Computerized Flat Knitti ng Mach i ne with Si x-System... EX

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Computerized Flat Knitting Mach ine with Six-System Tandem Capa bility
NewSES
A PAIR OF VERSATILE SIX-SYSTEM
MACHINES FOR HIGH PRODUCTIVITY.
The NewSES236FF and NewSES236-S are versatile, high-speed machines featuring six
knitting systems for very high productivity. Both feature a 90-inch ( 229-centimeter ) knitting
width and tandem operation as a twin triple-system machine. High-speed productivity of the
NewSES236FF, in particular, approaches that of circular machines. The NewSES236FF also
boasts the capability to perform ultrafine gauge ( E16~18) flatbed knitting, allowing lightweight
garments with multi-colored patterns. The full sinker system featured on the NewSES236-S
further offers impressive pattern variations as well. High production quality and consistency
can be assured on both NewSES236 models with the optional DSCS® Digital Stitch Control
System. Finally, with newly revamped NewSES features, both models provide increased memory
capacity, a user-friendly control panel with improved interface, and even higher productivity.
234FF
Knitting
Width
Knitran®
Systems
UltraLightweight
Carriage
Tandem
Operation
Belt-Drive
Operation
Tough
Needle Bed
236FF
Gauge Range
236-S
Gauge
Conversion
Solenoid
Needle
Selection
Stitch
Presser
Knitting Technology
All-new controller and
LCD monitor
The Shima Seiki spring-type
moveable full sinker system
The NewSES236FF and NewSES236-S machines feature a brand-new computer-control unit
with a significant increase in memory capacity.
The NewSES controller boasts 50% more capacity as compared with the previous SES line, at
12,582,912 bits or 1,024 wales×4,096 addresses.
In addition to floppy disks, the new
controller can accept USB memory
input, further increasing data capacity for knitting complex knits. Also
standard is a network interface
which opens up new possibilities in
filesharing and production management using Shima Network Solutions. A backup power supply is also
standard, allowing work to resume after power
failures. The new control panel features a simple
monochromatic LCD monitor with an improved
graphic interface for intuitive operation. The eyelevel display offers improved ergonomics, while
menu-interactive function buttons offer easy
input and editing. The menu also features multilingual capability, available in 10 languages.
The NewSES236-S features our original springtype moveable full sinker system, based directly
on the proven sinker configuration found in our
glove knitting machines. Unlike conventional
forced-operation type sinkers, the spring-type
mechanism provides gentle holddown movement
which prevents the fabric from being subject to
undue force. Consequently, significant improvements in quality and texture for complicated
structure patterns and dimensional fabrics are
achieved. And with the combined use of our stitch
presser, pattern variety previously unimaginable
with conventional sinkers can now be had with
ease.
Tandem capability for 6-system or
2× 3-system operation
Our six-system machines incorporate twin carriages, each with a triple-system setup featuring
two Knitran® systems and an extra knitting system.
While both carriages can be used together along
the entire width of the needle bed for knitting wide
panels in six-system mode, the carriages can be
separated into two triple systems for knitting two
identical pieces simultaneously. Tandem operation capability thereby allows the machine to
perform two separate roles, significantly increasing the versatility and flexibility of the machine.
A
B
C
A&B : 6-system use
236-S
option
Full-Time
Sinker
Digital
Knitting
Takedown
Rollers
Dust
Cleaner
A&C : 2x3-system tandem use
Schedule
Knit
Back-Lit
LCD Panel
Sinker release
Sinker holddown
The world’s first
digital stitch device (optional)
Both the NewSES236FF
and NewSES236-S can be
optionally equipped with
Shima Seiki’s proven Digital Stitch Control System
(DSCS®). Considered one
of the most significant
breakthroughs in flatbed
knitting technology, our
®
patented DSCS continuously adjusts yarn feed
and tension to yield loop
consistency with tolerance
to within a remarkable
± 1%. The result is quality
control capability that is virtually impossible with
conventional analog systems. In addition to being an essential element in quality-controlled
®
shaping and integral garment production, DSCS
allows consistency among different batches and
repeat orders as well.
Network
Interface
Pattern
Memory
USB
Memory
Interface
Back-up
Power
DIMENSIONS
Average Weight
1,750kg ( 3,850 lb. )
1,770kg ( 3,894 lb. )
NewSES236FF
2015
2050
NewSES236-S
549
665
1360
60
2760
Actual weight is dependent upon gauge
and optional equipment.
