SYLLABUS OF METRO CONSTRUCTION (CIVIL) – FULL ONE YEAR CURRICULUM (SEMESTER 1 & 2) Designed in 2014 By Government of India Ministry of Labour & Employment (DGE&T) FORMAT 1. Cover Page 2. Title 3. General Information 4. Week wise contents of TT and TP (In tabular form) 5. Tools and Equipment list- broad specification 6. List of the consumable 7. Trade testing and certification 8. Further learning options 9. List of Trade Committee Members GENERAL INFORMATION 1.Name of the Course 2. N.C.O. Code No. 3.Qualification Pack Code No. 4.Duration of Training 5.Entry Qualification 6.Unit Strength 7.Space Norms 8.PowerNorms Metro Construction (Civil) – Full One Year Curriculum (Semester 1 & 2) Twelve months (Two semesters of six Months each) 10th pass, 12th pass, ITI pass with 0 - 2 years’ experience in any one of the following engineering trades: 1. Draughtsman civil 2. Electrician 3. A/c and Refrigeration 4. Surveyor 5. Fitter 6. Painter (gen) 7. Wiremen 8. Architectural assistant 9. Interior Decoration and Deign 10. Sheet metal 11. Steel fabricator 12. Carpenter 20 Trainees( -each batch of 20 Trainees) a) Class room: 30sqm. b) Workshop: 80 sqm. a) Class room: 1kw (6000lumen) b) Workshop:2kw (30,000lumen) 9.Job Role: At the end of course the trainee will be able to: Describe and demonstrate the importance on managing work, effectively managing manpower, materials and resources at the construction site. List and describe types of metro, method statement for metro and different methods of metro construction. Describe and demonstrate the use of various tools, materials and equipment used for stone, brick and block masonry. Demonstrate how to perform simple stone, brick and block masonry tasks, ensure that workers follow proper housekeeping practices before, during and after construction activities. Enforce safety at the site when masons are involved in different construction activities Describe types of road, preparation of subgrade and sub base, demonstrate methods compaction and testing, elaborate about super elevate on and chamber, traffic control devices. Describe types of scaffold and uses, planning and erection of scaffolding work, risks involved and control, inspection and maintenance. List and describe types of metro, method statement for metro and different methods of metro construction. Describe and demonstrate the use of various tools, materials and equipment used for stone, brick and block masonry. Demonstrate how to perform simple stone, brick and block masonry tasks, ensure that workers follow proper housekeeping practices before, during and after construction activities. Enforce safety at the site when masons are involved in different construction activities Describe types of road, preparation of subgrade and sub base, demonstrate methods compaction and testing, elaborate super elevation and chamber, traffic control devices. Describe types of scaffold and uses, planning and erection of scaffolding work, risks involved and control, inspection and maintenance. Co-ordinate all aspects of Tunnel, piling, diaphragm wall construction in order to ensure proper construction as per plans and specifications Co-ordinate the proper storage of materials at the construction site in order to prevent damage and wastage of materials Enforce safe practices of construction to prevent accidents from happening Supervise all aspects of segment casting in order to ensure proper construction as per plans and specifications Supervise lifting and erection operations to ensure all loads are lifted as per schedule in a safe manner Describe the purpose and applications of welding Describe and demonstrate the use of various tools, materials and equipment used for welding Demonstrate how to perform oxyacetylene welding Ensure that workers follow proper housekeeping practices before, during and after welding activities Enforce safety at the site when welding works are involved in different construction activities 10.Instructor’s Qualification Training officer/Instructor–2no’s Workshop attendant–1 no 11.Instructor’s/Trainer’s Qualification (a) Academic Qualification: (i)Graduate in Civil Engineering OR (ii) Diploma in Civil Engineering (b)Technical Qualification: For graduate civil engineer at least 2 years exp in civil construction OR For Diploma civil engineer at least 4 years of exp in civil construction. (c)Desirable Qualification: For graduate civil engineer at least 2 years exp in metro construction OR For Diploma civil engineer at least 4 years of exp in metro construction. Syllabus for Metro Construction (Civil) – Full One Year Curriculum First Semester (Semester Code No. – MCC: SEM-I) Duration: Six Months Syllabus for TP01 and TT01 Week wise content Index of First Semester Sl. