Cap Screws & Bolts Head, Body & Thread Dimensions Mechanical and Performance Requirements Head, Body & Thread Dimensions Mechanical and Performance Requirements Hex Lag Screws, Steel, Stainless & Galvanized .......... 73 Step Bolts ...................................................................... 93 Hex Cap Screws Head & Thread Dimensions (all grades) ................ 74 Grade 2 ............................................................. 74-75 18-8 Stainless Steel .......................................... 74-75 316 Stainless Steel ........................................... 74-75 Grade 5 ............................................................. 76-77 Grade 8 ............................................................. 76-77 Serrated Hex Washer Flange Screws ............................ 94 Structural Bolts, A325 & A490 .............................. 78-81 Plow Bolts No. 3 Head ............................................................. 98 Grade 5 & 8 ...................................................... 98-99 Clipped Head ....................................................... 100 Tension Control Bolts, A325 .................................. 80-81 Frame Bolts, Grade-8 ................................................... 95 Flange Screws, 12-Point ............................................... 96 T-Head Bolts ................................................................. 97 Heavy Hex Bolts ........................................................... 82 Elevator Bolts ............................................................. 101 Heavy Hex Cap Screws ................................................ 83 Hanger Bolts ............................................................... 102 Hex Machine Bolts, Galvanized ............................. 84-85 Dowel Screws ............................................................. 103 Hex Tap Bolts, Grades 2, 5 & 8 .............................. 86-87 Carriage Bolts Square Neck, Low Carbon ..................................... 88 Square Neck, Hot-Dip Galvanized ......................... 88 Square Neck, Grade 5 ...................................... 88-89 Square Neck, 18-8 Stainless Steel.................... 88-89 Short Neck, Low Carbon ....................................... 90 Ribbed Neck, Low Carbon ..................................... 91 Fin Neck, Low Carbon ........................................... 92 72 Forged Eyebolts Plain Pattern ................................................. 104-105 Shoulder Pattern ........................................... 104-105 Slotted Flat Cap Screws .............................................. 106 Square Bolts ................................................................ 107 External Thread Dimensions, Class 2A ...................... 108 Steel, Stainless & Hot-Dip Galvanized Bolts & Cap Screws Lag Screws ‡ L H F S GIMLET POINT G E ASME B18.2.11996 HEX L AG SCREWS Basic Product Diameter Threads Per Inch E F G H S Body or Shoulder Diameter Width Across Flats Width Across Corners Head Height Shoulder Length Max Min Basic Max Min Max Min Basic Max Min Min No. 10 0.1900 11 0.199 0.178 9/32 0.281 0.271 0.323 0.309 1/8 0.140 0.110 0.094 1/4 0.2500 10 0.260 0.237 7/16 0.438 0.425 0.505 0.484 11/64 0.188 0.150 0.094 5/16 0.3125 9 0.324 0.298 1/2 0.500 0.484 0.577 0.552 7/32 0.235 0.195 0.125 3/8 0.3750 7 0.388 0.360 9/16 0.562 0.544 0.650 0.620 1/4 0.268 0.226 0.125 7/16 0.4375 7 0.452 0.421 5/8 0.625 0.603 0.722 0.687 19/64 0.316 0.272 0.156 1/2 0.5000 6 0.515 0.482 3/4 0.750 0.725 0.866 0.826 11/32 0.364 0.302 0.156 5/8 0.6250 5 0.642 0.605 15/16 0.938 0.906 1.083 1.033 27/64 0.444 0.378 0.312 3/4 0.7500 4-1/2 0.768 0.729 1-1/8 1.125 1.088 1.299 1.240 1/2 0.524 0.455 0.375 7/8 0.8750 4 0.895 0.852 1-5/16 1.312 1.269 1.516 1.447 37/64 0.604 0.531 0.375 Nominal Screw Length Nominal Screw Size Thru 6 in. Over 6 in. 1/2 and smaller ±0.12 ±0.25 Over 1/2 ±0.25 ±0.25 Tolerance on Length ‡Length of a lag screw is measured from the underhead bearing surface to the extreme end of the screw. Description A full-bodied bolt with hex head, spaced threads and a gimlet point. Applications/ Advantages Steel, Electro-plated Zinc: For use in wood in non-corrosive environments. Steel, Hot-Dip Galvanized: For use in corrosive environments. Stainless: Has superior corrosion resistance to galvanized steel bolts. Material Steel: AISI 1006 - 1022 or equivalent steel. Stainless: 18-8 stainless. Heat Treatment Stainless: The austenitic alloys develop their strength through work hardening during the fastener manufacturing process, as seen from the hardness properties below. The only heat treatment normally available on austenitic stainless alloys is annealing, which is done at approximately 1900°F to a dead soft condition and is not normally thermally reversible. Hardness Steel: Rockwell B70 - B100. Stainless: 1/4 through 1/2 in. diameter-- Rockwell B95 - C32. Tensile Strength Steel: 60,000 psi. minimum Stainless: 100,000 - 125,000 psi. (approximate) Minimum Thread Length The minimum length of thread shall be equal to 1/2 the nominal screw length plus 0.50 in., or 5.00 in., whichever is shorter. Screws too short for this formula shall be threaded as close to the head as practicable. Plating See Appendix-A for information on the plating of steel lag bolts. 73 Head and Thread Dimensions Cap Screws & Bolts H Hex Cap Screws F H J J E LT Y o +0 30 -15 G E Y o +0 30 -15 LT ‡ UNDERSIDE OF HEAD L L‡ Cut Thread Rolled Thread ‡Length of a cap screw is measured from the underhead bearing surface to the extreme end of the screw. ASME B18.2.11996 HEX CAP SCREWS E F G Width Across Flats Width Across Corners H J Head Height Wrenching Height Y LT Thread Length Nominal or Basic Product Diameter Body Diameter Max Min Basic Max Min Max Min Basic Max Min Transition Thread Length For Screw Lengths ≤6 in. For Screw Lengths > 6 in. Min Ref Ref Max 1/4 0.2500 0.2500 0.2450 7/16 0.438 0.428 0.505 0.488 5/32 0.163 0.150 0.106 0.750 1.000 0.250 5/16 0.3125 0.3125 0.3065 1/2 0.500 0.489 0.577 0.557 13/64 0.211 .0195 0.140 0.875 1.125 0.278 3/8 0.3750 0.3750 0.3690 9/16 0.562 0.551 0.650 0.628 15/64 0.243 0.226 0.160 1.000 1.250 0.312 7/16 0.4375 0.4375 0.4305 5/8 0.625 0.612 0.722 0.698 9/32 0.291 0.272 0.195 1.125 1.375 0.357 1/2 0.5000 0.5000 0.4930 3/4 0.750 0.736 0.866 0.840 5/16 0.323 0.302 0.215 1.250 1.500 0.385 9/16 0.5625 0.5625 0.5545 13/16 0.812 0.798 0.938 0.910 23/64 0.371 0.348 0.250 1.375 1.625 0.417 5/8 0.6250 0.6250 0.6170 15/16 0.938 0.922 1.083 1.051 25/64 0.403 0.378 0.269 1.500 1.750 0.455 3/4 0.7500 0.7500 0.7410 1-1/8 1.125 1.100 1.299 1.254 15/32 0.483 0.455 0.324 1.750 2.000 0.500 7/8 0.8750 0.8750 0.8660 1-5/16 1.312 1.285 1.516 1.465 35/64 0.563 0.531 0.378 2.000 2.250 0.556 1 1.0000 1.0000 0.9900 1-1/2 1.500 1.469 1.732 1.675 39/64 0.627 0.591 0.416 2.250 2.500 0.625 1-1/8 1.1250 1.1250 1.1140 1-11/16 1.688 1.631 1.949 1.859 11/16 0.718 0.658 0.461 2.500 2.750 0.714 1-1/4 1.2500 1.2500 1.2390 1-7/8 1.875 1.812 2.165 2.066 25/32 0.813 0.749 0.530 2.750 3.000 0.714 1-1/2 1.5000 1.5000 1.4880 2-1/4 2.250 2.175 2.598 2.480 1-5/16 0.974 0.902 0.640 3.250 3.500 0.833 Nominal Screw Length Nominal Screw Size Tolerance on Length 74 Up to 1 in., incl. Over 1 in. to 2-1/2 in., incl. Over 2-1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. Longer than 6 in. 1/4 to 3/8 -0.03 -0.04 -0.06 -0.10 -0.18 7/16 and 1/2 -0.03 -0.06 -0.08 -0.10 -0.18 9/16 to 3/4 -0.03 -0.08 -0.10 -0.10 -0.18 7/8 and 1 .... -0.10 -0.14 -0.16 -0.20 1-1/8 to 1-1/2 .... -0.12 -0.16 -0.18 -0.22 Hex Cap Screws, Gr-2, 18-8 & 316 Stainless Mechanical & Bolts & Cap Screws Performance Data ** x GRADE-2 HEX CAP SCREW Description A low or medium carbon steel, externally threaded mechanical device 1/4" diameter or larger, with a trimmed hex head and a washer face on the bearing surface. Applications/ Advantages Economical for use in non-critical applications where the fastener is not subject to extreme temperatures or stress beyond the limits listed herein. Material AISI 1006 - 1050 or equivalent steel. Hardness 1/4 through 3/4 in. diameter, 6 in. and shorter in length: Rockwell B80 - B100. 1/4 through 3/4 in. diameter, over 6 in. in length: Rockwell B70 - B100. 7/8 through 1-1/2 in. diameter, all lengths: Rockwell B70 - B100. Proof Load 1/4 through 3/4 in. diameter, 6 in. and shorter in length: 55,000 psi. 1/4 through 3/4 in. diameter, over 6 in. in length: 33,000 psi. 7/8 through 1-1/2 in. diameter, all lengths: 33,000 psi. Yield Strength* 1/4 through 3/4 in. diameter, 6 in. and shorter in length: 57,000 psi. minimum. 1/4 through 3/4 in. diameter, over 6 in. in length: 36,000 psi. minimum. 7/8 through 1-1/2 in. diameter, all lengths: 36,000 psi. minimum. Tensile Strength 1/4 through 3/4 in. diameter, 6 in. and shorter in length: 74,000 psi. minimum. 1/4 through 3/4 in. diameter, over 6 in. in length: 60,000 psi. minimum. 7/8 through 1-1/2 in. diameter, all lengths: 60,000 psi. minimum. Elongation* 18% minimum (all diameters) Reduction of Area* 35% minimum (all sizes) Plating See Appendix-A for plating information x F5 ** 9 3-C x HEX CAP SCREW--STAINLESS STEEL, 18-8 & 316 F5 ** 9 3-G Description 18-8 and 316 stainless steel cap screws are both made from austenitic alloys as described below. Applications/ Advantages 18-8: Used in products that require general atmospheric corrosion resistance, such as chemical and food-processing equipment. Some chemical environments may require special corrosion resistant materials and precautions. 316: The molybdenum content gives this type of stainless even greater corrosion resistance than 18-8 as well as superior strength at high temperatures. Material 18-8: A cap screw made from one of the following austenitic alloys: 303, 303Se, 304, XM7, all of which are characterized as having a chromium content of 17-19% and nickel content of 8-10%. 