A Joint Venture The Bass Strait oil and gas fields and associated production and processing facilities, including Long Island Point, are owned by Esso Australia and BHP Billiton in a 50:50 joint venture arrangement. All of the oil and LPG stored and processed at Long Island Point originates in Bass Strait. Esso Australia is the operator and, as such, has responsibility for the day to day management decisions and the operations of the production and processing facilities. Esso Australia Pty Ltd is a subsidiary of the largest petroleum and petrochemical company in the world, the Exxon Mobil Corporation. ExxonMobil conducts business in more than 200 countries around the world - in the exploration and production of oil and gas; manufacturing and marketing of fuels, lubricants and chemicals; and electric power generation. BHP Billiton Petroleum Pty Ltd is a subsidiary of BHP Billiton, one of the world's largest diversified natural resources groups. BHP Billiton has operations major in the resources provinces of Africa, Australia and Latin America, and provides a range of products (including aluminium, base metals, carbon and stainless steel- making raw materials, diamonds, energy, coal, and petroleum) to customers in the markets of North America, Europe and Asia. Esso Australia Pty Ltd 12 Riverside Quay SOUTHBANK VIC 3006 Ph: 03 9270 3333 www.esso.com.au 2002 LONG ISLAND POINT Truck loading facility. Long Island Point Australia's first offshore oil and gas platform commenced operations in Bass Strait in October 1969. Since then, more than 3.5 billion barrels (556,000 million litres) of oil and 5 trillion cubic feet of gas have been produced from deep below the ocean floor. Once processed, this oil and gas is used to power industry, fuel vehicles, heat homes and manufacture products. First opened in 1970, Long Island Point, situated near Hastings, 75 kilometres south-east of Melbourne, plays a vital role in the Bass Strait production line. Long Island Point carries out the final stage in the processing of Liquid Petroleum Gas (LPG) and stores crude oil prior to distribution to refineries in Australia and overseas. The 158 hectare site houses three LPG fractionation trains, nineteen pressurised LPG storage vessels, seven refrigerated atmospheric pressure LPG storage tanks, eight crude oil storage tanks, an LPG truck loading terminal and a jetty for loading LPG and crude oil onto ships. There is also a laboratory, warehouse, maintenance workshop and administration building. In line with Victorian regulatory requirements, Long Island Point is registered as a Major Hazard Facility because it stores, handles, and processes large quantities of flammable products. The jetty at Long Island Point is used for marine loading of LPG and crude oil. Liquid Petroleum Gas Processing Liquid petroleum gas (LPG) occurs naturally in oil and gas production fields. LPG produced in Bass Strait is pumped to Long Island Point via a pipeline from Longford. At Long Island Point the raw LPG is separated into its three components, ethane, propane, and butane. The separation is performed using equipment, vessels, and processes known collectively as "fractionation trains". Long Island Point has three fractionation trains which work independently. Fractionation operates rather like a gigantic, highly sophisticated, steam kettle. The liquid LPG is heated and cooled to varying temperatures to remove the individual components by distillation. First comes the "de-ethaniser" to remove the lightest fraction, ethane. The heavier fractions, the "bottoms", then go to the "de-propaniser" tower to separate the propane and butane. After fractionation the gases are turned to liquid by cooling and applying pressure. Liquid LPG is around 270 times smaller than its gaseous form. Therefore liquid is the most efficient way of storing and transferring large amounts prior to it being used in its gaseous form. Long Island Point has seven refrigerated LPG storage tanks and nineteen pressure storage tanks where the liquid propane and butane are stored after fractionation and prior to being distributed by truck, pipeline or ship. Some of the refrigerated storage tanks can be seen across the bay from Hastings. Ethane is sent via a pipeline to chemical businesses in Melbourne's western suburbs. Long Island Point has 19 LPG pressure storage tanks. Liquid LPG is around 270 times smaller than its gaseous form. Therefore liquid is the most efficient way of storing and transferring large amounts of LPG prior to it being used in its gaseous form. Which Gas is Which? Long Island Point separates Liquid Petroleum Gas (LPG) into three gases, ethane, propane, and butane. Ethane is used in the manufacture of detergents and plastics, such as polythene and polystyrene, which in turn are used to manufacture food wraps, bottles, bags, polystyrene foam etc. Ethane is sent via pipeline from Long Island Point to a number of chemical businesses operating at Altona in Ethane is used in the manufacture of plastics. Melbourne's western suburbs. Propane is most commonly used for household heating and cooking. Propane is the gas that is available in gas bottles and used for camping and barbeques. industrial Propane is also used for purposes such as metal cutting, welding and refrigeration. Butane is mixed with propane to become the commercial Auto LPG gas which is used in cars. Propane is the gas typically used in household gas bottles. Did you know? LPG has very little natural odour. The typical smell normally associated with gas is actually caused by the chemical 'mercaptan'. Mercaptan is added as a safety mechanism prior to distribution. Its distinctive and unpleasant odour allows people to identify the presence of what would otherwise be a colourless and odourless gas. AutoLPG storage at a service station. Propane and butane are mixed together to form AutoLPG. Marine Loading Every year ships from all over the world visit Long Island Point's marine loading facility to receive crude oil and LPG. products