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Contents Heading Week No. 1,2,3 Practical English grammar, reading and writing in English Computer basics, Microsoft Word 4,5,6 and typing, Reading drawings and Construction mathematics Communication skills, 7,8,9,10 Interpersonal skills, Time management, presentation skills Theory MCC-100 Basic English I MCC-200 Computing Skills I MCC-300 Soft Skills I Duration 3 weeks 3weeks 4weeks 11,12 Pile Load test MCC-400 Introduction to Metro Construction and Piling co- ordination 13,14 Identify types of steel, Bar bending tying, threading of steel , Mixing of concrete, testing of concrete, Types of excavation, Shoring MCC-500 Steel Co-ordination, Concrete and Excavation Co-ordination 3 weeks Erection and lifting operations, Diaphragm Construction Procedure MCC-600 Erection and Lifting Coordination , Diaphragm wall Coordination 2 weeks 15,16 Inspection, Preparation and execution of area, Types of stores, MCC-700 Reporting Procedures, Surface Management, 17,18,19 Storage and preservation Material Management, methods, Sub-grade Roadwork Management preparation, Compaction of Soil, Traffic control devices 20,21,22, OJT /Site Visit/Project work 23 Revision 24 25,26 Examination 1 weeks 3 weeks 4 weeks 1 week 2 weeks Syllabus for Metro Construction (Civil) – Full One Year Curriculum Second Semester (Semester Code No. – MCC: SEM-II) Duration: Six Months Syllabus for TP02 and TT02 Week wise content Index of Second Semester Sl. No. Week No 1. 1 2. 2,3 3. 4,5,6 4. Contents Heading Practical Theory Duration Plain English , Spoken English Page Layout, PowerPoint, Excel ,Internet dealing with Colleagues, Professional Conduct, Dealing with difficult people, Etiquette I meetings, Netiquette, Etiquette in and around the office MCC-800 Basic English II MCC-900 Computing Skills II MCC-1000 Soft Skills II 3weeks 7 Tunnelling methods and safety methods MCC-1100 Tunnel Co-ordination 1week 5. 8 Requirement for safety, Risk assessment Types of scaffold, Risk controls, Inspection and maintenance MCC-1200 Safety & Scaffold Management 1week 6. 9 Types of masonry and processes MCC-1300 Masonry 1week 7 10 Types, construction procedure, Shifting and lifting segments Segment Casting MCC-1400 Launching Co-ordination & Segmental Casting Coordination 1 week 8 11 to 22 9 10 1week 2weeks OJT/Site visit /Project work 11+1 weeks 23,24 Revision 2 weeks 25,26 Examination 2weeks Syllabus for Metro Construction (Civil) – Full One Year Curriculum First Semester (Semester Code No –MCC: SEM-I) Duration: Six Months Syllabus for TP01 and TT01 Week No. 1,2,3 Trade Practical INDUCTION TRAINING: Describe and list the eight parts of speech – Pronoun, Verb, Adjectives, Adverbs, Preposition, Conjunction and Interjection. Practice using tenses appropriately in speech and while writing English Practice using punctuation correctly and as needed while writing English Differentiate between active voice and passive voice Read English fluently Practice reading comprehension Write English correctly without mistakes Practice writing flow and write essays effectively Trade Theory Grammar - parts of speech, tenses, punctuation, voices, direct, indirect speech Reading skills - definition, reading comprehension, importance of reading comprehension, Importance of Skilful Reading Comprehension, Reading Fluency and Instruction, tips to help improve reading Writing Skills – steps to writing process, drafting, writing flow, rules for using bullet points, planning an essay, using quotes, paragraph structure 4,5,6 List and describe different types of computers, operation systems List and describe parts of a desktop computer, functions of various keys on the keyboard List and describe the external and internal parts of a CPU, common computer peripherals Setup a desktop computer or laptop computer, migrate files and settings Perform various tasks on the computer and Install computer peripherals correctly Practice creating, editing, basic formatting and printing of documents in Microsoft word Practice and develop tying skill Practice reading drawings Calculate areas and Volume for common shapes. Computer Basics - Introduction to computers, different types of computers, operating systems, types of operating systems, basic parts of a desktop computer, types of desktop applications, computer peripherals, setting up a computer, laptop, installing peripherals, operating system and its components, computer’s file system, opening applications, computer safety and maintenance, backing up the computer, troubleshooting methods MS word and Typing Skills – Basic formatting in word documents, main toolbar, formatting the document, formatting paragraphs, cut, copy, paste, formatting text, numbered and bulleted lists, headers footers, creating tables, printing, developing typing skills, one handed typing and keyboards, ergonomics Reading drawings and construction mathematics 7,8,9,10 Practice effective communication and active listening Differentiate between all types of listeners Practice tips to improve active learning ability Practice effective verbal and nonverbal communication Differentiate between attitude and behaviour Practice conflict resolution Practice effective time management Practice proper presentation techniques Communication skills – Introduction, importance of communication, communication process, communication problems, active listening, types of listeners, tips to improve Active Listening Ability, Effective verbal and nonverbal communication Interpersonal skills – introduction, body language, assertiveness, clarity, rapport building, Positive attitude and behaviour, resolving conflict, teamwork, peer relationship Time management - Introduction, tips, planning and organization, Using Time Effectively Presentation skills – Introduction, definition, delivery methods, preparation and planning, visuals, Verbal skills, Voice and pronunciation, Effective Use of Presentation Tools, Top Five Slide Key Points Personal appearance and grooming – Introduction, Basic Social Etiquette, first impressions, business formal attire, telephone etiquette, dining etiquette, Tips to Improve Self-Confidence, Building Self-Esteem, improve