. Re-Sequence On-Ramp Construction – Coordination Issue
1.
2.
Maintains Traffic on Island for Coast Guard
Contractor Has access from North Side
3. Coordination with Coast Guard
1.
2.
Potential Re-sequence of Work
Request to Perform Future Work Sooner
4. Bike Path Belvedere Cantilever Beam Modifications/Bike Path Railing Changes
1.
2.
Risk to Budget Authorized in May 2014
Overseas Fabrication – COS Considerations
5. Ramp/Bike Path Opening Still Trending Dec 2015– Could be as late as April 2016
6. COS and Capitol Considerations Under Discussion
Preliminary Findings
•
Marine Foundations
1.
2.
3.
4.
5.
•
Revised Engineers’ Estimate for Conventional Removal (Excludes E3) - $254M
Revised Engineers’ Estimate for Implosion Alternative (Excludes E3) - $160M
Pier E3 Demonstration – Agreement Reached with Contractor
Results of Demonstration Needed to Schedule Future Work
Potential Mitigation for Long Fin Smelt
Summary of Bridge Removal Contracts
1. Cantilever (Included in YBITS2)
2. 504/288
1.
Budget Established
3. Marine Foundation Pier E3 Demonstration
1.
2.
3.
Allocation to be discussed today
June 2015 – Start Work
Permit Amendment August 2015
4. Removal of Remaining Foundations
1.
Awaiting Results of Demonstration
Preliminary Findings
Corridor Risk Register
1. Cable Traveler – Removed from Corridor Register (Toll Bridge Maintenance Item)
2. Additional De-Humidification at Tower Base Added
Project Closeout
1. YBITS 1 – Expected Q2 2015
2. OTD 2 – In Plant Establishment Through Q3 2014
3. SAS – Contract Closeout Discussion Ongoing
Project Risk Management
Memorandum
TO:
FR:
RE:
Toll Bridge Program Oversight Committee (TBPOC)
DATE:
April 10, 2015
Stefan Galvez, Chief, Office of Environmental Analysis
Agenda No. Item-
4c
SFOBB East Span Permits
Recommendation:
Information
Cost:
TBD
Schedule:
TBD
Discussion:
A number of resource agency regulatory permits and authorizations have been issued
for the SFOBB Project. These permits were originally issued in 2001, shortly after the
approval of the final Environmental Impact Statement for the project. These permits
and authorizations have been amended on numerous occasions throughout the life of
the SFOBB project.
In the interest of keeping these permits current, the attached table outlines the permits
and authorizations by agency and the current expiration dates. Several of the permits
have been issued for the life of the project.
1 of 1
Item 4c_Memo-EastSpanPermits-17Apr15-v0.doc
Project Permits and Expiration Dates
San Francisco-Oakland Bay Bridge (SFOBB) East Span Seismic Safety
Project (SFOBB Project)
The following table shows the environmental permits that have been issued to the SFOBB Project from
state and federal regulatory agencies and their expiration dates – if included. SFOBB Project Permits that
do include an expiration date may be extended as needed by renewal or amendment.
Agency
Acronym
Permit Type
Expiration
BCDC
Major Permit
3/1/2020
CDFW
Incidental Take Permit (ITP)
6/30/2018
NMFS
Biological Opinion (BO) and
Supplemental BOs
Project
Completion
S.F. Bay Conservation and
Development Commission
California Department of Fish
and Wildlife
National Marine Fisheries
Service
National Oceanic and
Atmospheric Administration
NOAA
S.F Regional Water Quality
Control Board
RWQCB
U.S. Fish and Wildlife Service
USFWS
BO and Supplemental BOs
Project
Completion
U.S. Fish and Wildlife Service
USFWS
Special Purpose: Relocate
(nests)
3/31/2015**
U.S. Coast Guard
USCG
Bridge Permit
12/31/2019
U.S. Army Corps of Engineers
USACE
Individual Permit
1/20/2022
Incidental Harassment
Authorization (IHA)
Section 401 Certification and
Waste Discharge Requirements
(WDR)
1/7/2015*
Project
Completion
* IHAs need yearly renewal. Latest NOAA IHA expired on 1/7/2015. IHA Renewal for SFOBB Project was
transmitted 12/15/2014 and is expected to be issued by NOAA on 5/28/2015. There is no IHA coverage for the
SFOBB Project until a renewal is issued, but pile driving work may continue with increased marine mammal
monitoring. The IHA renewal addresses pile driving and is not expected to inhibit work for Pier E3.