316: A cap screw made from 316 stainless steel, an austenitic alloy which differs from 18-8 by its molybdenum content (2-3%) and a higher nickel content (10-14%). Heat Treatment The austenitic alloys develop their strength through work hardening during the fastener manufacturing process, as seen from the hardness properties below. The only heat treatment normally available on austenitic stainless alloys is annealing, which is done at approximately 1900°F to a dead soft condition and is not normally thermally reversible. Hardness 1/4 through 5/8 in. diameter: Rockwell B95 - C32 3/4 through 1 in. diameter: Rockwell B80 - C32 Yield Strength* 1/4 through 5/8 in. diameter, 2.25D and longer: 65,000 psi. minimum 3/4" (2.25D & longer) & 7/8 through 1 in. diameter (3D & longer): 45,000 psi. minimum Tensile Strength 1/4 through 5/8 in. diameter, 2.25D and longer: 100,000 - 150,000 psi. 3/4" (2.25D & longer) & 7/8 through 1 in. diameter (3D & longer): 85,000 - 140,000 psi. Elongation in 4D* 1/4 through 5/8 in. diameter: 20% minimum; 3/4 through 1 in. diameter: 25% minimum. D = Nominal diameter of the screw in inches *These properties are tested only on machined specimens when the testing machine cannot provide for full testing of the parts. **Product standards require the manufacturer’s head marking to appear on the top of all cap screws 1/4” diameter and larger. “X” represents one location such a marking may appear. 75 Head and Thread Dimensions Cap Screws & Bolts H Grades-5 & 8 Cap Screws F H J J E G E LT Y o +0 30 -15 Y o +0 30 -15 LT L‡ ‡ L Cut Thread UNDERSIDE OF HEAD Rolled Thread ‡Length of a cap screw is measured from the underhead bearing surface to the extreme end of the screw. ASME B18.2.11996 HEX CAP SCREWS E F G Width Across Flats Width Across Corners H J Head Height Wrenching Height Y LT Thread Length Nominal or Basic Product Diameter Body Diameter For Screw Lengths ≤6 in. For Screw Lengths > 6 in. Transition Thread Length Max Min Basic Max Min Max Min Basic Max Min Min Ref Ref Max 1/4 0.2500 0.2500 0.2450 7/16 0.438 0.428 0.505 0.488 5/32 0.163 0.150 0.106 0.750 1.000 0.250 5/16 0.3125 0.3125 0.3065 1/2 0.500 0.489 0.577 0.557 13/64 0.211 .0195 0.140 0.875 1.125 0.278 3/8 0.3750 0.3750 0.3690 9/16 0.562 0.551 0.650 0.628 15/64 0.243 0.226 0.160 1.000 1.250 0.312 7/16 0.4375 0.4375 0.4305 5/8 0.625 0.612 0.722 0.698 9/32 0.291 0.272 0.195 1.125 1.375 0.357 1/2 0.5000 0.5000 0.4930 3/4 0.750 0.736 0.866 0.840 5/16 0.323 0.302 0.215 1.250 1.500 0.385 9/16 0.5625 0.5625 0.5545 13/16 0.812 0.798 0.938 0.910 23/64 0.371 0.348 0.250 1.375 1.625 0.417 5/8 0.6250 0.6250 0.6170 15/16 0.938 0.922 1.083 1.051 25/64 0.403 0.378 0.269 1.500 1.750 0.455 3/4 0.7500 0.7500 0.7410 1-1/8 1.125 1.100 1.299 1.254 15/32 0.483 0.455 0.324 1.750 2.000 0.500 7/8 0.8750 0.8750 0.8660 1-5/16 1.312 1.285 1.516 1.465 35/64 0.563 0.531 0.378 2.000 2.250 0.556 1 1.0000 1.0000 0.9900 1-1/2 1.500 1.469 1.732 1.675 39/64 0.627 0.591 0.416 2.250 2.500 0.625 1-1/8 1.1250 1.1250 1.1140 1-11/16 1.688 1.631 1.949 1.859 11/16 0.718 0.658 0.461 2.500 2.750 0.714 1-1/4 1.2500 1.2500 1.2390 1-7/8 1.875 1.812 2.165 2.066 25/32 0.813 0.749 0.530 2.750 3.000 0.714 1-1/2 1.5000 1.5000 1.4880 2-1/4 2.250 2.175 2.598 2.480 1-5/16 0.974 0.902 0.640 3.250 3.500 0.833 Nominal Screw Length Nominal Screw Size Tolerance on Length 76 Up to 1 in., incl. Over 1 in. to 2-1/2 in., incl. Over 2-1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. Longer than 6 in. 1/4 to 3/8 -0.03 -0.04 -0.06 -0.10 -0.18 7/16 and 1/2 -0.03 -0.06 -0.08 -0.10 -0.18 9/16 to 3/4 -0.03 -0.08 -0.10 -0.10 -0.18 7/8 and 1 .... -0.10 -0.14 -0.16 -0.20 1-1/8 to 1-1/2 .... -0.12 -0.16 -0.18 -0.22 Grades 5 & 8 Cap Screws Mechanical & Performance Data Bolts & Cap Screws ** GRADE-5 HEX CAP SCREW x Description A cap screw made from medium carbon steel and heat-treated. Applications/ Advantages Has greater tensile strength than a Grade-2. Yield-to-tensile ratio is the lowest of all heat treated steels. Heat Treatment Grade-5 cap screws shall be heat treated, oil or water quenched, at the option of the manufacturer, and tempered at a minimum tempering temperature of 800°F. Material Medium carbon steel. Use of an alloy steel is also acceptable. Core Hardness 1/4 through 1 in. diameter, all lengths: Rockwell C25 - C34. 1-1/8 through 1-1/2 in. diameter, all lengths: Rockwell C19 - C30. Surface Hardness 1/4 through 1 in. diameter, all lengths: Rockwell 30N54 maximum. 1-1/8 through 1-1/2 in. diameter, all lengths: Rockwell 30N50 maximum. Proof Load 1/4 through 1 in. diameter, all lengths: 85,000 psi. 1-1/8 through 1-1/2 in. diameter, all lengths: 74,000 psi. Yield Strength* 1/4 through 1 in. diameter, all lengths: 92,000 psi. minimum 1-1/8 through 1-1/2 in. diameter, all lengths: 81,000 psi. minimum Tensile Strength 1/4 through 1 in. diameter, all lengths: 120,000 psi. minimum 1-1/8 through 1-1/2 in. diameter, all lengths: 105,000 psi. minimum Elongation* 14% minimum (all diameters) Reduction of Area* 35% minimum (all sizes) Plating See Appendix-A for plating information. ** GRADE-8 HEX CAP SCREW x Description A cap screw made from medium carbon alloy steel and heat-treated. Applications/ Advantages Has greater tensile strength than a Grade-5. Designed for use in high stress applications. See specifications below for more information on how the Grade-8 exceeds the strength of a Grade-5. Heat Treatment Grade-8 cap screws shall be heat-treated, oil-quenched and tempered at a minimum temperature of 800°F. Material Medium carbon alloy steel. Note: For diameters 1/4 through 7/16 inch, it is permissible to use AISI 1541 steel. Core Hardness 1/4 through 1-1/2 in. diameter, all lengths: Rockwell C33 - C39. Surface Hardness 1/4 through 1-1/2 in. diameter, all lengths: Rockwell 30N58.6 maximum. Proof Load 1/4 through 1-1/2 in. diameter, all lengths: 120,000 psi. Yield Strength* 1/4 through 1-1/2 in. diameter, all lengths: 130,000 psi. minimum Tensile Strength 1/4 through 1-1/2 in. diameter, all lengths: 150,000 psi. minimum Elongation* 12% minimum (all diameters) Reduction of Area* 35% minimum (all sizes) Plating See Appendix-A for plating information. *These properties are tested only on machined specimens when the testing machine cannot provide for full testing of the parts. **Product standards require the manufacturer’s head marking to appear on the top of all cap screws 1/4” diameter and larger. “X” represents one location such a marking may appear. 77 Head and Thread Dimensions Cap Screws & Bolts H A325 & A490 Structural Bolts F H R R E LT Y o +0 30 -15 G E Y o +0 30 -15 LT ‡ L ‡ L Cut Thread Rolled Thread ‡Length of a structural bolt is measured from the underhead bearing surface to the extreme end of the bolt. ASME 18.2.61996 STRUCTURAL BOLTS, A325 & A490 E Nominal Size or Basic Product Diameter F Body Diameter Max Min G Width Across Flats H Width Across Corners Basic Max Min Max Min R Radius of Fillet Head Height Basic Max LT Min Max Y TransiThread tion Length Thread Length Min Ref Max, Ref 1/2 0.5000 0.515 0.482 7/8 0.875 0.850 1.010 0.969 5/16 0.323 0.302 0.031 0.009 1.00 0.19 5/8 0.6250 0.642 0.605 1-1/16 1.062 1.031 1.227 1.175 25/64 0.403 0.378 0.062 0.021 1.25 0.22 3/4 0.7500 0.768 0.729 1-1/4 1.250 1.212 1.443 1.383 15/32 0.483 0.455 0.062 0.021 1.38 0.25 7/8 0.8750 0.895 0.852 1-7/16 1.438 1.394 1.660 1.589 35/64 0.563 0.531 0.062 0.031 1.50 0.28 1 1.0000 1.022 0.976 1-5/8 1.625 1.575 1.876 1.796 39/64 0.627 0.591 0.093 0.062 1.75 0.31 1 1/8 1.1250 1.149 1.098 1-13/16 1.812 1.756 2.093 2.002 11/16 0.718 0.658 0.093 0.062 2.00 0.34 1 1/4 1.2500 1.277 1.223 2 2.000 1.938 2.309 2.209 25/32 0.813 0.749 0.093 0.062 2.00 0.38 1 3/8 1.3750 1.404 1.345 2-3/16 2.188 2.119 2.526 2.416 27/32 0.878 0.810 0.093 0.062 2.25 0.44 1 1/2 1.5000 1.531 1.470 2-3/8 2.375 2.300 2.742 2.622 15/16 0.974 0.902 0.093 0.062 2.25 0.44 Nominal Screw Length Nominal Screw Size Tolerance on Length 78 Through 6 in. Over 6 in. 1/2 -0.12 -0.19 5/8 -0.12 -0.25 3/4 through 1 -0.19 -0.25 1 1/8 through 1 1/2 -0.25 -0.25 A325 & A490 Structural Bolts Mechanical & Performance Data Bolts & Cap Screws ** ** A325 x ASTM A325 BOLTS, Type 1 A325 x Description A heavy hex bolt made of medium carbon steel. The bearing surface shall be flat and washer faced, and the point is chamfered. Applications/ Advantages Commonly used in structural steel joints in heavy construction. Material Type 1 bolts shall be made from a carbon steel which conforms to the following chemical composition requirements-Carbon: 0.25-0.58%; Manganese: 0.57% minimum; Phosphorus: 0.048% maximum; Sulfur: 0.058% maximum Heat Treatment Type 1 bolts shall be heat treated by quenching in a liquid medium from above the austenitizing temperature and then tempering by reheating to a temperature of at least 800°F. Hardness 1/2" through 1" diameter, inclusive: Rockwell C24 - 35 1-1/8" through 1-1/2" diameter, inclusive: Rockwell C19 - 31 Proof Load 1/2" through 1" diameter, inclusive: 85,000 psi. 1-1/8" through 1-1/2" diameter, inclusive: 74,000 psi. Yield Strength 1/2" through 1" diameter, inclusive: 92,000 psi. minimum 1-1/8" through 1-1/2" diameter, inclusive: 81,000 psi. minimum Tensile Strength 1/2" through 1" diameter, inclusive: 120,000 psi. minimum 1-1/8" through 1-1/2" diameter, inclusive: 105,000 psi. minimum Plating See Appendix-A for plating information. ** A490 x ** ASTM A490 BOLTS, Types 1 & 3 Type 1 A490 x Type 3 Description A heavy hex bolt made of alloy steel. The bearing surface shall be flat and washer-faced, and the point is chamfered. Applications/ Advantages Used in structural steel joints in heavy construction when greater yield and tensile strengths than those of an A325 bolt are required. A Type 3 bolt is approximately twice as resistant to corrosion as a Type 1 bolt. Material Type 1 bolts shall be made from an alloy steel which conforms to the following chemical composition requirements-Carbon: 0.28-0.50% (for 1-1/2" diameter: 0.33-0.55%); Phosphorus: 0.045% maximum; Sulfur: 0.045% maximum. Type 3 bolts shall be made from a corrosion resistant steel which conforms to the following chemical composition requirements-- Carbon: 0.19-0.55%; Manganese: 0.37% minimum; Phosphorus: 0.045% maximum; Sulfur: 0.055% maximum; Copper: 0.63% maximum; Chromium: 0.42% minimum; Nickel: 0.17% minimum; Molybdenum: 0.14% minimum. Heat Treatment Type 1 bolts shall be heat treated by quenching in oil from above the transformation temperature. Type 3 bolts shall be quenched in a suitable liquid from above the transformation temperature. Type 1 and Type 3 bolts shall be tempered by reheating to a temperature of at least 800°F. Hardness Rockwell C33 - 38 Proof Load 120,000 psi. Yield Strength 130,000 psi. minimum Tensile Strength 150,000 - 170,000 psi. Plating See Appendix-A for plating information. **Product standards require the manufacturer’s head marking to appear on the top of all cap screws 1/4” diameter and larger. “X” represents one location such a marking may appear. 