motivation, personal change and goal setting 11 Site Visit and practical: Observe and record the activities carried out during preparation of area for piling. Site Visit and practical: Observe and record the activities carried out during pile load test. Site Visit and practical: Note down the steps carried out during excavation of pile Site Visit and practical: Observe and note down the method of shoring carried out at site Site Visit and practical: Observe and note down the types of inspection carried out in Material management. Site Visit and practical: Note down the stacking and storage procedure Site Visit and practical: Note down the steps for concrete piling Site Visit and practical: Observe and record the procedure followed in cage preparation for piling Role of a supervisor, Supervisor functional role from a construction company, the supervisor as manager Managing manpower, rewards, and motivational techniques Components, objectives , Functions of material management, planning, purchasing, receiving , inspection Time management processes, effective factors on time management, Importance of time management. Preparation of area for piling, piling types, Classification of pile concerning type of material, purpose of piling, Advantages and Drawbacks of different pile material Plate load test method payment and measurement, basis of payment Methods of shoring, Buildings, trenches, soil nailing , ships, types of bentonite and its uses, Types of piling machine Weigh batching, casting of concrete, breaking of pile heads, Pile cage assembly, heavy duty cage formers 12 Site Visit and practical Observe and note down the types of steel used in construction site Site Visit and practical Observe and note down the tools and equipment used in bar bending Site Visit and practical Observe and record the different types of ties and note down the steps followed in rebar tying Site Visit and practical: Note down the types of thread Site visit and practical: Observe and note down the procedure involved for preparation for steel by following different types of process a) open hearth process b) Bessemer converter c) electric furnace d) continuous casting e) oxygen lance method Steel types- High carbon, Mild, medium carbon, stainless steel, high speed, cobalt, nickel chromium, aluminium, chromium steel Bar bending tools – bar bending lever, hook/tying hook, tape measure, Vernier caliper etc, storage and maintenance of tools, bar bending materials, different types of rebar, bar bending power tools and machine, rebar cutting machine, bending machine, power tool precautions Bar bending schedule, shapes of links, hooks and stirrups, preparation of BBS, advantages Rebar tying wire or binding wire, different types of ties, rebar tying hand tools and power tools, bar bending power tool, PVC coated binding wire, identifying rebars and formers, straighten, measure, cut and tie rebar, measuring , cutting , tying rebar , uses of couplers Threading of steel , types of thread, laps of the main reinforcement, distribution reinforcement, stacking of steel, objectives before storing, correct method of stacking , tips on storing coils of rebar, sleeper logs placement, incorrect stacking of rebar and sleeper logs placement , Methods for Protection of Steel from Corrosion, reuse of steel Open hearth process, Bessemer converter, electric furnace, continuous casting, oxygen lance method 13,14 Site Visit and practical: Observe different types of sand and concrete, Site Visit and practical: Observe and record the different types of concrete mixing Site Visit and practical: observe and record the procedure involved in hand mixing and machine mixing Site Visit and practical: Note down the steps involved in curing of concrete Lab test: Concrete Testing – cube test, penetration test, permeability test, Site Visit and practical: Observe and record the steps involved and the procedure for treating if there is a cold joint in concrete Site Visit and practical: Observe and note down different types of shotcrete Site Visit and practical: Observe and record the excavation involved depending upon the type of material excavated Site Visit and practical: Observe and record the excavation involved depending upon the purpose Site Visit and practical: Observe and record the types of shoring and methods of shoring Site Visit and practical: Observe and note down the steps involved during excavations taking place to an adjacent structure Site Visit and practical: Note down the safety precautions to avoid the collapse of a ground Materials used in concrete, aggregates, sand and its types, grading of aggregates, cement, types of Portland cement, special cements, measurement of materials, fine aggregates, coarse aggregates, water Grade of concrete, properties of concrete, types of concrete Mixing of concrete, hand mixing, machine mixing , curing of concrete, use of fly ash into concrete Concrete testing- cube test, penetration test, permeability test, remedial measures to avoid cold joints, finishing off, concrete repairing techniques Excavation and soil, types of excavation, according to type of material excavated, purpose of work, soil types Shoring – types and methods of shoring, completion of excavated work, Method of disposing the bentonite mix soil, Transportation of excavated material, pattern of soil stacking Excavation hazards, existing hazards, identification utilities Excavations adjacent to structures, Engineering measures for excavations