**USFWS Special Purpose Permit renewal was transmitted 1/7/2015. The existing Special Purpose Permit
remains in effect until renewal is issued by USFWS.
TBPOC Item 4c (East Span Permit) attachment
Last Updated: 4/8/15
Memorandum
TO:
FR:
RE:
Toll Bridge Program Oversight Committee (TBPOC)
DATE:
April 10, 2015
Deanna Vilcheck, SFOBB Area Construction Manager
Agenda No. Item-
5a
Yerba Buena Island Transition Span (YBITS) 2 Update
Recommendation:
Information
Cost:
NA
Schedule:
NA
Discussion:
The Department plans to provide an update on the latest construction activities and
progress on the YBITS 2 contract during the April 17h TBPOC meeting.
1 of 1
Item 5a_Memo-YBITS2Update_17Apr15.docx
Memorandum
TO:
Toll Bridge Program Oversight Committee (TBPOC)
FR:
Dan McElhinney, Chief Deputy District 4 Director of Caltrans /
Stefan Galvez, Chief, Office of Environmental Analysis
RE:
Agenda No. Item-
DATE:
April 10, 2015
5b
Pier E3 Demolition Contract and Permits Update
Recommendation:
Information
Cost:
TBD
Schedule:
TBD
Discussion:
Pier E3 Demolition Contract
The TBPOC authorized staff on April 1 to finalize negotiations with Kiewit/Manson, A
Joint Venture, on the Pier E3 Demolition CMGC Contract, and if an agreement is
reached award the contract to demolish the pier E3 foundation in part through the use
of underwater controlled implosions. The contract award process is still pending as of
the preparation of this summary. The Department, with concurrence from the PMT,
recommended on April 1 for TBPOC approval the Pier E3 Demolition CMGC project
proposed capital outlay budget for contract allotment and an identified amount in the
risk reserve. This final contract budget will be based on a work items estimate from the
contractor, and estimates for supplemental work, state furnished materials, risks and
contingency to complete the E3 demolition. This proposed contract budget will be
taken from the existing TBPOC approved forecasted budget ($107.1M) for the Marine
Foundation contracts, per the 2014 Toll Bridge Seismic Retrofit 4th Quarterly Report
(released February 2015).
While the risk of incomplete implosion underwater debris removal and/or permit
non-approval for implosion activities as contained in the Risk Registry have a low
probability, the Department wishes to point out that the additional work and
1 of 2
Item 5b_Memo-E3_17Apr15-v1.doc
Memorandum
resultant schedule delays if these risks occur may impact the contract cost
significantly.
Since April 1, the Department has progressed in resolving costs with the contractor
as per the CMGC procurement process and remains on schedule for a Contract
Approval in April 2015.
Pier E3 Demolition Underwater Implosion Plan Permit Update
- Elevating Issues: At the request of the TBPOC, a review of the previous resolution
process found that the “Tri-Agency group” was formed during early construction
permitting in the early 2000s to advance issues of multiple interest that may arise to
its member agencies (the former Business, Transportation and Housing Agency,
Natural Resources Agency, California Environmental Protection Agency). The “TriAgency group” process was last initiated over a decade ago. Caltrans staff is
currently working with the California Department of Fish and Wildlife (CDFW) to
determine the need to mitigate for the potential take of state threatened longfin
smelt. Any delays in decisions from CDFW may impact the Pier E3 contract
schedule delaying work up to a year. Caltrans staff has drafted an issue memo for a
potential discussion between the Secretaries of Transportation and Resources
agencies by early May 2015 as needed.
-
Permit updates: Caltrans staff has submitted application packages to all state and
federal regulatory agencies with jurisdiction over the proposed Pier E3 removal.
Agencies include:
- National Oceanic and Atmospheric Administration/National Marine Fisheries
Service
- U.S. Army Corps of Engineers
- U.S. Fish and Wildlife Service
- U.S. Coast Guard
- California Department of Fish and Wildlife
- San Francisco Bay Conservation and Development Commission
- Regional Water Quality Control Board
Permits are expected by July 2015. Permit non-approval for implosion activities
will result in additional contract work and schedule delays that will impact the
contract cost significantly.