79 Tension Control Bolts Cap Screws & Bolts A325 H D R IF C C E A 325T LT Y L DIMENSIONS OF H IGH S TRENGTH T ENSION C ONTROL BOLTS Nominal Bolt Size E D H Body Diameter Dia. of Bearing Surface Height R LT Y Radius of Fillet Thread Length (Ref) Trans. Thread Length (Ref) Max. Min Max. Min. Basic Max. Min. Max. Min Basic Max. 5/8 0.642 0.605 1.181 1.102 25/64 0.403 0.378 0.062 0.021 1.25 0.22 3/4 0.768 0.729 1.417 1.338 15/32 0.483 0.455 0.062 0.021 1.38 0.25 7/8 0.895 0.852 1.654 1.535 35/64 0.563 0.531 0.062 0.031 1.50 0.28 1 1.022 0.976 1.900 1.771 39/64 0.627 0.591 0.093 0.062 1.75 0.31 HEAVY H EX NUTS USED WITH T ENSION CONTROL BOLTS Nominal Nut Size F G H Width Across Flats Width Across Corners Height F Basic Max. Min. Max. Min. Basic Max. Min. 5/8 1-1/16 1.062 1.031 1.227 1.175 39/64 0.631 0.587 3/4 1-1/41 1.250 1.212 1.443 1.382 47/64 0.758 0.710 7/8 1-7/16 1.438 1.394 1.660 1.589 55/64 0.885 0.833 1 1-5/8 1.625 1.575 1.876 1.796 63/64 1.012 0.956 H G WASHERS USED W ITH TENSION CONTROL BOLTS Nominal Bolt Size 80 t D d t Outside Diameter Diameter of Hole Thickness Nom. Tolerances Nom. Tolerances Max. Min. 5/8 1-5/16 - 1/32: + 1/4 11/16 - 0: + 1/32 0.177 0.122 3/4 1-15/32 - 1/32: + 1/4 13/16 - 0: + 1/32 0.177 0.122 7/8 1-3/4 - 1/32: + 1/4 15/16 - 0: + 1/32 0.177 0.136 1 2 - 1/32: + 1/4 1-1/8 - 0: + 1/32 0.177 0.136 D d Tension Control Bolts A325 Bolts & Cap Screws Description A three piece fastening sustem consisting of: 1) a round-head bolt with a truncated, flat surface area at the top of the bolt, and a 24sided tip which protrudes from the opposite end. The tip is calibrated to shear off when the proper tension is achieved; 2) a 2H heavy hex nut; and 3) a structural flat washer. Applications/ Advantages Commonly used in structural steel joints in heavy construction. Has several advantages over traditional structural bolts, including: A) no operator or tool can over torque the fastening, B) the fastening can be visually inspected—when the tip is gone, the tension is correct; C) installation is faster, easier and can be done by one person; D) installation process is quiter. Component Bolt Material Type 1 bolts shall be made from a carbon steel which conforms to the following chemical composition requirements-Carbon: 0.25-0.58%; Manganese: 0.60% minimum; Phosphorus: 0.048% maximum; Sulfur: 0.058% maximum Heat Treatment Type 1 bolts shall be heat treated by quenching in a liquid medium from above the austenitizing temperature and then tempering by reheating to a temperature of at least 800°F. 2H nuts shall be heat treated to meet the required mechanical properties. Washers shall be through hardened. Hardness 5/8" through 1" diameter, inclusive: Rockwell C24 - 35 Rockwell C24 - 38 Rockwell C38 - 45 Proof Load 5/8" through 1" diameter, inclusive: 85,000 psi. 175,000 psi. - Yield Strength 5/8" through 1" diameter, inclusive: 92,000 psi. minimum - - Tensile Strength 5/8" through 1" diameter, inclusive: 120,000 psi. minimum - - Plating Nut Washer 2H nuts shall be made from a carbon steel Type 1 washers shall be made from which conforms to the following chemical a steel which conforms to the composition requirements-- Carbon: 0.40% following chemical composition requirements: Phosphorus: 0.050% minimum; Manganese: 1.00% maximum; Phosphorus: 0.040% maximum; Sulfur: 0.050% maximum; Sulfur: 0.060% maximum; Silicon: 0.040% maximum maximum All components are most commonly used plain, without any secondary finish other than oil. INSTALLATION PROCEDURE Place the bolt into the connection with the washer under the nut. Slide the inner socket over the bolt tip and the outer socket over the nut. Press the trigger switch. The outer socket will rotate and tighten the nut until the bolt reaches the required tension. When the proper bolt tension is reached, the tip of the bolt will shear. When the tip of the bolt shears, pull back on the wrench until the outer socket is no longer engaging the nut. Push the ejector lever to discharge the severed bolt tip. 81 Cap Screws & Bolts H F H R R E G E LT o +0 30 -15 Type A307 Grades A & B Heavy Hex Bolts LT o +0 30 -15 LG L L Cut Thread UNDERSIDE OF HEAD Rolled Thread ASME B18.2.11996 HEAVY HEX BOLTS E Nominal Size or Basic Product Diameter 1/2 0.5000 F Body Diam G Width Across Flats H Width Across Corners R LT Radius of Fillet Head Height Thread Length for Bolt Lengths 6 in. and shorter Over 6 in. Max Min Basic Max Min Max Min Basic Max Min Max Min Basic Basic 0.515 0.482 7/8 0.875 0.850 1.010 0.969 11/32 0.364 0.302 0.03 0.01 1.250 1.500 1.750 5/8 0.6250 0.642 0.605 1-1/16 1.062 1.031 1.227 1.175 27/64 0.444 0.378 0.06 0.02 1.500 3/4 0.7500 0.768 0.729 1-1/4 1.250 1.212 1.443 1.383 1/2 0.524 0.455 0.06 0.02 1.750 2.000 7/8 0.8750 0.895 0.852 1-7/16 1.438 1.394 1.660 1.589 37/64 0.604 0.531 0.06 0.02 2.000 2.250 1 1.0000 1.022 0.976 1-5/8 1.625 1.575 1.876 1.796 43/64 0.700 0.591 0.09 0.03 2.250 2.500 2.750 1 1/8 1.1250 1.149 1.098 1-13/16 1.812 1.756 2.093 2.002 3/4 0.780 0.658 0.09 0.03 2.500 1 1/4 1.2500 1.277 1.223 2 2.000 1.938 2.309 2.209 27/32 0.876 0.749 0.09 0.03 2.750 3.000 1 3/8 1.3750 1.404 1.345 2-3/16 2.188 2.119 2.526 2.416 29/32 0.940 0.810 0.09 0.03 3.000 3.250 1 1/2 1.5000 1.531 1.470 2-3/8 2.375 2.300 2.742 2.622 1 1.036 0.902 0.09 0.03 3.250 3.500 1 3/4 1.7500 1.785 1.716 2-3/4 2.750 2.662 3.175 3.035 1-5/32 1.196 1.054 0.12 0.04 3.750 4.000 2 2.0000 2.039 1.964 3-1/8 3.125 3.025 3.608 3.449 1-11/32 1.388 1.175 0.12 0.04 4.250 4.500 2 1/4 2.2500 2.305 2.214 3-1/2 3.500 3.388 4.041 3.862 1-1/2 1.548 1.327 0.19 0.06 4.750 5.000 2 1/2 2.5000 2.559 2.461 3-7/8 3.875 3.750 4.474 4.275 1-21/32 1.708 1.479 0.19 0.06 5.250 5.500 2 3/4 2.7500 2.827 2.711 4-1/4 4.250 4.112 4.907 4.688 1-13/16 1.869 1.632 0.19 0.06 5.750 6.000 3 3.0000 3.081 2.961 4-5/8 4.625 4.475 5.340 5.102 2 2.060 1.815 0.19 0.06 6.250 6.500 Nominal Screw Length Nominal Screw Size 1/4 to 3/8 Tolerance on Length Up to 1 in., incl. Over 1 in. to 2 1/2 in., incl. +0.02 +0.02 -0.04 +0.04 -0.06 +0.06 -0.10 +0.10 -0.18 -0.03 Over 2 1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. Longer than 6 in. 7/16 and 1/2 +0.02 -0.03 +0.04 -0.06 +0.06 -0.08 +0.08 -0.10 +0.12 -0.18 9/16 to 3/4 +0.02 -0.03 +0.06 -0.08 +0.08 -0.10 +0.10 -0.10 +0.14 -0.18 7/8 and 1 .... .... +0.08 -0.10 +0.10 -0.14 +0.12 -0.16 +0.16 -0.20 1 1/8 to 1 1/2 .... .... +0.12 -0.12 +0.16 -0.16 +0.18 -0.18 +0.22 -0.22 Over 1-1/2 .... .... +0.18 -0.18 +0.20 -0.20 +0.22 -0.22 +0.24 -0.24 Description A low carbon steel hex bolt with a wider head than that of a standard hex bolt. Applications/ Advantages Offers greater wrenching area than standard hex machine bolts for use in heavy duty industrial work. Material Bolts shall be made from a carbon steel which conforms to the following chemical composition requirements-Grade A-- Phosphorus: 0.06% maximum; Sulfur: 0.15% maximum. Grade B-- Phosphorus: 0.04% maximum; Sulfur: 0.05% maximum Hardness* Bolts less than 3 times diameter in length: Grade A: Rockwell B69 - 100; Grade B: Rockwell B69 - 95; Bolts 3 times diameter and longer: Grade A: Rockwell B100 maximum Grade B: Rockwell B69 - 95 Tensile Strength Grade A: 60,000 psi. minimum; Grade B: 60,000 - 100,000 psi. Elongation in 2 in. 18% minimum Plating See Appendix-A for plating information. 82 Heavy Hex Cap Screws Bolts & Cap Screws H H F W W E LT S o +0 30 -15 G E S o +0 30 -15 LT L L Cut Thread UNDERSIDE OF HEAD Rolled Thread ASME B18.2.11996 HEAVY HEX CAP S CREWS E Nominal Size or Basic Product Diameter F Body Diameter G Width Across Flats H Width Across Corners W Head Height LT S Thread Length for Wrench- Screw Lengths ing 6 in. and Over Height shorter 6 in. Transition Thread Length Max Min Max Min Max Min Max Min Min Basic Basic Max 1/2 0.5000 0.5000 0.482 0.875 0.850 1.010 0.969 0.323 0.302 0.215 1.250 1.500 0.385 5/8 0.6250 0.6250 0.605 1.062 1.031 1.227 1.175 0.403 0.378 0.269 1.500 1.750 0.455 3/4 0.7500 0.7500 0.729 1.250 1.212 1.443 1.383 0.483 0.455 0.324 1.750 2.000 0.500 7/8 0.8750 0.8750 0.852 1.438 1.394 1.660 1.589 0.563 0.531 0.378 2.000 2.250 0.556 1 1.0000 1.0000 0.976 1.625 1.575 1.876 1.796 0.627 0.591 0.416 2.250 2.500 0.625 1 1/8 1.1250 1.1250 1.098 1.812 1.756 2.093 2.002 0.718 0.658 0.461 2.500 2.750 0.714 1 1/4 1.2500 1.2500 1.223 2.000 1.938 2.309 2.209 0.813 0.749 0.530 2.750 3.000 0.714 1 3/8 1.3750 1.3750 1.345 2.188 2.119 2.526 2.416 0.878 0.810 0.569 3.000 3.250 0.833 1 1/2 1.5000 1.5000 1.470 2.375 2.300 2.742 2.622 0.974 0.902 0.640 3.250 3.500 0.833 1 3/4 1.7500 1.7500 1.716 2.750 2.662 3.175 3.035 1.134 1.054 0.748 3.750 4.000 1.000 2 2.0000 2.0000 1.964 3.125 3.025 3.608 3.449 1.263 1.175 0.825 4.250 4.500 1.111 2 1/4 2.2500 2.2500 2.214 3.500 3.388 4.041 3.862 1.423 1.327 0.933 ... 5.000 1.111 2 1/2 2.5000 2.5000 2.461 3.875 3.750 4.474 4.275 1.583 1.479 1.042 ... 5.500 1.250 2 3/4 2.7500 2.7500 2.711 4.250 4.112 4.907 4.688 1.744 1.632 1.151 ... 6.000 1.250 3 3.0000 3.0000 2.961 4.625 4.475 5.340 5.102 1.935 1.815 1.290 ... 6.500 1.250 Nominal Screw Size Tolerance on Length Nominal Screw Length Up to 1 in., incl. Over 1 in. to 2 1/2 in., incl. Over 2 1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. Longer than 6 in. 1/4 to 3/8 +0.02 -0.03 +0.02 -0.04 +0.04 -0.06 +0.06 -0.10 +0.10 -0.18 7/16 and 1/2 +0.02 -0.03 +0.04 -0.06 +0.06 -0.08 +0.08 -0.10 +0.12 -0.18 9/16 to 3/4 +0.02 -0.03 +0.06 -0.08 +0.08 -0.10 +0.10 -0.10 +0.14 -0.18 7/8 and 1 .... .... +0.08 -0.10 +0.10 -0.14 +0.12 -0.16 +0.16 -0.20 1 1/8 to 1 1/2 .... .... +0.12 -0.12 +0.16 -0.16 +0.18 -0.18 +0.22 -0.22 Description A low carbon steel hex cap screw with a wider head than that of a standard hex cap screw. Applications/ Advantages Offers greater wrenching area than standard hex cap screws and more consistent body diameter dimensions than heavy hex bolts (the following specifications pertain to Grade-2 heavy hex cap screws; performance requirements for grades 5 & 8 are on page 63). Material Grade-2 heavy hex cap screws shall be made from a carbon steel which conforms to the following chemical composition requirements-- Carbon: 0.55% maximum; Phosphorus: 0.048% maximum; Sulfur: 0.058% maximum Hardness* Rockwell B80 - 100 Tensile Strength 74,000 psi. minimum Proof Load 55,000 psi. Elongation in 2 in. 18% minimum Plating See Appendix-A for plating information. 