adjacent to structures, Analysis of retaining walls with active earth pressure for excavations adjacent to structures Preventing ground collapse, ground conditions, benching and battering, shoring , hydraulic systems, piling, removal of shoring support Roles and responsibilities- PersonIn-Charge, Person Conducting the Work, standby, competent person, Excavation rescue, Emergency rescue equipment, procedures 15 Site Visit and practical: Observe and record the arrangements done in launching shaft Lowering and Assembly of TBM Parts Site Visit and practical: Observe and record the steps involved in erection of TBM Site Visit and practical: note down the operation procedure for erection of steel structures Site Visit and practical: Observe and note down the operation procedure involved in erection of launchers Site Visit and practical: Observe and note down the operation procedure involved in erection of Cranes Site Visit and practical: Observe and note down the operation procedure involved in erection of shed Site Visit and practical: Observe and note down the operation procedure involved in erection of light Site Visit and practical: Observe and record the factors affecting safe lifting operation Site Visit and practical: Note down the key factors considering while lifting the load Site Visit and practical: Observe and record the method involved in lifting operations Erection of TBM, major components of TBM, Retrieval Shaft and Launching Construction, Launching shaft, Arrangements in Launching Shaft for Lowering and Assembly of TBM Parts, Arrangements for Transition from Initial to Main Drive, TBM main drive, retrieval shaft, breakthrough Erection of steel structure, operation procedure, bracings, joints Erection of launchers, procedure Erection of cranes, procedure, Internal climbing 3-beam, Internal ladder climbing, external climbing frame Erection of sheds, Building the shed, felting the roof, finishing touches, Preparation for erection, erection procedure, Lifting erection – introduction , Personnel Related to the Lifting Operation, Roles and Responsibilities of Lifting Supervisors Factors affecting safe lifting operations , general, machine, material, method of rigging, Common Hazards Associated with Unsecured/ Slippage of Loads, Common Hazards Associated with Lifting Operations Involving Mobile Cranes Lifting plan , Risk Assessments and Permit-To-Work, Harmonisation of the Lifting Plan, Changes to lifting plans Contd… Lifting equipment - Introduction to Lifting Appliances and Gear, General requirements for lifting accessories/Gear, selection of cranes, mobile crane, tower crane, selection of equipment, Equipment Positioning and Installation, Identification of Lifting Equipment, Erection and Maintenance of Lifting Equipment, Sample checklists for various cranes, Maintenance and repair, Selection of Lifting Gears for Lifting Operations, Load Calculation Basic, Recommended Rigging and Slinging Methods, The Included Angle Hoist Hooks Control of Lifting Equipment, Identification and SWL, Register of Lifting Equipment, Handling and Storage, Thorough Examinations and Inspections, General safety, Lifting Equipment Operators, 16 Site Visit and practical: Observe and record the construction procedure and sequence of diaphragm wall Site Visit and practical: Observe and note down the steps carried out during excavation for diaphragm wall Site Visit and practical: Note down the equipment used during diaphragm construction Diaphragm walls, Equipment, Applications Construction Procedure, Construction Sequence, Preparation of Bentonite Slurry, Placing of Concrete, Excavation, Reinforcement Cages, Concreting, Diaphragm wall panel Joining, applications, Advantages and Disadvantages of Diaphragm Wall, Safety 17 Site visit and Practical: Carry out various investigation test methods such as a) Perform Penetration of rods dynamically test b) Penetration by rotation test [Swedish methods] c) Cone penetrometer test. d) Conduct electrical resistivity method. e) Perform Standard Proctor Compaction Test and Modified Proctor Test Site Visit and practical: Observe the conditions of site thoroughly and record steps involved for preparation of site Site Visit: Observe the execution of area utilization plan Site Visit and Practical: Record and note remarks of conditions and maintenance of various stores located at construction sites such as material stores, equipment stores etc., if any Inspection, examination of surface, Factors affecting survey programme, Procedure of investigations, Reconnaissance, Preliminary investigation, Detailed investigation, Analysis of results of exploration, Investigation methods, Geophysical exploration methods, Amount of exploration, sampling, Inspection of ground settlement, Inspection of compaction test, Standard Proctor Compaction Test, Compaction Lab Components, Modified Proctor Test Site preparation, Land Grading, construction exit Site utilization plan Execution of area utilization plan, objective, potential benefits, support facilities, Furnish and equip office Stacking of material in sequence Stacking methods 18 Site Visit: To observe various materials being stored at the site, type of storage and the security measures being followed at the site. Site Visit: To observe activities being carried out in the store room, physical layout of the storeroom and the reporting procedures being followed by the workmen at the store. Site Visit: To observe common hand operated