Pipes for the various run down the jetty to extendable loading arms which are attached securely to the tankers’ manifold. The facilities at Long Island Point and operational procedures are designed to minimise the risks of accidental spills. Esso Australia is very proud of the fact that since operations began in 1970, more than 3 billion barrels of crude oil have been handled without any significant marine oil spill. Products loaded at Long Island Point are shipped around Australia and the world. An average of 50 - 60 trucks a day are loaded at Long Island Point. Truck Loading Facility Long Island Point's truck loading The proximity of the facility to the facility was substantially upgraded in actual LPG processing plant is 1995 also in response to a growing a significant safety demand for automotive grade LPG, a advantage. propane-butane blend. product does not need to be The facility loads an average of 50-60 stored trucks a day with the demand being facility but can be transferred by highest in the winter months. The pipe from the refrigerated or trucks, from a variety of companies, pressure storage when each distribute LPG to businesses and truck is ready to load. at It the service stations all over Australia. The facility has sophisticated safety features including continuous an automatic, self-checking system which prevents overloading. It also ensures connections to the truck are properly fitted before and after loading and will not allow loading to begin in the event of a fault. Trucks loaded at Long Island Point distribute LPG to businesses and service stations all over Australia. means truck that loading Pipeline Network An extensive network of pipelines keep Bass Strait oil, natural gas and LPG flowing 24 hours a day. In Bass Strait more than 600km of pipelines run between 21 platforms and installations. Crude Oil Tank Farm These pipelines come onshore just south of Lakes Entrance and carry the unprocessed oil and gas to Esso's first Long Island Point has eight tanks processing facility at Longford. which store stabilised Bass Strait From Longford, two 190km pipelines crude oil. carry the ‘raw’ or unprocessed LPG and The crude oil arrives via pipeline stabilised crude oil to Long Island Point. from Esso's processing plant at From Long Island Point, crude oil can be Longford. It is stored in the tank distributed via pipeline to Victoria's two farm where the remaining entrained refineries at Altona, in Melbourne, and water is removed. Geelong. It is then sent via pipeline to the two Victorian refineries (Altona and Geelong) or, it is loaded onto ships at Long Island Point's marine loading jetty. Once the crude oil reaches the refineries it is made into a variety of products including diesel, and lubricants. petrol, Propane and butane are piped to Dandenong and ethane is piped to various chemical factories in Melbourne's western suburbs. In all, Esso Australia operates and maintains 750 kilometres of onshore pipelines and 600 kilometres of offshore pipelines. Pipelines are inspected regularly to ensure their safe operation. The crude oil storage tanks are painted dark green so that they blend more easily with the natural environment. Our Commitment to Safety Caring for the Environment Esso is committed to protecting the health and safety of its workers Long Island Point aims to conduct its and accordingly has made safety a business in a manner compatible with the priority over all other objectives. balanced economic All Long Island Point operations needs of the community within which it are performed in a manner which operates. Regular monitoring and facility maximises safety and efficiency upgrading are carried out to meet this and Esso's Operations Integrity objective. Management environmental and Allowable emission levels for Long Island Point are set under a licence issued by the Victorian Environment Protection Authority. The design of the Long Island Point plant, together with its operational procedures ensure risks of accidental oil spills are identify and control risks. Esso maintains comprehensive and regularly updated manuals for procedure work permits, operating procedures, scheduled operations Since operations began in 1970, more than (OIMS) provides a structured framework to maintenance, minimised. System marine and terminal emergency response. 3 billion barrels of crude oil have been handled without any significant marine oil In more than 30 years of operation there has not been a major work spill. injury to any Esso employee at In the event of an oil spill, there is extensive Long Island Point. response capability designed to contain and recover oil. An emergency response plan for operates all buildings and equipment on site and, with the cooperation of local emergency authorities, is tested at least once a year. Because cars may be an ignition source, bicycles are the preferred means of transportation at Long Island Point. Long Island Point is equipped with a fire truck and comprehensive fixed and mobile fire protection systems and equipment. All are designed to protect against and combat fire in any section of the plant, storage area Long Island Point operates two flare stacks. and jetty facilities. chimneys and can be seen from Hastings. Many employees are trained in fire-fighting and first aid. A flexible boom is used when ships load at the Long Island Point jetty. The boom will prevent oil from spreading in the unlikely event of a spill. The flares look like giant The Flares are an important safety mechanism and work much like a home gas Country Fire Authority (CFA) plays an heater. A pilot light burns constantly and ignites any gas which may be integral role in emergency response plans collected when there is an interruption to the normal operational and is located in Hastings about 10 minutes processes. Burning gas in this manner is a safe and effective means of from the site. disposal which is licenced by the Environment Protection Authority.
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