2 of 2
Item 5b_Memo-E3_17Apr15-v1.doc
Memorandum
TO:
Toll Bridge Program Oversight Committee
(TBPOC)
DATE:
FR:
Dan McElhinney, Chief Deputy District 4 Director of Caltrans /
Brian Maroney, SFOBB Project Chief Engineer , Caltrans
RE:
Agenda No. - 5c1
April 10, 2015
Item- Self-Anchored Suspension Span (SAS) Project Update
Recommendation:
For Information Only
Cost:
Potential cost impacts to be determined.
Schedule Impacts:
Potential schedule impacts to be determined.
Discussion:
The Department will present an update on the SFOBB East Span SAS contract remaining
work by contractor American Bridge/Fluor Enterprises, Inc., A Joint Venture, including the
tower seismic anchor rod grout work, related field and lab testing activities, and final project
database and documents.
Attachments:
None
1 of 1
Item 5c1_Memo-SASUpdate-17Apr15-v1.doc
Memorandum
TO:
Toll Bridge Program Oversight Committee
(TBPOC)
DATE:
FR:
Brian Maroney, SFOBB Project Chief Engineer , Caltrans
RE:
Agenda No. - 5c2
April 10, 2015
Item- East Anchorage PWS Anchor Rod Clearance
Recommendation:
For Information Only
Cost:
NA
Schedule Impacts:
NA
Discussion:
Please find attached the presentation given to the external and independent Toll Bridge
Seismic Safety Peer Review Panel (TBSSPRP) on the topic of the San Francisco-Oakland
Bay Bridge Self-Anchored Suspension Bridge (SFOBB SAS) east end anchorage rod-toanchorage plate clearances. The design team, the construction team and the TBSSPRP
are satisfied that the final conditions of the construction meet or exceed the requirements
of the project.
To fully meet the 2 mm clearance requirements based upon dynamic structural analyses
detailed field measurements were conducted followed by repositioning of anchor rods or
cutting material from the anchor plate at necessary locations. As a result, a total of 41
rods were adjusted and in one case a plate was cored in order to meet the 2mm clearance
requirements.
Attachments:
SFOBB – SAS Anchor Plate/Anchor Rod Clearance Study
1 of 1
Item 5c2_Memo-SAS-PWSAnchor-17Apr15-v1.doc
SFOBB – SAS
Anchor Plate / Anchor Rod
Clearance Study
SSPRP
D t June
Date
J
26
26, 2014
1
East Anchorage Plan, Elevation
2
PWS Anchor Rod at Anchor Plate — Elevation
Original Design
Current Dimensions
((at Contractor’s Request)
q
)
3
PWS Anchor Rod at Anchor Plate — Plan
Original Design
Current Dimensions
((at Contractor’s Request)
q
)
4
PWS Anchor Rod in Contact with Anchor Plate —
Elevation
5
Anchor Rods and Anchor Blocks appear to have shifted
during Strand Sag Adjustment
As load was released anchor blocks
could slide, due to slippage of wooden
blocking and swaying of jacking system
Paint Repair at location
of wooden blocking
6
Anchor Rods and Anchor Blocks appear to have shifted
Paint
P
i t scraped
dd
due tto
block movement
Rod Washer closer
to one side
7
Field Conditions
Anchor Rods in Contact
(Based on CT Survey)
E Line
14
W Line
11
Total
25 (of 274)
8
“W” Line Clearance Measurements
9
“E” Line Clearance Measurements
10
Dynamic Evaluations
 Hand calculations
 Dynamic
D
i A
Analysis
l i
 Independent Design Check (IDC)
11
Dynamic Analysis Assumptions
 Program: ADINA
 Boundaryy Conditions:
 PWS strand pinned at east saddle
 PWS rods fixed at the anchorage
 Multiple support excitation
 Response at each end extracted from 6 different global analyses of SEE
 Damping: Rayleigh Damping at 1.5% and 2.5% for the
f d
fundamental
l ffrequency
 Detailed representation of the masses: PWS strands,
anchor rods,
rods sockets
 Strand pretensioned to DL tension
12
Dynamic Analysis Model
13
Dynamic Analysis Results — Unrestrained Case
Displacement
p
Envelope
p for Strand
Displacement
p
Envelope
p at Anchorage
g
Hand Calculation estimates peak
displacement to be 62 mm.