material handling equipments to handle and transfer materials at the store room. Site Visit: To observe common power operated material handling equipment to handle and transfer materials at the store room. Site Visit: To observe the commonly used material storage equipment at the store room. Site Visit: To observe the commonly used material storage equipment at the store room and the methods of storing materials using those equipment. Site Visit: To observe various methods of storing adopted in the store room to store the materials. Site Visit: To observe the methods of preserving various materials in the storeroom. Site Visit: To observe the concepts of codification, standardisation, and simplification and ABC analysis, being used at the store. Site Visit and Practical: To observe various records, documents being maintained at the store room and the procedure of preparing various record of material receipt section. Types of Stores- Main or Centralised Stores, Sectional, Central Stores with sub stores, Tool and Miscellaneous Stores , Warehouses; Security Measures. Functions of Storekeeper, Functions of Store Keeping, Objectives of storage, Issue Procedure, Location of Stores, Layout of Stores, Reporting. Material Handling Equipment such as Conveyors, Industrial Trucks etc., Methods of Prevention, Material handling and efficiency, Handoperated Equipment, Power driven equipment, Importance of Material Handling Equipment, Scope of Material handling equipments. Terminology, Storeroom Equipment, Types of Steel Equipment. Characteristics of Storage Materials, Storage System Performance, Methods of Storing, Conventional Storage Methods and Equipment, Preservation of Stores, Preservatives in Storage. Advantages of Codification, Design of Codification Digits, Codification Structure, Significance of Digits, Benefits of Standardisation, Standardisation and Simplification, Procedure of Standardisation, Items to be standardised, Methods of Standardisation, ABC Analysis. Stores Recording and Documents Used, Receipt of Materials, Inspection of Materials, Issue of Materials, Verification of Stores, Materials Control. Safety in manual materials handling, Lifting by hand, Safety in use of lifting Machines and tackles, Operating rules for Cranes, Hand trucks, Fork Trucks, Hoists, Insulated Aerial Baskets, Precautions in use of Wire ropes and wire slings, Precautions in use of Chains and chain slings, Slings, Safety in stores operations. Contd.. Site Visit and Practical: To observe the procedure of preparing and maintaining various records used for inspection and issue of materials Site Visit: To observe the procedure of preparing and maintaining various records used for verification of stores and control of materials at the store room. Site Visit: To observe the procedures of manual handling of materials and safe measures practiced at the store room while managing the materials manually. Site Visit: To observe the procedures of handling materials using power operated equipment and common safe measures practiced at the store room. 19 20,21,22,23 24 25,26 Site visit: To observe various the process of preparation of subgrade in construction site. Site visit: To observe various the process of soil compaction, soil properties affected by compaction in construction site. Site visit: To observe various the compaction equipment used at the work place. Site visit: To observe the process of preparation of Subbases, traffic management at the work place. Site visit: To observe the process of application of binding material, finishing and quality control of sub base work, and laying of bituminous concrete pavement at the work place. Site visit: To observe the concept of super elevation and gradient of road at the work place. Site visit: To observe the types of road gradients, importance of drainage and footpaths at the work place. Site visit: To observe the types of traffic control devices at the work place. Preparation of Subgrade, Road Roller Advantages of soil compaction, Design Considerations, Various Soils Compaction Characteristics, Other Factors That Influence Density, Specifications of Compaction, Compaction Field control, Test on Compaction, Road compaction machinery types. Granular Sub Base- Construction Operations, Water Bound Macadam Sub-base/ baseConstruction Operations, Bituminous concrete, Paving mixtures Composition. Super elevation, Super elevation building method, Axis of Rotation for multi-lane highways, Types of road slopes. Signs, Signs of Regulatory, Traffic regulated Sign. OJT/Site visit / Project work Revision Examination Syllabus for Metro Construction (Civil) – Full One Year Curriculum Second Semester (Semester Code No- MCC: SEM II) Duration: Six Months Syllabus for TP02and TT02 Week No. 1. Trade Practical Practice writing and reading in English using right tone and formality List and describe different types of sentences Differentiate between active and passive verbs Follow rules of plain English Practice writing high impact letters Practice writing emails by following important guidelines Practice speaking in English Describe vowels Trade Theory Plain English – Plain English guidelines, tone, formality, types of sentences, active and passive verbs, rules of plain English, Common marks of punctuation, Structure of Effective Letters, Tips for Writing High Impact Letters, email writing guidelines Spoken English – Phonetics, phonetic structure, Description of Vowels, phonetic symbols 