Egg replacer in pound cake

Performance of GemProTM 3300 and GemProTM
4400 as Egg Protein Replacer in Pound Cake
Manildra Milling Corporation
March 23, 2015
Objectives
• To partially (50% or 75%) or totally replace
(100%) dried whole egg or dried egg white
with GemProTM 3300 or GemProTM 4400
wheat protein isolate in pound cake
• To characterize the finished baked products
and determine the effectiveness of the two
wheat protein isolates as egg protein replacer
Pound Cake Formula
Control
GemProTM 3300
GemProTM 4400
Weight, g
Weight, g
Weight, g
Chlorinated Cake
Flour
100
100
100
Sugar
76.6
76.6
76.6
Emulsified Cake
Shortening
45
45
45
Nonfat Dry Milk
8
8
8
Dried Whole Egg or
Dried Egg White
14
0, 3.5, or 7.0
0, 3.5, or 7.0
GemProTM 3300 or
GemProTM 4400
0
7.0, 10.5, or 14.0
7.0, 10.5 or 14.0
Double Acting Baking
Powder
2.5
2.5
2.5
Water
120
120
120
Ingredients
Methods
Pound cake formula developed at KSU Wheat Quality Lab.
Each treatment was done in duplicates
Specific gravity of cake batter was measured
Height of the cake in the center of the loaf was measured
Crumb was scanned using C-Cell Imaging System to measure
number of cells, cell wall thickness and cell diameter
• Firmness and elasticity were determined using TA.XT2 Texture
Analyzer equipped with a 25-mm cylindrical probe
• Photos of cakes were taken
• Data was analyzed statistically and significant differences were
determined using Tukey test at P<0.05
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•
•
•
•
Effect on Batter Specific Gravity and
Cake Height
Wheat Protein
Isolate
Levela
%
Dried Whole Egg
Replaced
Cake Heightb
(cm)
Dried Egg White
Replaced
Cake Heightb
(cm)
8.3a
Specific
Gravityb
(g/cc)
0.96ab
None (Control)
0
Specific
Gravityb
(g/cc)
1.00a
GemProTM 3300
50
1.01a
8.0a
0.95b
8.0ab
GemProTM 3300
75
1.03a
7.9a
0.93b
7.6b
GemProTM 3300
100
0.98a
7.9a
0.98ab
7.9ab
GemProTM 4400
50
1.00a
8.2a
0.96ab
7.7ab
GemProTM 4400
75
1.02a
8.1a
0.96ab
7.8ab
GemProTM 4400
100
1.02a
8.1a
1.02a
8.1ab
aLevel
8.2a
of dried whole egg or dried egg white replaced with GemProTM3300 or GemProTM 4400
bDifferent letters in a column indicate significant differences
Effect of Dried Whole Egg Replacement on
Crumb Grain Characteristics
Wheat Protein Levela
Isolate
%
Dried Whole Egg Replaced
Number of
Cellsb
Cell Diameterb
(mm)
None (Control)
0
4182a
Cell Wall
Thicknessb
(mm)
0.39c
GemProTM 3300
50
3884a
0.40bc
1.97ab
GemProTM 3300
75
3580a
0.42ab
2.10ab
GemProTM 3300
100
3441a
0.43a
2.35a
GemProTM 4400
50
3815a
0.40bc
2.10ab
GemProTM 4400
75
3879a
0.41abc
1.99ab
GemProTM 4400
100
3798a
0.42ab
2.20ab
aLevel
of dried whole egg replaced with GemProTM3300 or GemProTM 4400
bDifferent letters in a column indicate significant differences
1.81b
Effect of Dried Egg White Replacement on
Crumb Grain Characteristics
Wheat Protein Levela
Isolate
%
Dried Egg White Replaced
Number of Cellsb
Cell Diameterb
(mm)
None (Control)
0
4935a
Cell Wall
Thicknessb
(mm)
0.36d
GemProTM 3300
50
4217b
0.39bc
1.74cd
GemProTM 3300
75
3448c
0.41ab
2.01bc
GemProTM 3300
100
3441c
0.43a
2.35a
GemProTM 4400
50
3967bc
0.39bc
1.78c
GemProTM 4400
75
3802bc
0.39bc
1.91c
GemProTM 4400
100
3798bc
0.42a
2.20ab
aLevel
of dried egg white replaced with GemProTM3300 or GemProTM 4400
bDifferent letters in a column indicate significant differences
1.49d
C-Cell Structure Images of Pound Cake Crumb