14
Dynamic Analysis Results — Unrestrained Case
Envelope of Moments for Rod
Snapshot of Moment @ Peak
15
Dynamic Analysis Results — Restrained Case
Envelope of Moments for Rod
Snapshot of Moment @ Contact
16
Dynamic Analysis Results — Summary
 3mm Seismic Drift of Rod at Anchor Plate
 Total Axial Stress of 0.36Fu
 10kN-m Bending Moment at Anchor Nut (Unrestrained)
 Additional 0.16Fu
 Total
T t lR
Rod
d St
Stress off 0
0.52Fu
52F
 8.5kN-m Bending Moment at Anchor Nut (with Contact)
 Additional 0
0.12Fu
12Fu
 Total Rod Stress of 0.48Fu
17
Independent Design Check
 Program: CSI Bridge
 Anchor Rod / Anchor Plate Interface
 Unrestrained
 Restrained
R t i d Pi
Pinned
d
 Restrained with gap:
 0 mm above
 1.5 mm above
 0 mm below
 1.5 mm below
18
IDC — Dynamic Drift Envelope (Unrestrained)
3.2mm
77mm
Displacement Envelope for Strand
19
Independent Design Check Results — Summary
 3mm Seismic Drift of Rod at Anchor Plate
 Total Axial Stress of 0.36Fu
 16kN-m Bending Moment at Anchor Nut (Unrestrained)
 Additional 0.30Fu
 Total
T t lR
Rod
d St
Stress off 0
0.59Fu
59F
 15.3kN-m Bending Moment at Anchor Nut (with Contact)
 Additional 0
0.29Fu
29Fu
 Total Rod Stress of 0.59Fu
20
Comparison of Results
 Dynamic Analysis
 Independent Design Check
21
Summary
Service Demands

DL Axial Stress
= 0.29 Fu

DL + LL Axial Stress
= 0.32 Fu
Seismic Demands

Displacement off Anchor Rod
at Anchor Plate
= 3 mm

DL + EQ Axial Stress
= 0.36 Fu

DL + EQ Bending Stress = 0.24 Fu

Peak Total Rod Stress
1
2
3
= 0.60 Fu
Peak Total Seismic stress demand
may occur at Section 1, 2 or 3
22
Summary
 Seismic Demands
 Shear in Anchor Rod
 Bearing at Anchor PL
= 32 kN (0.01 Fu)
= 20 kN
(Results in blunting of the rod thread)
In an FEM model a force of 20 kN was applied to one rod
thread in contact with the anchor plate
Bolt in Contact with Anchor Plate
Plastic Strain in Rod Thread
23
Conclusions
 No Concern with SEE Demands even if Gap is Less than 3mm
 However, for Rods in Contact the Permanent Bending Stresses are
Unknown
 Therefore,
Therefore Rods in Contact shall be Re-centered to Achieve
NO CONTACT
24
Alternatives Considered by Design JV
A.
Do Nothing
Not acceptable for rods in contact
B
B.
I
Insert
t Soft
S ft or Ductile
D til Shims
Shi
N t possible
Not
ibl ffor rods
d iin contact
t t
C.
Grind or Core Anchor Plate
Possible but may not clear stiffeners
D.
Tie Back Strands
Permanently Introduces permanent bending
E.
Shift Bearing Blocks and Rods
Has potential to sway during jacking, as
h
happened
dd
during
i strand
t d adjustment
dj t
t
F.
Shift Anchor Rods Only
Good solution
G.
Damping
May reduce seismic demand but does not
address permanent bending
25
Contractor’s Proposals
Jacking (Option E)
Coring (Option C)
Jacking (Option F)
26
Recommended Solution (Alternate F)
 Lift off Anchor Rod by jacking against bearing plate
 Available Clearance is 8 mm and up to 16 mm
27
ITEM 6: OTHER BUSINESS
a. Report on matters discussed and actions
taken at Urgent Meeting
b. Report on matters discussed and actions
taken during Executive Session
ITEM 7: GENERAL PUBLIC COMMENT