2,3 Practice laying out pages in MS Word Practice creating presentations using MS PowerPoint Practice creating spread sheets using MS Excel Practice using the internet Differentiate between LAN and WAN Create a gmail account Page layout in MS word – line length, typefaces, heading etc. MS PowerPoint – Introduction, PowerPoint window, exploring PowerPoint, file tab etc. designing and customizing slides, inserting and editing images, inserting movies, presenting slides, animation and effects MS Excel – MS Excel 2010 window, navigation and entering data, formulae and function, file operations, moving and copying data Internet – Introduction, LAN, WAN, servers and clients, World Wide Web, internet browser, Common Tools and Terms of the Internet, Navigating Web Pages and Web Sites, printing pages, creating g-mail account, writing an email, reading an email 4,5,6 Practice proper etiquette and follow rules of behaviour Practice dealing with colleagues appropriately Practice all aspects of professional conduct Practice dealing with different types of communicators Practice dealing with difficult people and issues Practice proper etiquette in meetings Practice proper etiquette while using the internet and while using cell phones Practice proper etiquette in and around the office Etiquette and rules of behaviour - personal behaviour, polite society Dealing with colleagues – elements of a relationship, addressing colleagues, Etiquette for Personal Contact, Guidelines for interacting with a colleague with a disability comprise Professional Conduct – Professional communication, communication styles, dealing with different communication styles, movements, gestures, eye contact etc. quality of work, clothing and accessories Dealing with difficult people and issues – professionally, ethics, principles of ethics Etiquette in meetings – points to consider when arranging a meeting, formal meetings Netiquette – Internet usage policy, E-mail Etiquette Rules and Advice, cell phone etiquette – do’s and don’ts Etiquette in and around the office – open plan office etiquette, open plan office protocols, maintaining a productive environment, Courtesy when eating and drinking Leadership skills – born leader, Traits of Every Successful Leader, Differentiating Between Management Skills and Leadership Skills, leadership styles, delegation, mentoring 7 Site Visit: To observe various tunnelling activities being carried out at the site, familiarize themselves with the method of tunnelling at the site, identify hazards and assess risks. Site Visit and Practical: To observe various activities carried identify whether the method of tunnelling being carried out at the site is through hard rocks or soft ground. And record the sequence of construction of the tunnel. Site Visit: To observe the tunnel being constructed at the site and determine the Method of ventilation being used in the tunnel, determine whether the type of ventilation being used is adequate for the workers, whether there is any fouling in the tunnel and determine possible causes for the fouling and note down the type of equipment being used for ventilation. Site Visit: To observe the tunnel being constructed at the site and determine the method of lighting and method of drainage being used in the tunnel, determine whether the type of lighting and drainage system being used is adequate for the workers. Also determine the cause of any accidents that happened in the tunnel. Site Visit: To observe the construction of cut and cover tunnels under construction and identify the method of construction used. Record the sequence of construction. Note the type of equipment and machinery used to construct the tunnels. At the same time, trying to identify potential hazards and risks encountered during construction and propose adequate safety measures. Site Visit: To observe blasting activities carried out during tunnel construction at the site, record the type of explosive being used, understand the blasting sequence, type of drilling equipment used, the drilling pattern and rate of drilling. At the same time, trying to identify potential hazards and risks encountered during blasting and propose adequate safety measures Purpose of Tunnels, Advantages and disadvantages of Tunnels, Favourable conditions for the Tunnel construction, Tunnel Classification, Type of rocks encountered, Defects of rocks, Preliminary explorations, Sequence of operations, Methods of tunnelling in hard rocks, Methods of Tunnelling in soft grounds. Ventilation, Methods of ventilation in tunnels- Natural ventilation and Mechanical ventilation, Equipment for ventilation, Lighting and drainage of tunnels, Tunnel Lining, Accident safety in tunnelling, Causes of accidents. Overview, Conventional Bottom-Up Construction Method, Top-Down Construction Method, Procedure of selecting the construction method. Definitions, Types of Explosives, Operations of blasting, Drilling- Selection of drilling equipment, Selection of drilling pattern, Rate of drilling, Theory of drilling and blasting, Drilling pattern, Loading bore holes, Firing of holes, Method of blasting. Precautions to be taken while handling and storing explosives- While Transporting, While handling, While Storing. .Contd.. Site Visit and Practical: To observe blasting activities carried out during tunnel construction at the site and note number of holes being drilled to achieve adequate blast requirements also record the drilling pattern, method of loading bore holes, firing of holes and method of blasting. Site Visit and Practical: To observe blasting activities carried out during tunnel construction at the site and note precautions taken while blasting and all safety measures followed during blasting. Record any lapses in safety. 