83 Cap Screws & Bolts H F H R R E o +0 30 -15 Hex Machine Bolts Hot Dip Galvanized G E LT LG o +0 30 -15 ‡ LT L L‡ Cut Thread UNDERSIDE OF HEAD Rolled Thread ‡Length of a machine bolt is measured from the underhead bearing surface to the extreme end of the bolt. ASME B18.2.11996 HEX MACHINE BOLTS E Nominal Size Or Basic Diameter F G H R LT Thread Length For Bolt Lengths Body Diameter Width Across Corners Width Across Flats Radius of Fillet Head Height 6 in. and shorter over 6 in. Max. Min. Basic Max. Min. Max. Min. Basic Max. Min. Max. Min. Basic Basic 1/4 0.2500 0.260 0.237 7/16 0.438 0.425 0.505 0.484 11/64 0.188 0.150 0.03 0.01 0.750 1.000 5/16 0.3125 0.324 0.298 1/2 0.500 0.484 0.577 0.552 7/32 0.235 0.195 0.03 0.01 0.875 1.125 3/8 0.3750 0.388 0.360 9/16 0.562 0.544 0.650 0.620 1/4 0.268 0.226 0.03 0.01 1.000 1.250 1/2 0.5000 0.515 0.482 3/4 0.750 0.725 0.866 0.826 11/32 0.364 0.302 0.03 0.01 1.250 1.500 5/8 0.6250 0.642 0.605 15/16 0.938 0.906 1.083 1.033 27/64 0.444 0.378 0.06 0.02 1.500 1.750 3/4 0.7500 0.768 0.729 1-1/8 1.125 1.088 1.299 1.240 1/2 0.524 0.455 0.06 0.02 1.750 2.000 7/8 0.8750 0.895 0.852 1-5/16 1.312 1.269 1.516 1.447 37/64 0.604 0.531 0.06 0.02 2.000 2.250 1 1.022 0.976 1-1/2 1.500 1.450 1.732 1.653 43/64 0.700 0.591 0.09 0.03 2.250 2.500 1.0000 Nominal Screw Length Nominal Screw Size Tolerance on Length 84 Up to1 in., incl. Over 1 in. to 2-1/2 in., incl. Over 2-1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. Longer than 6 in. 1/4 to 3/8 +0.02, -0.03 +0.02, -0.04 +0.04, -0.06 +0.06, -0.10 +0.10, -0.18 7/16 and 1/2 +0.02, -0.03 +0.04, -0.06 +0.06, -0.08 +0.08, -0.10 +0.12, -0.18 9/16 to 3/4 +0.02, -0.03 +0.06, -0.08 +0.08, -0.10 +0.10, -0.10 +0.14, -0.18 7/8 and 1 ... +0.08, -0.10 +0.10, -0.14 +0.12, -0.16 +0.16, -0.20 Hex Machine Bolts Hot Dip Galvanized Bolts & Cap Screws ** x Description A low or medium carbon steel, externally threaded mechanical device, 1/4 inch in diameter or larger, with a trimmed hex head and a hot-dip galvanized coating. A hex bolt does not have a washer face on its bearing surface as does a hex cap screw, nor does it have a machined point. Its body tolerances are not as close as those of a cap screw. Applications/ Advantages Designed to be used in highly corrosive environments (ie. coastal locales and heavily polluted atmospheres). May be inserted into an oversized hole and should be assembled with a nut. Material Machine bolts shall be manufactured from steel which conforms to the following chemical composition requirements: Phosphorus: 0.06% maximum; Sulfur: 0.15% maximum. Hardness Bolts of a length < 3X nominal diameter: Rockwell B69 - B100. Bolts of a length => 3X nominal diameter: Rockwell B100 maximum. Tensile Strength 60,000 psi. minimum. Elongation* 18% minimum (all diameters) Plating See Appendix-A for plating information. *These properties are tested only on machined specimens when the testing machine cannot provide for full testing of the parts. **Product standards require the manufacturer’s head marking to appear on the top of all bolts 1/4” diameter and larger. “X” represents one location such a marking may appear. 85 Cap Screws & Bolts Hex Tap Bolts L‡ Grades 2, 5 & 8 F H G Not all Tap Bolts have a washer face. UNDERSIDE OF HEAD ‡Length of a tap bolt is measured from the underhead bearing surface to the extreme end of the bolt. ASME B18.2.1-1996 F ULLY THREADED HEX TAP BOLTS Nominal or Basic Product Diameter F G H Width Across Flats Width Across Corners Head Height Basic Max. Min. Max. Min. Basic Max. Min. 1/4 7/16 0.438 0.428 0.505 0.488 5/32 0.163 0.150 5/16 1/2 0.500 0.489 0.577 0.557 13/64 0.211 0.195 3/8 9/16 0.562 0.551 0.650 0.628 15/64 0.243 0.226 7/16 5/8 0.625 0.612 0.722 0.698 9/32 0.291 0.272 1/2 3/4 0.750 0.736 0.866 0.840 5/16 0.323 0.302 5/8 15/16 0.938 0.922 1.083 1.051 25/64 0.403 0.378 3/4 1-1/8 1.125 1.100 1.299 1.254 15/32 0.483 0.455 Nominal Size Nominal Screw Size Tolerance on Length 86 Up to 1 in., incl. Over 1 in. to 2-1/2 in., incl. Over 2-1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. 1/4 to 3/8 -0.03 -0.04 -0.06 -0.10 7/16 and 1/2 -0.03 -0.06 -0.08 -0.10 9/16 to 3/4 -0.03 -0.08 -0.10 -0.10 Grade-2 Headmark Grade-5 Headmark Grade-8 Headmark ** ** ** x Bolts & Cap Screws Hex Tap Bolts Grades 2, 5 & 8 x x Description Grade-2 Tap Bolt: A low carbon, hex head bolt with a machined point which is threaded to the head. Grade-5 Tap Bolt: A tap bolt made from medium carbon steel. Grade-8 Tap Bolt: A tap bolt made from medium carbon alloy steel and heat-treated. Applications/ Advantages Grade-2 Tap Bolt: To be used in drilled and tapped holes which are threaded full length. Used instead of a stud and a nut. Grade-5 Tap Bolt: Used to mount motors to machinery; also popular in automotive and truck repair. Grade-8 Tap Bolt: Used in automotive and fleet industries where greater tensile strength is required than can be met by a grade-5. Material Grade-2 Tap Bolt: AISI 1006 - 1025 or equivalent steel. Grade-5 Tap Bolt: AISI 1030 - 1541 or equivalent medium carbon steel. Use of an alloy such as 4037 modified steel is also acceptable. Grade-8 Tap Bolt: Medium carbon alloy steel. Note: For diameters 1/4 through 7/16 inch, it is permissible to use AISI 1541 steel. Heat Treatment Grade-5 Tap Bolt: Bolts shall be heat treated, oil or water quenched, at the option of the manufacturer, and tempered at a minimum tempering temperature of 800°F. Grade-8 Tap Bolt: Bolts shall be heat treated, oil quenched and tempered at a minimum tempering temperature of 800°F. Core Hardness Grade-2 Tap Bolt: Rockwell B80 - B100 Grade-5 Tap Bolt: Rockwell C25 - C34 Grade-8 Tap Bolt: Rockwell C33 - C39 Surface Hardness Grade-5 Tap Bolt: Rockwell 30N54 maximum Grade-8 Tap Bolt: Rockwell 30N58.6 maximum Proof Load Grade-2 Tap Bolt: 55,000 psi. Grade-5 Tap Bolt: 85,000 psi. Grade-8 Tap Bolt: 120,000 psi. Yield Strength* Grade-2 Tap Bolt: 57,000 psi. minimum Grade-5 Tap Bolt: 92,000 psi. minimum Grade-8 Tap Bolt: 130,000 psi. minimum Tensile Strength Grade-2 Tap Bolt: 74,000 psi. minimum Grade-5 Tap Bolt: 120,000 psi. minimum Grade-8 Tap Bolt: 150,000 psi. minimum Elongation* Grade-2 Tap Bolt: 18% minimum Grade-5 Tap Bolt: 14% minimum Grade-8 Tap Bolt: 12% minimum Reduction of Area* Grades-2, 5 & 8 Tap Bolts: 35% minimum (all sizes) Plating See Appendix-A for plating information. *These properties are tested only on machined specimens when the testing machine cannot provide for full testing of the parts. **Product standards require the manufacturer’s head marking to appear on the top of all bolts 1/4” diameter and larger. “X” represents one location such a marking may appear. 87 Carriage Bolts, Square Neck Cap Screws & Bolts Low Carbon & Hot-Dip Galvanized H P O E ‡ L A CARRIAGE BOLTS - SQUARE NECK Basic Bolt Diameter •8 10 1/4 5/16 3/8 7/16 1/2 5/8 3/4 0.1640 0.1900 0.2500 0.3125 0.3750 0.4375 0.5000 0.6250 0.7500 E Body Diameter Max Min 0.173 0.157 0.199 0.182 0.260 0.237 0.324 0.298 0.388 0.360 0.452 0.421 0.515 0.483 0.642 0.605 0.768 0.729 A Head Diameter Max Min 0.328 0.298 0.469 0.436 0.594 0.563 0.719 0.688 0.844 0.782 0.969 0.907 1.094 1.032 1.344 1.219 1.594 1.469 ASME B18.5-1990 H Head Height Max Min 0.102 0.083 0.114 0.094 0.145 0.125 0.176 0.156 0.208 0.188 0.239 0.219 0.270 0.250 0.344 0.313 0.406 0.375 O Square Width Max Min 0.169 0.155 0.199 0.185 0.260 0.245 0.324 0.307 0.388 0.368 0.452 0.431 0.515 0.492 0.642 0.616 0.768 0.741 P Square Depth Max Min 0.108 0.078 0.125 0.094 0.156 0.125 0.187 0.156 0.219 0.188 0.250 0.219 0.281 0.250 0.344 0.313 0.406 0.375 Nominal Bolt Length Nominal Bolt Size Tolerance on Length No. 8 thru 3/8 7/16 and 1/2 9/16 thru 3/4 Up to 1 in., incl. Over 1 in. to 2-1/2 in., incl. Over 2-1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. Over 6 in. +0.02 -0.03 +0.02 -0.03 +0.02 -0.03 +0.02 -0.04 +0.04 -0.05 +0.06 -0.08 +0.04 -0.06 +0.06 -0.08 +0.08 -0.10 +0.06 -0.10 +0.08 -0.10 +0.10 -0.10 +0.10 -0.18 +0.12 -0.18 +0.14 -0.18 ‡Length of a carriage bolt is measured from the underhead bearing surface to the extreme end of the bolt. • ASME B18.5-1990 does not specify dimensions for the #8 diameter. Data listed for this size is independent of the ASME specification. LOW CARBON & HOT-DIP GALVANIZED CARRIAGE BOLT ** x Description Low Carbon Steel Carriage: Round head bolt with a square neck under the head, and a unified thread pitch. Made from low or medium carbon steel. Hot-Dip Galvanized Steel Carriage: Carriage bolt made from low or medium carbon steel with a galvanic zinc finish applied. Applications/ Advantages Low Carbon Steel Carriage: The square neck is designed to keep the bolt from turning as a nut is tightened. Hot-Dip Galvanized Steel Carriage: Same design advantages as a low carbon carriage bolt but with a thicker protective coating for outdoor use. Often used in outdoor furniture. Material Low Carbon Steel & Hot-Dip Galvanized Steel Carriage: AISI 1006 - 1050 or equivalent steel. Core Hardness Low Carbon Steel & Hot-Dip Galvanized Steel Carriage: Rockwell B70 - B100 Proof Load Low Carbon Steel Carriage: 33,000 psi. Yield Strength* Low Carbon Steel Carriage: 36,000 psi. minimum Tensile Strength Elongation* Low Carbon Steel Carriage: 60,000 psi. minimum Reduction of Area* Low Carbon Steel Carriage: 35% minimum (all sizes) Minimum Thread Length Plating The minimum length of thread shall be equal to twice the basic bolt diameter plus 0.25 in. for bolts 6 in. or shorter, and twice the diameter plus 0.50 in. for bolts longer than 6 in.. Low Carbon Steel Carriage: 18% minimum See Appendix-A for information on the plating of steel carriage bolts. *These properties are tested only on machined specimens when the testing machine cannot provide for full testing of the parts. **Product standards require the manufacturer’s head marking to appear on the top of all bolts 1/4” diameter and larger. “X” represents one location such a marking may appear. 