90
2650
2830
4400
90
785
785
160
665
855
30
All dimensions are in millimeters.
SPECIFCATIONS
Type
Knitting width
Tandem width
Gauge
* By special order only.
NewSES236FF
NewSES236-S
Variable stroke. Max 90" ( 229cm )
40" ( 102cm ) 腾2
7* · 8* · 10* · 12* · 14 · 16 · 18
6 · 7 · 8 · 10 · 12 · 14 · 16
Knitting speed
Max 1.2m/sec. Knitting speed varies according to gauge and knitting condition. Variably adjustable speed levels. 10 additional programmable speeds.
Stitch density
60 levels, electronically controlled.
Racking
Knitting system
Transfer
Motor-driven racking mechanism.
6 ~ 14G : Max 2 - inch racking. 1/2 and1/4 pitch also available from any position.
16 &18G : Max 2 - inch racking. 1/2 pitch also available from any position.
Double KNITRAN ®腻single knitting system. Twin carriage.
Simultaneous transfer ( KNITRAN ® system only ) , front or back, independent of carriage direction. Split stitch.
Stitch presser
Special motor-driven system allows individual adjustment for on/off in knit and transfer.
Sinker system
---
Needle selection
Takedown device
DSCS ®
Spring-type moveable full-sinker system.
Full jacquard selection via special solenoid actuators.
Main roller : Changeable 31 levels, automatically adjustable on each level.
Sub roller : Changeable 31 levels, automatically adjustable on each level. Automatic opening and closing.
Option. 1 Consistent loop length by digital control method. Left side. Left side yarn feed roller. 2 Yarn feed : 8 positions.
Side tension
16 on each side
Yarn carriers
16 carriers
Top tensions
32 tension devices
One-touch easy threading. Large knots cause machine stop. Small knots cause 0-9 courses at specified knot detection speed, then automatically resume at set speed.
Stop motion
Drive system
Cleaner
Yarn break, large knot, wraparound check, shock detection, piece count, over-torque, program error, etc.
Belt drive. AC servo motor. No lubrication necessary.
Special blower operated cleaner.
Safety devices 3
Full safety cover for noise-suppression and dust-proofing with stop motion sensor and interlock mechanism. Stop button. Power supply disconnecting device.
Ultra-low speed “crawl” setting. Indicator lamps ( see below ) .
Operation lamp
Green/normal operation. Flashing green/normal stop. Flashing amber/abnormal stop.
CONTROLLER
Data input
Pattern memory
Control system
3.5"floppy disk. USB memory interface. 10/100 BASE - T network.
12,582,912 bits ( 1,024 wales腾4,096 addresses )
Stored program for flat knitting machine.
Control display
Monochrome LCD panel. Editing possible via display panel operation. Available in English, French, Italian, Spanish, Portuguese, German, Turkish, Chinese, Korean and Japanese.
Back-up power
Power supply for resuming knitting after power failure.
Power
3 phase AC200V腽10%
3.0KVA
OPTION : (1 ) DSCS .
®
3.5KVA
( 2 ) Right side yarn feed roller.
SAFETY NOTICE
( 3 ) CE Mark.
In order to ensure safe operation of the equipment, plevew all operation manuals carefully before use.
Shimatronic, Knitran and DSCS are registered trademarks of Shima Seiki Mfg., Ltd.
Shima Seiki maintains a policy of continuous improvement for its products, and therefore specifications
and appearances are subject to change without notice.
Please contact your nearest authorized sales representative for the latest information.
SHIMA SEIKI MFG., LTD.
85 Sakata Wakayama Japan
TEL+81-73 - 474-8210 FAX+81- 73- 474-8270
SHIMA SEIKI EUROPE, LTD.
Sills Road, Willow Farm Business Park,
Castle Donnington, Derbyshire DE74 2US U.K.
TEL 01332-814770 FAX 01332- 850272
SHIMA SEIKI U.S.A., INC.
22 Abeel Road Monroe Twp., New Jersey 08831, U.S.A.
TEL 609-655-4788 FAX 609-655-8463
SHIMA SEIKI MFG., LTD., TAIPEI BRANCH
1F, 30, Lane 583, Ruey Kuang Rd., Neihu, Taipei 114, TAIWAN R.O.C.
TEL 886-2-8752-3388 FAX 886-2-8797-5522
NewSES236FF/236-S
Printed in Japan
URL http://www.shimaseiki.co.jp Email [email protected]