8 Site visit: To observe various activities taking place at a construction site. Site visit: To look for potential accidents that could be caused due to particular activities at construction site, discuss the financial impact of the accident and come up with methods of accident prevention. Site Visit: To observe various activities carried out by different entities at the construction site such as the Prime contractor, sub-contractor, suppliers, client and develop a simple SHE plan appropriate to the nature and scale of the organization's occupational health and safety risks. Site Visit: To observe various activities carried out by different entities at the construction site such as the Prime contractor, sub-contractor, suppliers, client. Also observes the activities carried out by SHE supervisors at the site. Site Visit and Practical: To observe various activities carried out by different entities at the construction site and identify and record as many hazards as possible. Site Visit and Practical: To observe various activities carried out by different entities at the construction site and identify who might be harmed from the hazards, evaluate the risk and record significant findings. Site Visit and Practical: To observe various activities carried out by different entities at the construction site and identify hazards, evaluated risk, record significant findings and propose control measure. Site Visit and Practical: To observe various activities carried out by different entities at the construction site and identify hazards, evaluated risk, record significant findings and propose control measure. Site Visit and Practical: To observe various activities carried out by different History of SHE Occupation. Definition of accident and near miss, Accident sequence, Causes of accident. Reasons for accident prevention, Methods of accident prevention, Hurdles in accident prevention. SHE Policy, Organising, Planning and Implementing, Measuring performance, Audit and Review. Definitions, The Consultant/ Planning Supervisor, Responsibilities of the Consultant/Planning Supervisor, The Contractor, Duties of the Contractor, SubContractors/Suppliers, Responsibilities of the subcontractors. Elements of SHE plan, SHE Policy, Typical SHE rules and regulations, Organisation Chart, SHE supervisor responsibilities. Risk Assessment, Terminology, Risk Management, Laws requiring Risk Assessment, Objectives of Risk Assessment, Carrying out Risk Assessment, Examples of risk assessment process, Risks and Control Measures- Use of Mobile Scaffold Towers, Working On Scaffolds, etc., Advantages of a regular exercise program, Basic principles that should be kept in mind before starting an exercise program, Phases of regular exercises that makes a good workout, Elements of physical fitness. Contd.. propose control measures Site Visit and Practical: To observe various activities carried out by different entities at the construction site and identify hazards, evaluated risk, record significant findings and propose control measures Site Visit and Practical: To practice the exercise programmes. Site visit: To observe various the process of scaffolding, safety duties and risk management in scaffolding in construction site. Site visit: To observe the planning scaffolding work, scaffolding designers and designs, dangers of adjacent structures, and exit plan in construction site. Site visit: To observe the process of safe erection and dismantling of scaffolds, access and egress, and mixing components from different scaffold systems in construction site. Site visit: To observe the different types of scaffolds and methods of fixing needles in construction site. Site visit: To observe the different suspension systems, special scaffolds and scaffolds for demolition works in construction site. Site visit: To observe the inspection, frequency of inspection and maintenance of scaffolds and scaffold components in construction site. Safety and Health Measures while working with the scaffolds, Control measures for scaffolding works, Risk Management in Scaffolds, Combinations of control measures. Scaffolding plan, Safe Work Method Statements, Designers, Scaffold design, Foundations, Support Structures, Tying and anchoring, Working platforms, Overlapping planks, Adjacent buildings or structures. Safe erection of scaffold, Scaffold Dismantling Safety, Scaffold alteration, Falling objects and falls, Fall arrest platforms, Fall-arrest systems, Fall-arrest systems, Components Mixing Different Scaffold Systems. Birdcage scaffold, Tower scaffold, Mobile scaffold, Tube and coupler scaffold etc., Special scaffolds. Hand over Inspections, Inspection frequency, Scaffolds and scaffolding components, Safe use of suspended (swing-stage) scaffold, Swing Stage Advice, Scaffold environment advice etc. 9 Site Visit: To observe different types of masonry walls and their applications. Site Visit: To observe the construction procedures of brick columns using various bonds. Site Visit: To observe the procedures of laying one brick wall and half brick wall, various defects in the brick walls, columns etc. and their preventive measures. Site Visit: To observe