88 Grade-5 & 18-8 Stainless Carriage Bolts, Square Neck Bolts & Cap Screws NOTE: Dimensions for Grade-5 & 18-8 Stainless Steel Carriage Bolts are listed on page 88. ** GRADE-5 CARRIAGE BOLT x Description Carriage bolt made from medium carbon steel. Applications/ Advantages Same design advantages as a low carbon carriage bolt but with significantly greater load carrying capacity. Material AISI 1030 - 1050 or equivalent steel. Heat Treatment Bolts shall be heat-treated, oil or water-quenched, at the option of the manufacturer, and tempered at a minimum temperature of 800°F. Core Hardness 1/4 through 1 in. diameters: Rockwell C25 - C34 Surface Hardness 1/4 through 1 in. diameters: Rockwell 30N54 maximum Proof Load 1/4 through 1 in. diameters: 85,000 psi. Yield Strength* 1/4 through 1 in. diameters: 92,000 psi. minimum Tensile Strength 1/4 through 1 in. diameters: 120,000 psi. minimum Elongation* 14% minimum Reduction of Area* 35% minimum (all sizes) Minimum Thread Length The minimum length of thread shall be equal to twice the basic bolt diameter plus 0.25 in. for bolts 6 in. or shorter, and twice the diameter plus 0.50 in. for bolts longer than 6 in.. Plating See Appendix-A for information on the plating of steel carriage bolts. x 5 9 -C 3 F CARRIAGE BOLT -- STAINLESS STEEL, 18-8 ** Description Round head bolt with a square neck under the head, and a unified thread pitch, made from austenitic alloy stainless steel. Applications/ Advantages Same design advantages as a low carbon carriage bolt but for use in environments which require general atmospheric corrosion resistance. Material 18-8 stainless steel carriage bolts are made from one of the following austenitic alloys: 302 HQ, 303, 303Se, 304, XM7, all of which are characterized as having a chromium content of 17-19% and nickel content of 8-10%. Heat Treatment The austenitic alloys develop their strength through work hardening during the fastener manufacturing process, as seen from the hardness properties below. The only heat treatment normally available on austenitic stainless alloys is annealing, which is done at approximately 1900°F to a dead soft condition and is not normally thermally reversible. Hardness 1/4 through 1/2 in. diameter: Rockwell B95 - C32. Yield Strength 1/4 through 1/2 in. diameter, 2.25D and longer: 65,000 psi. minimum Tensile Strength 1/4 through 1/2 in. diameter, 2.25D and longer: 100,000 - 150,000 psi. minimum Elongation in 4D 1/4 through 1/2 in. diameter: 20% minimum Minimum Thread Length The minimum length of thread shall be equal to twice the basic bolt diameter plus 0.25 in. for bolts 6 in. or shorter. *These properties are tested only on machined specimens when the testing machine cannot provide for full testing of the parts. **Product standards require the manufacturer’s head marking to appear on the top of all bolts 1/4” diameter and larger. “X” represents one location such a marking may appear. 89 Cap Screws & Bolts Carriage Bolts Short Neck H N S R B o 15 Max ‡ L W C CARRIAGE BOLTS, S HORT NECK B Nominal Size or Basic Bolt Diameter 1/4 W Body Diameter 0.2500 H Head Diameter ANSI/ASME B18.5 S Head Height Square Width N C R Square Depth Corner Radius on Square Fillet Radius Max Min Max MIn Max Min Max Min Max Min Max Max 0.260 0.213 0.594 0.563 0.145 0.125 0.260 0.245 0.124 0.093 0.031 0.031 5/16 0.3125 0.324 0.272 0.719 0.688 0.176 0.156 0.324 0.307 0.124 0.093 0.031 0.031 3/8 0.3750 0.388 0.329 0.844 0.782 0.208 0.188 0.388 0.368 0.156 0.125 0.047 0.031 7/16 0.4375 0.452 0.385 0.969 0.907 0.239 0.219 0.452 0.431 0.156 0.125 0.047 0.031 1/2 0.5000 0.515 0.444 1.094 1.032 0.270 0.250 0.515 0.492 0.156 0.125 0.047 0.031 5/8 0.6250 0.642 0.559 1.344 1.219 0.344 0.313 0.642 0.616 0.218 0.187 0.078 0.062 3/4 0.7500 0.768 0.678 1.594 1.469 0.406 0.375 0.768 0.741 0.218 0.187 0.078 0.062 Nominal Screw Length Nominal Bolt Size Up to 1 in., incl. Tolerance on Length No. 10 thru 3/8 +0.02 -0.03 Over 1 in. to 2 1/2 in., incl. +0.02 Over 2 1/2 in. to 4 in., incl. -0.04 7/16 and 1/2 +0.02 -0.03 +0.04 -0.05 9/16 thru 3/4 +0.02 -0.03 +0.06 -0.08 +0.04 Over 4 in. to 6 in., incl. Over 6 in. -0.06 +0.06 -0.10 +0.10 -0.18 +0.06 -0.08 +0.08 -0.10 +0.12 -0.18 +0.08 -0.10 +0.10 -0.10 +0.14 -0.18 7/8 and 1 .... .... +0.08 -0.10 +0.10 -0.14 +0.12 -0.16 +0.16 -0.20 1-1/8 thru 1-1/2 .... .... +0.12 -0.12 +0.16 -0.16 +0.18 -0.18 +0.22 -0.22 ‡Length of a carriage bolt is measured from the underhead bearing surface to the extreme end of the bolt. Description A round head bolt with a short, square shoulder under the head, and a unified thread pitch. The bolt is made from low or medium carbon steel. Applications/ Advantages Carriage bolts are designed to keep the bolt from turning when a nut is being tightened. The short neck variety is used in sheet metal where a standard sized neck would create an obstruction. Material AISI 1006 - 1050 or equivalent steel Hardness Rockwell B70 - 100 Proof Load 33,000 psi. Tensile Strength 60,000 psi. minimum Yield Strength 36,000 psi. minimum Elongation 18% minimum Reduction of Area 35% minimum Minimum Thread Length The minimum length of thread shall be equal to twice the basic bolt diameter plus 0.25 in. for bolts 6 in. or shorter, and twice the diameter plus 0.50 in. for bolts longer than 6 in.. Plating See Appendix-A for plating information. 90 Bolts & Cap Screws Carriage Bolts Ribbed Neck o H 90 Approx D M V B R L ‡ W ASME B18.51990 CARRIAGE B OLTS, RIBBED NECK B W H V M D Depth Over Ribs Head to Ribs Nominal Size or Basic Bolt Diameter Number of Ribs For Lengths of Body Diameter Head Diameter No. 10 0.1900 Head Height 1 in. 7/8 and and Shorter Longer + 0.031* Max Min Max Min Max Min 0.199 0.182 0.469 0.438 0.114 0.094 0.031 R Diameter Over Ribs For Lengths of 7/8 and Shorter 1 in. and 1-1/8 Fillet 1-1/4 Radius and Longer Approx Min 9 0.210 0.250 0.407 0.594 0.063 +0.031 Max 0.031 1/4 0.2500 0.260 0.237 0.594 0.563 0.145 0.125 0.031 0.063 10 0.274 0.250 0.407 0.594 0.031 5/16 0.3125 0.324 0.298 0.719 0.688 0.176 0.156 0.031 0.063 12 0.340 0.250 0.407 0.594 0.031 3/8 0.3750 0.388 0.360 0.844 0.782 0.208 0.188 0.031 0.063 12 0.405 0.250 0.407 0.594 0.031 7/16 0.4375 0.452 0.421 0.969 0.907 0.239 0.219 0.031 0.063 14 0.470 0.250 0.407 0.594 0.031 1/2 0.5000 0.515 0.483 1.094 1.032 0.270 0.250 0.031 0.063 16 0.534 0.250 0.407 0.594 0.031 5/8 0.6250 0.642 0.605 1.344 1.219 0.344 0.313 0.094 0.094 19 0.660 0.313 0.438 0.625 0.062 3/4 0.7500 0.768 0.729 1.594 1.469 0.406 0.375 0.094 0.094 22 0.785 0.313 0.438 0.625 0.062 Nominal Screw Length Nominal Screw Size Tolerance on Length Up to 1 in., incl. Over 1 in. to 2 1/2 in., incl. Over 2 1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. Over 6 in. No. 10 thru 3/8 +0.02 -0.03 +0.02 -0.04 +0.04 -0.06 +0.06 -0.10 +0.10 -0.18 7/16 and 1/2 +0.02 -0.03 +0.04 -0.05 +0.06 -0.08 +0.08 -0.10 +0.12 -0.18 9/16 thru 3/4 +0.02 -0.03 +0.06 -0.08 +0.08 -0.10 +0.10 -0.10 +0.14 -0.18 7/8 and 1 .... .... +0.08 -0.10 +0.10 -0.14 +0.12 -0.16 +0.16 -0.20 1-1/8 thru 1-1/2 .... .... +0.12 -0.12 +0.16 -0.16 +0.18 -0.18 +0.22 -0.22 ‡Length of a carriage bolt is measured from the underhead bearing surface to the extreme end of the bolt. *Tolerance on #10 through 1/2” sizes for nominal lengths of 7/8” and shorter shall be +0.031 and -0.000. Description A round head bolt with a ribbed or serrated shoulder made from low carbon steel. Applications/ Advantages For use in soft, ductile metals, wood and plastics to keep the bolt from turning when nut is being tightened. Material Bolts shall be made from a carbon steel which conforms to the following chemical composition requirements-Carbon: 0.55% maximum; Phosphorus: 0.048% maximum; Sulfur: 0.058% maximum Hardness Rockwell B70 - 100 Tensile Strength 60,000 psi. minimum Yield Strength 36,000 psi. minimum Elongation 18% minimum Reduction of Area 35% minimum Plating See Appendix-A for plating information. 91 Cap Screws & Bolts Carriage Bolts H Fin Neck T F A D R W L ASME B18.51990 CARRIAGE B OLTS, FIN N ECK D Nominal Size or Basic Bolt Diameter W Body Diameter Head Diameter H T A F R Head Height Fin Thickness Distance Across Fins Fin Depth Fillet Radius Max Min Max Min Max Min Max Min Max Min Max Min Max Min 10 0.1900 0.199 0.182 0.469 0.438 0.114 0.094 0.098 0.078 0.395 0.375 0.088 0.076 0.031 0.015 1/4 0.2500 0.260 0.237 0.594 0.563 0.145 0.125 0.114 0.094 0.458 0.438 0.104 0.094 0.031 0.015 5/16 0.3125 0.324 0.298 0.719 0.688 0.176 0.156 0.145 0.125 0.551 0.531 0.135 0.125 0.031 0.015 3/8 0.3750 0.388 0.360 0.844 0.782 0.208 0.188 0.161 0.141 0.645 0.625 0.151 0.141 0.031 0.015 7/16 0.4375 0.452 0.421 0.969 0.907 0.239 0.219 0.192 0.172 0.739 0.719 0.182 0.172 0.031 0.015 1/2 0.5000 0.515 0.483 1.094 1.032 0.270 0.250 0.208 0.188 0.833 0.813 0.198 0.188 0.031 0.015 Nominal Screw Length Nominal Bolt Size Up to 1 in., incl. Over 1 in. to 2 1/2 in., incl. #10 thru 3/8 +0.02 -0.03 +0.02 -0.04 +0.04 -0.06 +0.06 -0.10 +0.10 -0.18 7/16 and 1/2 +0.02 -0.03 +0.04 -0.05 +0.06 -0.08 +0.08 -0.10 +0.12 -0.18 Tolerance on Length Over 2 1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. Over 6 in. Description A round head bolt with a flat bearing surface which intersects with the shank at a 90° angle. Where the bearing surface and shank meet are two fins, 180° opposite each othe. The bolt is made from low carbon steel. Applications/ Advantages Primarily used in thin plywood to keep the bolt from turning when nut is being tightened. Material Bolts shall be made from a carbon steel which conforms to the following chemical composition requirements-Carbon: 0.55% maximum; Phosphorus: 0.060% maximum; Sulfur: 0.150% maximum Hardness Rockwell B69 - 100 Tensile Strength 60,000 psi. minimum Yield Strength 36,000 psi. minimum Elongation 18% minimum Reduction of Area 35% minimum Plating See Appendix-A for plating information. 92 Bolts & Cap Screws Step Bolts H O P E ‡ L A ‡Length of a step bolt is measured from the underhead bearing surface to the extreme end of the bolt. STEP BOLTS Nominal Size ANSI/ASME B18.5 E A H O P Body Diameter Head Diameter Head Height Square Width Square Depth Max. Min. Max. Min, Max. Min. Max. Min. Max. Min. 10 0.199 0.182 0.656 0.625 0.114 0.094 0.199 0.185 0.125 0.094 1/4 0.260 0.237 0.844 0.813 0.145 0.125 0.260 0.245 0.156 0.125 5/16 0.324 0.298 1.031 1.000 0.176 0.156 0.324 0.307 0.187 0.156 3/8 0.388 0.360 1.219 1.188 0.208 0.188 0.388 0.368 0.219 0.188 Nominal Bolt Length Nominal Bolt Size Tolerance on Length No. 10 thru 3/8 Up to 1 in., incl. Over 1 in. to 2-1/2 in., incl. Over 2-1/2 in. to 4 in., incl. +0.02, -0.03 +0.02, -0.04 +0.04, -0.06 Description Similar to a carriage bolt in bearing surface and square-neck design, but with a wider, lower-profile, round head. Applications/ Advantages Preferred for use where wood is bolted down as decking--the larger diameter head of the step bolt will not pull through the soft wood. Smooth, low, rounded head permits unrestricted movement over the surface. Material AISI 1006 - 1050 or equivalent steel. Hardness No. 10 through 3/8 in. diameter, all lengths: Rockwell B70 - B100 Proof Load No. 10 through 3/8 in. diameter, all lengths: 33,000 psi. Yield Strength No. 10 through 3/8 in. diameter, all lengths: 36,000 psi. minimum Tensile Strength No. 10 through 3/8 in. diameter, all lengths: 54,000 psi. minimum Elongation 18% minimum (all sizes) Reduction of Area 35% minimum (all sizes) Minimum Thread Length The minimum length of thread shall be equal to twice the basic bolt diameter plus 0.25 in.. Plating See Appendix-A for plating information. 