Dried Whole Egg Replacement
C-Cell Structure Images of Pound Cake Crumb
Dried Egg White Replacement
Effect on Crumb Texture
Wheat Protein
Isolate
Levela
%
Dried Whole Egg
Replaced
Dried Egg White
Replaced
Firmnessb
(g)
Elasticityb
(%)
Firmnessb
(g)
Elasticityb
(%)
None (Control)
0
856a
53a
1895a
63a
GemProTM 3300
50
935a
54a
1389b
62a
GemProTM 3300
75
931a
52a
1119b
59b
GemProTM 3300
100
824a
48b
824d
48c
GemProTM 4400
50
853a
52ab
1409b
61ab
GemProTM 4400
75
853a
53a
1035c
59b
GemProTM 4400
100
844a
51ab
844d
51c
aLevel
of dried whole egg or dried egg white replaced with GemProTM3300 or GemProTM 4400
bDifferent letters in a column indicate significant differences
Appearance of Pound Cake
A – Control (100% dried whole egg)
B – 50% dried whole egg replacement with GemProTM 3300
C – 50% dried whole egg replacement with GemProTM 4400
D – 75% dried whole egg replacement with GemProTM 3300
E – 75% dried whole egg replacement with GemProTM 4400
F – 100% dried whole egg replacement with GemProTM 3300
G – 100% dried whole egg replacement with GemProTM 4400
Note: Pound cakes with dried egg white replaced have similar
appearance as those with dried whole egg replaced
Conclusions
Dried Whole Egg Replacement
• Replacing 50, 75 or 100% of dried whole egg
with either GemProTM 3300 or GemProTM 4400
yielded similar specific gravity of the batter
and similar height of the baked cake
compared to the control pound cake
containing 100% dried whole egg in the
formula
Conclusions (Cont.)
Dried Whole Egg Replacement
• Replacing 50, 75 or 100% of dried whole egg with
GemProTM 4400 produced similar number,
thickness or diameter of cells as the control cake
• Replacing 50 or 75% of dried whole egg with
GemProTM 3300 did not affect cell number,
thickness or diameter. However, at 100%
replacement, cell wall thickness and diameter
were greater than the control cake indicating the
air cells may have coalesced
Conclusions (Cont.)
Dried Whole Egg Replacement
• Replacing 50, 75 or 100% of dried whole egg
with either GemProTM 3300 or GemProTM 4400
yielded cake with similar firmness and
elasticity as the control cake. An exception is
GemProTM 3300 at 100% replacement wherein
the cake is less elastic than the control cake
and cakes containing lower levels of
GemProTM 3300
Conclusions
Dried Egg White Replacement
• Replacing 50, 75 or 100% of dried egg white
with either GemProTM 3300 or GemProTM 4400
yielded similar specific gravity of the batter
and similar height of the baked cake
compared to the control containing 100%
dried egg white in the pound cake formula
Conclusions (Cont.)
Dried Egg White Replacement
• Replacing 50, 75 or 100% of dried egg white
with either GemProTM 3300 or GemProTM 4400
exhibited a decreased number of cells, thicker
cell walls and larger diameter presumably as a
result of air cells coalescing in the batter. In
general, there did not appear to be a
difference in crumb grain cell characteristics
between cakes made from GemProTM 3300 or
GemProTM 4400
Conclusions (Cont.)
Dried Egg White Replacement
• Replacing 50, 75 or 100% of dried egg white
with either GemProTM 3300 or GemProTM 4400
yielded tender cakes (lower firmness) and
lower elasticity compared to the control cake.
An exception is GemProTM 3300 and
GemProTM 4400 at 50% replacement level
wherein the elasticity of the cake is similar to
the control cake