the procedures of dressing, cutting and finishing the stone work and to observe various lifting appliances and procedures of lifting stone blocks. Site Visit: To observe the procedures of selecting the stones for masonry work, casting the stones and method of laying, dressing and curing of random and coursed rubble masonry works. Site Visit: To observe the various activities of composite masonry works at the site. Comparison between stone masonry and brick masonry, Technical terms used in masonry. Preparatory work for Brick masonry work- Drawings, Materials, Tools and Equipment, Bonds in Brick masonry, Types of bonds, Brick Column, Brick laying procedure- One Brick or more thick and Half brick work, Defects in brick masonry. Dressing of stone, Types of surface finishes, Selection of surface finish, setting of stone work, appliances used for lifting stone blocks such as lewis, nippers. Joints in stone masonry, Classification of stone masonry. Rubble Masonry, Types of rubble masonry, Ashlar masonry, types of ashlar masonry, Stone masonry block construction, Random Rubble Masonry, Coursed Rubble Masonry. Composite masonry in stone and brick, Cement concrete masonry, Load bearing wall tiles, Glass block masonry, Advantages of glass block masonry. 10 11 to 22 23,24. 25,26 Site visit: To observe various different types of launchers, construction of launchers at a construction site. Site visit: To observe the process of gluing the bridge segments and stressing works at a construction. Site visit: To observe the methods of shifting, uses of lifting equipment at a construction site. Site visit: To observe the segmental casting operations, segment handling, inspection and segment storage at the work place. Site visit: To observe the concept of Prestressed concrete, methods of prestressing at the work place. Site visit: To observe the methods of prestressing: post tensioning and losses in pre and post tensioning in the construction site. Site visit: To observe the method of steel fixing: steel positioning, covers, spacers in the construction site. Site visit: To observe the method of steel fixing, bending, steel cutting in the construction site. Site visit: To observe the method of load testing of girders, behaviour of U-girder in the construction site. OJT/Project work /Site visit Revision Examination Single-Girder Launchers, Launching of Full Span Box Girder, Applicability and limitations of incremental launching, Advantages and disadvantages of ILM vs conventional construction, Reversible Launching System. Erection of launchers, Working Scheme of Short Launching Girder. Gluing. Formulation. Derrick Method, Railways’ Cranes. Mobile cranes, Hydraulic Truck Cranes, All terrain cranes etc. Segment Geometry Control, Survey Equipment, Survey Procedures, Inspection, Inspection Areas, Segment Handling, Segment Storage. Advantages of Prestressed Concrete, Limitations of Prestressing, Methods of Prestressing, Pre-tensioning, Posttensioned, Losses, Prestressed Concrete Uses. Positioning of Steel, Cover, Spacers, Fixing, Bending, Cutting of Steel. Test method, U-girder Behaviour. LIST OF TOOLS&EQUIPMENT* (Computer Lab) *Will be provided by Industrial Partner/Collaborating Institute SL. Name of items Quantity No. 1. Computer (With MS Office 2010 and latest version of Internet Explorer installed) 20 2. Mouse 20 3. Keyboard 20 4. Colour Monitor 20 LIST OF TOOLS&EQUIPMENT* (Concrete Lab) *Will be provided by Industrial Partner/Collaborating Institute SL. Name of items Quantity No. 1. Mould 5 2. Wall plate 5 3. Base plate 5 4. Tamping Rod 5 5. Compression Testing Machine 1 6. Electric or pneumatic hammer or vibrator 1 7. Penetration Equipment 3 8. Bucket 2 9. Concrete permeameter apparatus 1 10. Pressure gauge 1 11. Thermometer 5 12. Diamond Cut saw 3 13. Vacuum pump 1 14. Vernier Callipers 5 15. Diamond corer drill 1 16. 100 mm dia concrete mould 5 17. Worksheet 20 Note: The above quantity given is for one batch (20 Trainees) out of which 4 will be grouped into 5 teams. LIST OF CONSUMABLES* (Concrete Supervision) *Will be provided by Industrial Partner/Collaborating Institute SL NO. 1 2 2 3 DESCRIPTION Sand Cement Aggregate of various sizes Water Quantity 10 Bags 5 Bags 10 Bags As required Trade Testing and Certification Same as for other similar Non-Engineering Trades Further Learning Options Upon successful completion of this course the candidate will be eligible for attending advanced courses in Metro Construction. List of Trade Committee Members Sl.No NAME&DESIGNATION S/SHRI REPRESENTINGORGANIZATION REMARKS 1 2 3 4 5 6 7 As per our discussion with ITI’s we understand that the following ITI trades are also eligible for admission to our HLS programme. Trades 1. Draughtsmen civil 2. Electrician 3. A/c and Registration 4. Surveyor 5. Fitter 6. Architectural assistant 7. Interior decoration & design 8. Steel fabricator 9. Mechanic motor vehicle 10. Instrument mechanic Eligibility criteria Duration 10th passed with science and mathematics 10th passed with science and mathematics 10th passed with science and mathematics 10th passed with science and mathematics 10th passed with science and mathematics 10th passed with science and mathematics 10th passes with science and mathematics 10th passed 10th passes with science and mathematics 10th passed with science and mathematics 2 years 2 years 2 years 2 years 2 years 1 year 1 year 1year 2 years 2 year
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