93 Serrated Hex Washer Flange Screws Cap Screws & Bolts W F L‡ H ‡Length of a serrated flange screw is measured from the bottom of the serrations to the extreme end of the screw. SERRATED H EX WASHER HEAD FLANGE SCREWS Size (Diameter & Thread Pitch) W H F Width Across Flats Thickness Flange Diameter Max Min Max Min Max Min 4-40 .188 .181 .079 .060 .243 .225 6-32 .187 .181 .157 .132 .266 .254 8-32 .250 .244 .186 .161 .355 .341 10-24 & 10-32 .312 .305 .210 .185 .441 .425 12-24 .312 .305 .240 .161 .520 .398 1/4-20 & 1/4-28 .375 .367 .240 .216 .531 .513 5/16-18 & 5/16-24 .500 .491 .298 .274 .706 .686 3/8-16 & 3/8-24 .562 .552 .331 .307 .793 .771 7/16-14 .625 .612 .460 .365 .930 .856 1/2-13 & 1/2-20 .750 .736 .510 .470 1.070 1.020 5/8-11 .9375 .922 .620 .580 1.330 1.260 3/4-10 1.1250 1.100 .730 .680 1.590 1.490 Tolerance on Length (ASME B18.2.1 & ASME B18.6.3) 94 Nominal Screw Length Nominal Screw Size Up to 1/2 in., incl. Over 1/2 in. to 1 in., incl. Over 1 in. to 2 in., incl. Over 2 in. to 4 in., incl. Over 4 in. to 6 in., incl. No. 4 thru 12 -0.02 -0.03 -0.06 -0.09 -0.09 1/4 thru 3/8 -0.03 -0.03 -0.06 -0.09 -0.10 7/16 thru 1/2 -0.03 -0.03 -0.06 -0.09 -0.10 9/16 thru 3/4 .... -0.03 -0.08 -0.10 -0.10 Description An unslotted hex-washer machine screw, but with a thicker flange and serrations on the bearing surface side. Applications/ Advantages Designed for use in applications where loosening forces are present, such as vibration. The serrations grip to the bearing surface so that significantly more torque is needed to loosen than to tighten the screw. Flange provides more strength than a standard machine screw. Eliminates need for a lockwasher or locknut. Material AISI C1022 steel. Heat Treatment Serrated flange screws shall be heat treated, quenched and tempered at a minimum temperature of 650°F. Surface Hardness No. 6 through 3/4 in. diameter, all lengths: Rockwell 30N57.5 maximum Core Hardness No. 6 through 3/4 in. diameter, all lengths: Rockwell C25 - C38 Proof Load No. 6 through 3/4 in. diameter, all lengths: 85,000 psi. Tensile Strength No. 6 through 3/4 in. diameter, all lengths: 120,000 psi. minimum Plating See Appendix-A for plating information. Hex Washer Frame Bolts Bolts & Cap Screws Grade 8 L‡ D F U H LT ** E x B G 15˚-30˚ ‡Length of a frame bolt is measured from the underhead bearing surface to the extreme end of the screw. IFI 111 & SAE J429 FRAME BOLTS • GRADE 8 A LLOY Nominal Size E F G B Body Diameter Width Across Flats Width Across Corners U D Flange Flange Head ThickDiam. Height ness H LT Lbs. Proof Load, Lbs. 4,750 3,800 Tensile Hex Thread Strength, Height Length Max Min Basic Max Min Max Min Max Min Max Min Basic 1/4 0.2500 0.2450 3/8 0.3750 0.367 0.433 0.409 0.56 0.04 0.28 0.17 0.750 5/16 0.3125 0.3065 1/2 0.5000 0.489 0.577 0.548 0.68 0.05 0.32 0.21 0.875 7,850 6,300 3/8 0.3750 0.3690 9/16 0.5625 0.551 0.650 0.618 0.81 0.06 0.425 0.25 1.000 11,600 9,300 7/16 0.4375 0.4305 5/8 0.6250 0.612 0.722 0.685 0.93 0.07 0.46 0.30 1.125 15,900 12,800 1/2 0.5000 0.4930 3/4 0.7500 0.736 0.866 0.825 1.07 0.08 0.555 0.34 1.250 21,300 17,000 5/8 0.6250 0.6170 15/16 0.9375 0.922 1.083 1.034 1.33 0.10 0.690 0.42 1.500 33,900 27,100 3/4 0.7500 0.7410 1-1/8 1.1250 1.100 1.299 1.234 1.59 0.11 0.825 0.51 1.750 50,100 40,100 Nominal Bolt Length Nominal Bolt Size Tolerance on Length Up to 1 in., incl. Over 1 in. to 2-1/2 in., incl. Over 2-1/2 in. to 4 in., incl. 1/4 to 3/8 -0.03 -0.04 -0.06 7/16 and 1/2 -0.03 -0.06 -0.08 5/8 and 3/4 -0.03 -0.08 -0.10 Description A one-piece hex-washer head bolt with a flat bearing surface, made of high-alloy steel. Applications/ Advantages For use on truck frames. The flange eliminates washers and helps compensate for a misaligned hole. Used with a Grade-Gt lock nut, the bolt system resists bolt slippage by distributing the clamp load over a wide area. Material AISI 4037 - 5135 or equivalent alloy steel Heat Treatment Grade-8 frame bolts shall be heat-treated, oil-quenched and tempered at a minimum temperature of 800°F. Core Hardness Rockwell C33 - C39 Surface Hardness Rockwell 30N58.6 maximum Proof Load 120,000 psi. Yield Strength 130,000 psi. minimum Tensile Strength 150,000 psi. minimum Coating See Appendix-A for information on the plating of frame bolts. **Product standards require the manufacturer’s head marking to appear on the top of all bolts 1/4” diameter and larger. “X” represents one location such a marking may appear. 95 Cap Screws & Bolts Alloy Steel 12-Point Flange Screws H R F T A ** W x C B LB LG o 30 Y ‡ L LT D ‡Length of a flange screw is measured from the underhead bearing surface to the extreme end of the screw. 12-POINT F LANGE SCREWS B D F C H W Nominal Size Body Diam. Flange Diam. Width Across Flats Min Max Min Max Min Min Max Min 1/4 0.2435 0.375 0.365 0.252 0.244 0.278 0.260 0.15 5/16 0.3053 0.469 0.457 0.315 0.306 0.348 0.312 0.18 3/8 0.3678 0.562 0.550 0.377 0.368 0.420 0.375 0.21 7/16 0.4294 0.656 0.642 0.438 0.429 0.489 0.438 0.26 IFI 115 T A R LT Y Gaging Ring Thickness Gaging Ring Diam. Thread Length Transition Thread Length Min Max Max 0.058 0.0525 0.0522 0.2783 0.2780 0.074 0.0600 0.0597 0.3483 0.3480 1.125 0.28 0.095 0.0711 0.0708 0.4203 0.4200 1.250 0.31 0.109 0.0840 0.0837 0.4893 0.4890 1.375 0.36 Flange Width Head WrenchThicking Across Height Height ness Corners Min Min Basic Max 1.000 0.25 1/2 0.4919 0.750 0.735 0.502 0.493 0.562 0.500 0.29 0.129 0.0948 0.0945 0.5623 0.5620 1.500 0.38 9/16 0.5538 0.844 0.828 0.564 0.555 0.633 0.563 0.33 0.145 0.1071 0.1068 0.6333 0.6330 1.625 0.42 5/8 0.6163 0.938 0.921 0.627 0.618 0.705 0.625 0.36 0.166 0.1179 0.1176 0.7053 0.7050 1.750 0.46 3/4 0.7406 1.125 1.107 0.752 0.743 0.847 0.750 0.44 0.200 0.1416 0.1413 0.8473 0.8470 2.000 0.50 0.56 7/8 0.8647 1.312 1.293 0.877 0.866 0.987 0.875 0.51 0.234 0.1656 0.1653 0.9873 0.9870 2.250 1 0.9886 1.500 1.479 1.003 0.991 1.130 1.000 0.60 0.268 0.1893 0.1890 1.1303 1.1300 2.500 0.62 1-1/8 1.1086 1.688 1.665 1.128 1.115 1.271 1.125 0.66 0.310 0.2109 0.2106 1.2713 1.2710 2.750 0.71 1-1/4 1.2336 1.875 1.852 1.253 1.240 1.414 1.250 0.73 0.350 0.2331 0.2328 1.4143 1.4140 3.000 0.71 1-3/8 1.3568 2.062 2.038 1.378 1.365 1.556 1.375 0.80 0.392 0.2544 0.2541 1.5563 1.5560 3.250 0.83 1-1/2 1.4818 2.250 2.224 1.503 1.489 1.697 1.500 0.87 0.433 0.2763 0.2760 1.6973 1.6970 3.500 0.83 Nominal Screw Lengths Tolerance on Length Up to 1 in., incl. Over 1 to 2 in., incl. over 2 to 6 in., incl. over 6 in. -0.031 -0.047 -0.062 -0.125 Description A one-piece bolt with a 24-sided head and a flanged bearing surface, made of alloy steel. Applications/ Advantages Popular in aircraft manufacturing and aftermarket because of its ease of installation with pneumatic wrenches. Material Alloy Steel Heat Treatment Grade-8 flange screws shall be heat treated, oil quenched and tempered at a minimum tempering temperature of 800°F. Hardness Rockwell C37 - 43 Tensile Strength 170,000 psi. minimum Yield Strength 158,000 psi. minimum Proof Load 135,000 psi. Plating See Appendix-A for plating information. **Product standards require the manufacturer’s head marking to appear on the top of all bolts 1/4” diameter and larger. “X” represents one location such a marking may appear. 96 Bolts & Cap Screws T-Head Bolts W D B R N ‡ L H ‡Length of a T-head bolt is measured from the underhead bearing surface to the extreme end of the bolt. T-HEAD BOLTS Nominal Size or Basic Bolt Diameter ANSI/ASME B18.5 B N W H D R Body Diameter Head Length Head Width Head Height Head Radius Fillet Radius Basic Max Max Min Max Min Max MIn Max MIn 1/4 0.2500 0.260 0.237 0.500 0.488 0.280 0.245 0.204 0.172 0.438 0.031 5/16 0.3125 0.324 0.298 0.625 0.609 0.342 0.307 0.267 0.233 0.500 0.031 3/8 0.3750 0.388 0.360 0.750 0.731 0.405 0.368 0.331 0.295 0.625 0.031 7/16 0.4375 0.452 0.421 0.875 0.853 0.468 0.431 0.394 0.356 0.875 0.031 1/2 0.5000 0.515 0.483 1.000 0.975 0.530 0.492 0.458 0.418 0.875 0.031 5/8 0.6250 0.642 0.605 1.250 1.218 0.675 0.616 0.585 0.541 1.062 0.062 3/4 0.7500 0.768 0.729 1.500 1.462 0.800 0.741 0.649 0.601 1.250 0.062 7/8 0.8750 0.895 0.852 1.750 1.706 0.938 0.865 0.776 0.724 1.375 0.062 1 1.0000 1.022 0.976 2.000 1.950 1.063 0.990 0.903 0.847 1.500 0.062 Nominal Bolt Size Tolerance on Length Nominal Screw Length Up to 1 in., incl. Over 1 in. to 2 1/2 in., incl. Over 2 1/2 in. to 4 in., incl. Over 4 in. to 6 in., incl. Over 6 in. No. 10 thru 3/8 +0.02 -0.03 +0.02 -0.04 +0.04 -0.06 +0.06 -0.10 +0.10 -0.18 7/16 and 1/2 +0.02 -0.03 +0.04 -0.05 +0.06 -0.08 +0.08 -0.10 +0.12 -0.18 9/16 thru 3/4 +0.02 -0.03 +0.06 -0.08 +0.08 -0.10 +0.10 -0.10 +0.14 -0.18 7/8 and 1 .... .... +0.08 -0.10 +0.10 -0.14 +0.12 -0.16 +0.16 -0.20 1-1/8 thru 1-1/2 .... .... +0.12 -0.12 +0.16 -0.16 +0.18 -0.18 +0.22 -0.22 Description A low or medium carbon steel, externally threaded mechanical device 1/4" diameter or larger, with a rectangular head with a rounded top surface and a flat bearing surface. Applications/ Advantages Used in the machine tool and water works industries Material Bolts shall be made from a carbon steel which conforms to the following chemical composition requirements-Carbon: 0.55% maximum; Phosphorus: 0.048% maximum; Sulfur : 0.058% maximum Hardness Rockwell B70 - 100 Tensile Strength 60,000 psi. minimum Yield Strength 36,000 psi. minimum Elongation 18% minimum Reduction of Area 35% minimum Plating See Appendix-A for plating information. 97 Plow Bolts Cap Screws & Bolts No. 3 Head S (max) 45° (if F nears 0) S (min) (if F > 0 and with A= ABS min A with flat) S (min) A max A min sharp Thread length A A ABS min with flat 80˚ F 82˚ F D S B L‡ ‡Length of a plow bolt is measured from the top of the head to the extreme end of the bolt. ASME B18.9-1996 NO. 3 HEAD PLOW BOLTS D Nominal Diameter E A F S B Diameter of Full Size Body Diameter of Head Feed Thickness Depth of Square and Head Width of Square Max Min Max Min Sharp Abs. Min with Flat Max Max Min Max Min (Basic) 5/16 0.312 0.299 0.605 0.578 0.563 0.025 0.269 0.243 0.325 0.313 3/8 0.375 0.360 0.708 0.671 0.656 0.031 0.312 0.281 0.387 0.375 7/16 0.438 0.421 0.826 0.781 0.766 0.036 0.364 0.328 0.450 0.438 1/2 0.500 0.483 0.945 0.890 0.875 0.042 0.417 0.375 0.515 0.500 5/8 0.657 0.606 1.147 1.094 1.063 0.050 0.506 0.456 0.640 0.625 3/4 0.782 0.729 1.303 1.250 1.219 0.050 0.541 0.491 0.765 0.750 7/8 0.938 0.853 1.512 1.469 1.406 0.063 0.626 0.563 0.906 0.875 1 1.062 0.976 1.700 1.656 1.594 0.063 0.690 0.627 1.031 1.000 Nominal Bolt Size All Lengths 1/4 through 3/8 ±0.03 7/16 and 1/2 ±0.06 5/8 through 1 ±0.12 Tolerance on Length MINIMUM THREAD LENGTH Recommended Bolt Length 98 OF ASME B18.91996 PLOW BOLTS (2D + 0.25) Nominal Bolt Diameter, D 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1 T to H T to H - - - - - - 1-1/4 0.875 T to H T to H T to H T to H - - - 1-1/2 0.875 1.000 T to H T to H T to H T to H T to H - 1-3/4 0.875 1.000 1.125 1.250 T to H T to H T to H T to H 2 0.875 1.000 1.125 1.250 T to H T to H T to H T to H 2-1/4 0.875 1.000 1.125 1.250 1.500 T to H T to H T to H 2-1/2 0.875 1.000 1.125 1.250 1.500 1.750 T to H T to H 3 0.875 1.000 1.125 1.250 1.500 1.750 2.000 2.250 3-1/2 0.875 1.000 1.125 1.250 1.500 1.750 2.000 2.250 4 0.875 1.000 1.125 1.250 1.500 1.750 2.000 2.250 Grades 5 & 8 Bolts & Cap Screws Plow Bolts ** GRADE-5 PLOW BOLT x Description Bolt with a countersunk, flat head, square neck and unified thread pitch, made from medium-carbon steel. Applications/ Advantages Used in road graders, scoop shovels and other heavy-duty equipment where a smooth surface is required at the spot of head protrusion. Material Grade-5 Plow Bolts shall be made from a medium carbon steel which conforms to the following chemical composition requirements: Carbon: 0.28% to 0.55%; Phosphorus: 0.048% maximum; Sulphur: 0.058% maximum. Heat Treatment Grade-5 Plow Bolts shall be heat treated, oil or water quenched, and tempered at a minimum tempering temperature of 800°F. Core Hardness Rockwell C25 - C34 Surface Hardness Rockwell 30N 54 maximum Proof Load 85,000 psi. Yield Strength 92,000 psi. minimum Tensile Strength 120,000 psi. minimum Plating See Appendix-A for plating information. ** x GRADE-8 PLOW BOLT Description A plow bolt made from alloy steel. Applications/ Advantages Greater tensile and proof load strength than a grade-5. Popular use is with bulldozer and snowplow blades. Material AISI 4037 and 4042 steel Heat Treatment Grade-8 Plow Bolts shall be heat treated, oil quenched and tempered at a minimum tempering temperature of 800°F. Core Hardness Rockwell C33 - C39 Surface Hardness Rockwell 30N58.6 maximum Proof Load 120,000 psi. Yield Strength 130,000 psi. minimum Tensile Strength 150,000 psi. minimum Plating Bolts are supplied unplated. **Product standards require the manufacturer’s head marking to appear on the top of all bolts 1/4” diameter and larger. “X” represents one location such a marking may appear. 99 Plow Bolts Cap Screws & Bolts Clipped Head L A H T 50° D M 12° 30' ref. C .040 approx. PLOW BOLTS, CLIPPED HEAD Nominal Size or Basic Bolt Diameter A D H C T Width Across Flats Full Head Diameter Head Height Diameter at Base of Head Imperfect Thread Length Max Min Max Min Max Max Min Max 3/8-16 0.3750 .470 .445 .565 .535 .350 .455 .440 .156 7/16-14 0.4375 .510 .495 .620 .590 .350 .510 .495 .178 1/2-13 0.5000 .570 .555 .680 .650 .350 .570 .555 .192 ± .062 Tolerance on Length Description Bolt with a countersunk, flat head, round neck and unified thread pitch, made from medium-carbon steel. The distinguishing characteristic of this part is the way the head diameter is reduced at opposite sides with equal sized sections removed, leaving two flat sides. Applications/ Advantages Used primarily in agricultural equipment. Material Grade-5 Clipped head Plow Bolts shall be made from a medium carbon steel which conforms to the following chemical composition requirements: Carbon: 0.25% to 0.58%; Manganese: 0.060% minimum; Phosphorus: 0.048% maximum; Sulphur: 0.058% maximum. Heat Treatment Grade-5 Clipped head Plow Bolts shall be heat treated by quenching in a liquid medium from above the transformation temperature and tempered at a minimum tempering temperature of 800°F. Hardness Rockwell C25 - C34 Yield Strength 92,000 psi. Tensile Strength 120,000 psi. minimum Reduction of Area 35% minimum Plating See Appendix-A for plating information. 100 Bolts & Cap Screws Elevator Bolts P H O E 15˚ A ‡ L ‡Length of an elevator bolt is measured from the top of the head to the extreme end of the bolt. ELEVATOR BOLTS Nominal Size ANSI/ASME B18.5 E A H O P Body Diameter Head Diameter Head Height Square Width Square Depth Max. Min. Max. Edge Sharp Min. Edge Sharp Min. Edge Flat Max. Min. Max. Min. Max. Min.` 1/4 0.260 0.237 1.008 0.969 0.938 0.098 0.078 0.280 0.245 0.219 0.188 5/16 0.324 0.298 1.227 1.188 1.157 0.114 0.094 0.342 0.307 0.250 0.219 3/8 0.388 0.360 1.352 1.312 1.272 0.145 0.125 0.405 0.368 0.250 0.219 Nominal Bolt Length Nominal Bolt Size Tolerance on Length 1/4 thru 3/8 Up to 1 in., incl. Over 1 in. to 2-1/2 in., incl. Over 2-1/2 in. to 4 in., incl. +0.02, -0.03 +0.02, -0.04 +0.04, -0.06 Description Bolt with a wide, countersunk flat head, a shallow conical bearing surface, an integrally-formed square neck under the head, and a unified thread pitch. Applications/ Advantages Popular use is in conveyor systems. Material AISI 1006 - 1050 or equivalent steel. Core Hardness 1/4 through 3/8 in. diameter, all lengths: Rockwell B70 - B100 Proof Load 1/4 through 3/8 in. diameter, all lengths: 33,000 psi. Yield Strength 1/4 through 3/8 in. diameter, all lengths: 36,000 psi. minimum Tensile Strength 1/4 through 3/8 in. diameter, all lengths: 54,000 psi. minimum Elongation 18% minimum (all sizes) Reduction of Area 35% minimum (all sizes) Minimum Thread Length The minimum length of thread shall be equal to twice the basic bolt diameter plus 0.25 in.. Plating See Appendix-A for plating information. 101 Cap Screws & Bolts Hanger Bolts C A C B D A B Hanger Bolt & Stud H ANGER BOLTS C A B D C Diameter & Thread Machine Standard Thread Pitch Length Length Lag Thread Length Center Space 5/8 1/4 3/8 - 3/4 3/8 3/8 - 2 7/8 1/4 5/8 - 2-1/4 6-32 8-32 10-24 1/4-20 A Diameter & Thread Machine Standard Thread Pitch Length Length 1-3/4 3/4 B D Lag Center Thread Space Length 1 - 1 1 - 1 1-1/4 Diameter & Thread Machine Standard Thread Pitch Length Length C B D Lag Thread Length Center Space 5-1/2 1-1/2 3 1 6 1-1/2 3 1-1/2 2 1 1 - 5/16-18 A 1 3/8 5/8 - 2-1/2 1 1-1/2 - 2-1/2 1 1-1/2 - 5/8 1/4 3/8 - 2-3/4 1-1/4 1-1/2 - 3 1-1/2 1-1/2 - 3/4 3/8 3/8 - 3 1-1/2 1-1/2 - 3-1/2 1-1/2 2 - 7/8 1/4 5/8 - 3-1/2 1-1/2 2 - 4 2 2 - 1 3/8 5/8 - 4 2 2 - 4-1/2 1-1/8 3 3/8 1-1/4 5/8 5/8 - 4-1/2 1-1/8 3 3/8 5 1-3/8 3 5/8 1-1/2 5/8 7/8 - 5 1-3/8 3 5/8 5-1/2 1-1/2 3 1 1-3/4 3/4 1 - 6 1-1/2 3 1-1/2 6 1-1/4 3 1-3/4 2 1 1 - 1-1/2 5/8 7/8 - 8 2-1/2 3 2-1/2 1/4-20 3/8-16 1 3/8 5/8 - 1-3/4 3/4 1 - 10 2-1/2 3 4-1/2 1-1/4 5/8 5/8 - 2 1 1 - 12 2-1/2 3 6-1/2 1-1/2 5/8 7/8 - 2-1/4 1 1-1/4 - 14 2-1/2 3 8-1/2 1-3/4 3/4 1 - 2-1/2 1 1-1/2 - 3 1 2 - 2 1 1 - 2-3/4 1-1/4 1-1/2 - 3-1/2 1-1/2 2 - 2-1/2 1 1-1/2 - 3 1-1/2 1-1/2 - 4 2 2 - 3 1-1/2 1-1/2 - 3-1/2 1-1/2 2 - 5 2 3 - 3-1/2 1-1/2 2 - 3-3/4 1-3/4 2 - 6 2-1/2 3 1/2 1 3/8 5/8 - 4 2 2 - 8 2-1/2 3 2-1/2 1-1/4 5/8 5/8 - 4-1/2 1-1/8 3 3/8 10 2-1/2 3 4-1/2 1-1/2 5/8 7/8 - 5 1-3/8 3 5/8 12 2-1/2 3 6-1/2 Tolerance on Length 5/16-18 1/2-13 Up to 6": ± 1/16" Over 6": ± 1/8" Description Bolt with threaded areas at both ends--lag screw thread at one end and bolt thread at the other. Standard hanger bolts are designed for insertion into a predrilled pilot hole. The end of the wood thread is designed as a taper which is threaded all the way to its blunt tip. Applications / Advantages Designed to hang material from wooden structures. The lag is wrenched into the wood and the assembly is completed after applying a nut. Used for suspending electrical wiring and sheet metal. Also common in the furniture industry. Material Steel: AISI 1008 & 1010 steel Stainless: Type 303 or 304 stainless steel Core Hardness (Steel only) No. 10 through 3/8 in. diameter, all lengths: Rockwell B80 - B100 Tensile Strength (Steel only) No. 10 through 3/8 in. diameter, all lengths: 74,000 psi. minimum Plating See Appendix-A for plating information. 102 Bolts & Cap Screws Dowel Screws B A A Hanger Bolt & Stud DOWEL SCREWS Diameter & Thread Pitch A Overall Length B Thread Lengths Collar Length 3/4 3/8 - 1 3/8 1/4 1 1/2 - 1-1/4 5/8 1-1/2 Diameter & Thread Pitch A Overall Length B A B Thread Lengths Collar Length 6 2-1/4 1-1/2 Diameter & Thread Pitch Overall Length 5/16-9 Thread Lengths Collar Length 1-3/4 3/4 1/4 2 7/8 1/4 2 7/8 1/4 2-1/2 1-1/8 1/4 2-1/2 1-1/8 1/4 - 3 1-3/8 1/4 3 1-3/8 1/4 5/8 1/4 3-1/2 1-5/8 1/4 3-1/2 1-5/8 1/4 1 1/2 - 1-1/2 3/4 - 4 1-5/8 3/4 1-1/4 1/2 1/4 1-3/4 3/4 1/4 4-1/2 2-1/4 - 1-1/2 3/4 - 2 7/8 1/4 5 2-1/4 1/2 1-3/4 3/4 1/4 2-1/2 1-1/8 1/4 6 2-1/4 1-1/2 2 7/8 1/4 3 1-3/8 1/4 8 3 2 2-1/4 7/8 1/2 3-1/2 1-5/8 1/4 4 2 - 2-1/2 1-1/8 1/4 4 1-5/8 3/4 5 2 1 #6-18 #8-15 1/4-10 3/8-7 #10-11 5/16-9 1/2-6 1/4-10 3 1-3/8 1/4 4-1/2 2-1/4 - 6 3 - 1-1/2 3/4 - 5 2-1/4 1/2 8 3 2 Tolerance on Length Up to 6": ± 1/16" Over 6": ± 1/8" Description A headless fastener with a lag thread at both ends. They are designed to be inserted into a predrilled pilot hole. The end of the wood thread is designed as a taper that is threaded all the way to its blunt tip. Applications / Advantages Used for fastening two pieces of wood so as to keep them permanently in their proper relative position, usually set apart from each other. Material AISI 1008 & 1010 steel Core Hardness 3/16 through 3/8 in. diameter, all lengths: Rockwell B70 - B100 Tensile Strength 3/16 through 3/8 in. diameter, all lengths: 60,000 psi. minimum Plating See Appendix-A for plating information. 103 Cap Screws & Bolts Forged Eye Bolts Plain & Shoulder Patterns D U M R Y E M R Y E S S H J L T H L SHOULDER PATTERN PLAIN PATTERN F ORGED EYEBOLTS, P LAIN PATTERN S Nominal Size H Y R ANSI/ASME B18.15 E L Shank Length Shank Dia. Long Length Short Length Eye ID Nominal Eye OD Eye Sect. Diameter Overall Length M Min Length Full Thread Long Length Short Length Thread Size UNC-2A 1/4 0.25 0.25 0.28 1.00 1.06 1.00 1.06 0.69 0.81 1.19 0.19 0.25 2.06 2.38 0.75 0.75 1/4-20 or .250-20 5/16 0.31 0.31 0.34 1.12 1.19 1.06 1.13 0.81 0.94 1.44 0.25 0.31 2.44 2.75 0.81 0.75 5/16-18 or .3125-18 3/8 0.38 0.38 0.41 1.25 1.38 1.12 1.25 0.94 1.06 1.69 0.31 0.38 2.81 3.19 0.88 0.75 3/8-16 or .375-16 7/16 0.44 0.44 0.47 1.38 1.50 1.13 1.25 1.00 1.12 1.81 0.34 0.41 3.06 3.44 1.00 0.75 7/16-14 or .4375-14 1/2 0.50 0.50 0.53 1.50 1.62 1.13 1.25 1.12 1.25 2.12 0.44 0.50 3.50 3.88 1.12 0.75 1/2-13 or .500-13 9/16 0.56 0.56 0.59 1.62 1.75 1.21 1.34 1.19 1.31 2.25 0.47 0.53 3.75 4.12 1.25 0.84 9/16-12 or .5625-12 5/8 0.62 0.62 0.66 1.75 1.88 1.31 1.44 1.31 1.44 2.56 0.56 0.62 4.19 4.56 1.38 0.94 5/8-11 or .625-11 3/4 0.75 0.75 0.78 2.00 2.12 1.50 1.62 1.44 1.56 2.81 0.62 0.69 4.69 5.06 1.62 1.13 3/4-10 or .750-10 7/8 0.88 0.88 0.91 2.25 2.38 1.75 1.88 1.56 1.69 3.19 0.75 0.81 5.31 5.69 1.81 1.31 7/8-9 or .875-9 1 1.00 1.00 1.06 2.50 2.62 1.94 2.06 1.69 1.81 3.56 0.88 0.94 5.94 6.31 2.06 1.50 1-8 or 1.000-8 1-1/8 1.12 1.12 1.19 2.75 2.88 2.13 2.26 1.94 2.06 4.06 1.00 1.06 6.69 7.06 2.31 1.69 1-1/8-7 or 1.125-7 1-1/4 1.25 1.25 1.34 3.00 3.12 2.38 2.50 2.12 2.25 4.44 1.09 1.16 7.31 7.69 2.50 1.88 1-1/4-7 or 1.250-7 1-1/2 1.50 1.50 1.59 3.50 3.62 2.75 2.87 2.44 2.56 5.19 1.31 1.38 8.56 8.94 3.00 2.25 1-1/2-6 or 1.500-6 1-3/4 1.75 1.75 1.84 3.75 3.88 3.18 3.31 2.75 3.00 6.00 1.50 1.62 9.50 10.12 3.19 2.62 1-3/4-5 or 1.750-5 2 2.00 2.00 2.09 4.00 4.25 3.62 3.87 3.06 3.44 6.88 1.75 1.88 10.56 11.44 3.38 3.00 2-4-1/2 or 2.000-4.50 2-1/2 2.50 2.50 2.62 5.00 5.25 4.50 4.75 3.81 4.19 8.50 2.19 2.31 13.19 14.06 4.25 3.75 2-1/2-4 or 2.500-4 104 Plain & Shoulder Patterns Bolts & Cap Screws Forged Eye Bolts ANSI/ASME B18.15 F ORGED EYEBOLTS , SHOULDER PATTERN S Nominal Size Shank Diam. H Y Shank Length Long Short Length Length R Eye ID Nominal Eye OD E L M J Min Length Full Eye Thread Overall Sect. Length Long Short Diam. Length Length Thread Size UNC-2A D T U Center Radius line Eye Shoulder Shoulder Under Diam. Height To Shoulder Shoulder 0.25 0.25 0.28 1.00 1.06 1.00 1.06 0.69 0.81 1.19 0.19 0.25 2.22 2.53 0.75 0.75 1/4-20 or .250-20 0.69 0.81 0.50 0.56 0.12 0.19 0.015 0.025 5/16 0.31 0.31 0.34 1.12 1.19 1.06 1.13 0.81 0.94 1.44 0.25 0.31 2.66 2.97 0.81 0.75 5/16-18 or .3125-18 0.88 1.00 0.56 0.62 0.12 0.19 0.015 0.025 3/8 0.38 0.38 0.41 1.25 1.38 1.12 1.25 0.94 1.06 1.69 0.31 0.38 3.09 3.47 0.88 0.75 3/8-16 or .375-16 1.06 1.19 0.62 0.69 0.12 0.19 0.015 0.025 7/16 0.44 0.44 0.47 1.38 1.50 1.13 1.25 1.00 1.12 1.81 0.34 0.41 3.41 3.78 1.00 0.75 7/16-14 or .4375-14 1.19 1.31 0.75 0.81 0.19 0.25 0.015 0.025 1/2 0.50 0.50 0.53 1.50 1.62 1.13 1.25 1.12 1.25 2.12 0.44 0.50 3.81 4.19 1.12 0.75 1/2-13 or .500-13 1.31 1.44 0.88 0.94 0.19 0.25 0.015 0.025 9/16 0.56 0.56 0.59 1.62 1.75 1.21 1.34 1.19 1.31 2.25 0.47 0.53 4.19 4.56 1.25 0.84 9/16-12 or .5625-12 1.50 1.62 0.94 1.00 0.22 0.28 0.020 0.045 5/8 0.62 0.62 0.66 1.75 1.88 1.31 1.44 1.31 1.44 2.56 0.56 0.62 4.56 4.94 1.38 0.94 5/8-11 or .625-11 1.59 1.72 1.00 1.06 0.25 0.31 0.020 0.045 3/4 0.75 0.75 0.78 2.00 2.12 1.50 1.62 1.44 1.56 2.81 0.62 0.69 5.06 5.50 1.62 1.12 3/4-10 or .750-10 1.72 1.91 1.12 1.25 0.25 0.31 0.020 0.045 7/8 0.88 0.88 0.91 2.25 2.38 1.75 1.88 1.56 1.69 3.19 0.75 0.81 5.75 6.19 1.81 1.31 7/8-9 or .875-9 2.03 2.22 1.31 1.44 0.31 0.38 0.040 0.065 1 1.00 1.00 1.06 2.50 2.62 1.94 2.06 1.69 1.81 3.56 0.88 0.94 6.44 6.88 2.06 1.50 1-8 or 1.000-8 2.22 2.41 1.50 1.62 0.38 0.44 0.060 0.095 1-1/8 1.12 1.12 1.19 2.75 2.88 2.13 2.26 1.94 2.06 4.06 1.00 1.06 7.31 7.75 2.31 1.69 1-1/8-7 or 1.125-7 2.59 2.78 1.69 1.81 0.44 0.50 0.060 0.095 1-1/4 1.25 1.25 1.34 3.00 3.12 2.38 2.50 2.12 2.25 4.44 1.09 1.16 8.00 8.44 2.50 1.88 1-1/4-7 or 1.250-7 2.84 3.03 1.88 2.00 0.50 0.56 0.060 0.095 1-1/2 1.50 1.50 1.59 3.50 3.62 2.75 2.87 2.44 2.56 5.19 1.31 1.38 9.22 9.72 3.00 2.25 1-1/2-6 or 1.500-6 3.19 3.44 2.12 2.25 0.50 0.62 0.060 0.095 1-3/4 1.75 1.75 1.84 3.75 3.88 3.18 3.31 2.75 3.00 6.00 1.50 1.62 10.50 11.12 3.19 2.62 1-3/4-5 or 1.750-5 3.88 4.12 2.50 2.62 0.50 0.62 0.060 0.095 2.00 2.09 4.00 4.12 3.62 3.79 3.06 3.44 6.88 1.75 1.88 11.53 12.22 3.38 3.00 2-4-1/2 or 2.000-4.50 4.25 4.50 2.88 3.00 0.62 0.75 0.060 0.095 1/4 2 2.00 Description A forged bolt without welds, with a head in the form of an open or closed anchor ring. Bolt shall have a unified thread pitch. Shoulder pattern eyebolts shall have an unthreaded shoulder below the anchor ring which is greater in diameter than the threaded shank. Applications/ Advantages Used in applications where a forged shank is required, ie. in a rigging when mounted atop a uniformly distributed weight. Material Eyebolts shall be made from a carbon steel which conforms to the following chemical composition requirements-- Carbon: 0.48% maximum; Manganese: 1.00% maximum; Phosphorus: 0.040% maximum; Sulfur: 0.050 maximum; Silicon: 0.15-0.35% Heat Treatment Bolts shall be liquid quenched and tempered before machining the threaded end. Grain Size ASTM No. 5 or finer Tensile Strength 65,000 - 85,000 psi. Yield Strength 30,000 psi. minimum Elongation in 2 in. 30% minimum Reduction of Area 60% minimum Plating See Appendix-A for plating information. 105 Cap Screws & Bolts Slotted Flat Cap Screws ‡ L A A MIN EDGE OF HEAD MAY BE ROUNDED OR FLAT T R J 80˚82˚ C F PROTRUSION GAUGE B H ‡Length of a slotted flat cap screw is measured from the top of the head to the extreme end of the screw. SLOTTED FLAT COUNTERSUNK HEAD CAP SCREWS Nominal Size or Basic Screw Diameter ANSI B18.6.2 F A H J T R C Body Diameter Head Diameter Head Height Slot Width Slot Depth Fillet Radius Protrusion Above Gaging Diameter Max Min Max, Edge Sharp B Min,Edge Rounded or Flat Ref Max Min Max Min Max Max Min Gaging Diameter 1/2 0.5000 0.5000 0.4930 0.875 0.791 0.210 0.106 0.091 0.103 0.068 0.200 0.071 0.049 0.756 5/8 0.6250 0.6250 0.6170 1.125 1.020 0.281 0.133 0.116 0.137 0.091 0.250 0.085 0.058 0.982 3/4 0.7500 0.7500 0.7420 1.375 1.251 0.352 0.149 0.131 0.171 0.115 0.300 0.099 0.068 1.208 Nominal Screw Length Nominal Screw Size Tolerance on Length 1/2 thru 3/4 Up to 1 in., incl. Over 1 to 2-1/2 in., incl. Over 2-1/2 to 6 in., incl. -0.03 -0.06 -0.08 Description Flat, countersunk screw with a flat top surface, milled slot, and a conical bearing surface with a head angle of 82°. Applications/ Advantages For assembling close tolerance machinery where head clearance is critical. Material AISI 1006 - 1050 or equivalent steel. Core Hardness 1/2 through 3/4 in. diameter, all lengths: Rockwell B80 - B100 Proof Load 1/2 through 3/4 in. diameter, all lengths: 55,000 psi. Tensile Strength 1/2 through 3/4 in. diameter, all lengths: 74,000 psi. minimum Thread Length The length of full-form thread shall be equal to twice the basic screw diameter plus 0.250 in. with a tolerance of +0.188 in.. Plating See Appendix-A for plating information. 106 Bolts & Cap Screws Square Bolts C H R H Cut Thread Rolled Thread R B B LT o 25 Approx ‡ W LT o 25 Approx L‡ L UNDERSIDE OF HEAD ANSI/ASME B18.2.1 S QUARE BOLTS Nominal Size or Basic Product Diameter B W C Body Diameter Width Across Flats Width Across Corners Max Max Max Min Min H Min R Head Height Max Min LT Radius of Fillet Max Min Thread Length for Bolt Lengths 6 in. & Shorter over 6 in. Basic Basic 1/4 0.2500 0.260 0.237 0.375 0.362 0.530 0.498 0.188 0.156 0.03 0.01 0.750 1.000 5/16 0.3125 0.324 0.298 0.500 0.484 0.707 0.665 0.220 0.186 0.03 0.01 0.875 1.125 3/8 0.3750 0.388 0.360 0.562 0.544 0.795 0.747 0.268 0.232 0.03 0.01 1.000 1.250 7/16 0.4375 0.452 0.421 0.625 0.603 0.884 0.828 0.316 0.278 0.03 0.01 1.125 1.375 1/2 0.5000 0.515 0.482 0.750 0.725 1.061 0.995 0.348 0.308 0.03 0.01 1.250 1.500 5/8 0.6250 0.642 0.605 0.938 0.906 1.326 1.244 0.444 0.400 0.06 0.02 1.500 1.750 3/4 0.7500 0.768 0.729 1.125 1.088 1.591 1.494 0.524 0.476 0.06 0.02 1.750 2.000 7/8 0.8750 0.895 0.852 1.312 1.269 1.856 1.742 0.620 0.568 0.06 0.02 2.000 2.250 1 1.0000 1.022 0.976 1.500 1.450 2.121 1.991 0.684 0.628 0.09 0.03 2.250 2.500 1 1/8 1.1250 1.149 1.098 1.688 1.631 2.386 2.239 0.780 0.720 0.09 0.03 2.500 2.750 1 1/4 1.2500 1.277 1.223 1.875 1.812 2.652 2.489 0.876 0.812 0.09 0.03 2.750 3.000 1 3/8 1.3750 1.404 1.345 2.062 1.994 2.917 2.738 0.940 0.872 0.09 0.03 3.000 3.250 1 1/2 1.5000 1.531 1.470 2.250 2.175 3.182 2.986 1.036 0.964 0.09 0.03 3.250 3.500 Nominal Screw Size Tolerance on Length Nominal Screw Length Up to 1 in., incl. Over 1 in. to 2 1/2 in., incl. -0.04 Over 2 1/2 in. to 4 in., incl. +0.04 -0.06 Over 4 in. to 6 in., incl. +0.06 -0.10 Longer than 6 in. 1/4 to 3/8 +0.02 -0.03 +0.02 +0.10 -0.18 7/16 and 1/2 +0.02 -0.03 +0.04 -0.06 +0.06 -0.08 +0.08 -0.10 +0.12 -0.18 9/16 to 3/4 +0.02 -0.03 +0.06 -0.08 +0.08 -0.10 +0.10 -0.10 +0.14 -0.18 7/8 and 1 .... .... +0.08 -0.10 +0.10 -0.14 +0.12 -0.16 +0.16 -0.20 1 1/8 to 1 1/2 .... .... +0.12 -0.12 +0.16 -0.16 +0.18 -0.18 +0.22 -0.22 ‡Length of a square bolt is measured from the underhead bearing surface to the extreme end of the bolt. Description A low or medium carbon steel, externally threaded mechanical device 1/4" diameter or larger, with a trimmed square shaped external wrenching head. Applications/ Advantages Offers greater bearing surface for wrenching than hex head bolts. Material Bolts shall be made from a carbon steel which conforms to the following chemical composition requirements-Phosphorus: 0.06% maximum; Sulfur: 0.15% maximum Hardness Bolts of a length less than 3 times diameter: Rockwell B69-100 Bolts of a length 3 times diameter and longer: Rockwell B100 maximum Tensile Strength 60,000 psi. minimum Elongation in 2 in. 18% minimum Plating See Appendix-A for plating information. 107 Cap Screws & Bolts External Thread Dimensions E XTERNAL T HREADS - CLASS 2A 108 Major Diameter Series Designation Allowance 4-40 UNC 6-32 Nominal Size ASME B1.1 Pitch Diameter Max Min Max Min Tolerance 0.0008 0.1112 0.1061 0.0950 0.0925 0.0025 UNC 0.0008 0.1372 0.1312 0.1169 0.1141 0.0028 8-32 UNC 0.0009 0.1631 0.1571 0.1428 0.1399 0.0029 10-24 UNC 0.0010 0.1890 0.1818 0.1619 0.1586 0.0033 10-32 UNF 0.0009 0.1891 0.1831 0.1688 0.1658 0.0030 1/4-20 UNC 0.0011 0.2489 0.2408 0.2164 0.2127 0.0037 1/4-28 UNF 0.0010 0.2490 0.2425 0.2258 0.2225 0.0033 5/16-18 UNC 0.0012 0.3113 0.3026 0.2752 0.2712 0.0040 5/16-24 UNF 0.0011 0.3114 0.3042 0.2843 0.2806 0.0037 3/8-16 UNC 0.0013 0.3737 0.3643 0.3331 0.3287 0.0044 3/8-24 UNF 0.0011 0.3739 0.3667 0.3468 0.3430 0.0038 7/16-14 UNC 0.0014 0.4361 0.4258 0.3897 0.3850 0.0047 7/16-20 UNF 0.0013 0.4362 0.4281 0.4037 0.3995 0.0042 1/2-13 UNC 0.0015 0.4985 0.4876 0.4485 0.4435 0.0050 1/2-20 UNF 0.0013 0.4987 0.4906 0.4662 0.4619 0.0043 9/16-12 UNC 0.0016 0.5609 0.5495 0.5068 0.5016 0.0052 9/16-18 UNF 0.0014 0.5611 0.5524 0.5250 0.5205 0.0045 5/8-11 UNC 0.0016 0.6234 0.6113 0.5644 0.5589 0.0055 5/8-18 UNF 0.0014 0.6236 0.6149 0.5875 0.5828 0.0047 3/4-10 UNC 0.0018 0.7482 0.7353 0.6832 0.6773 0.0059 3/4-16 UNF 0.0015 0.7485 0.7391 0.7079 0.7029 0.0050 7/8-9 UNC 0.0019 0.8731 0.8592 0.8009 0.7946 0.0063 7/8-14 UNF 0.0016 0.8734 0.8631 0.8270 0.8216 0.0054 1-8 UNC 0.0020 0.9980 0.9830 0.9168 0.9100 0.0068 1-14 UNS 0.0017 0.9983 0.9880 0.9519 0.9463 0.0056 1 1/8-7 UNC 0.0022 1.1228 1.1064 1.0300 1.0228 0.0072 1 1/8-12 UNF 0.0018 1.1232 1.1118 1.0691 1.0631 0.0060 1 1/4-7 UNC 0.0022 1.2478 1.2314 1.1550 1.1476 0.0074 1 1/4-12 UNF 0.0018 1.2482 1.2368 1.1941 1.1879 0.0062 1 3/8-6 UNC 0.0024 1.3726 1.3544 1.2643 1.2563 0.0080 1 1/2-6 UNC 0.0024 1.4976 1.4794 1.3893 1.3812 0.0081 1 3/4-5 UNC 0.0027 1.7473 1.7268 1.6174 1.6085 0.0089 2-4.5 UNC 0.0029 1.9971 1.9751 1.8528 1.8433 0.0095 2 1/2-4 UNC 0.0031 2.4969 2.4731 2.3345 2.3241 0.0104 2 3/4-4 UNC 0.0032 2.7468 2.7230 2.5844 2.5739 0.0105 3-4 UNC 0.0032 2.9968 2.9730 2.8344 2.8237 0.0107
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