1. technology and computing

CONTROL with Mikro Kontrol
Welcome message
According to an Indian creation myth, God firstly created a shell. He put it on the bottom of the ocean and all the
shell did all day long was to open up to let some water in and to close down. It did not get much more interesting.
God then created an eagle. He set it on the peak of the highest mountain and he said to him: ‘You have the ability
to reach the highest parts of the World. You can achieve everything. However, you have to pay the price for that.
You have to fight for your food. You have to fight every day. You have to go out there and take the risk.’ God then
created a man. He firstly took the man to the shell and then to the eagle. He told him: ‘You have the choice. You
can become a shell or an eagle’. This is where the story ends.
We have made our choice
Mile Milanov
General Manager
WHO WE ARE?
19 years OF EXPERIENCE AND ADVANCED SOLUTIONS
Mikro Kontrol is a System Integrator in the field of
Industrial Automation. Engineering and Services in
Power and Industrial Automation are our main fields
of work. We provide our clients “turnkey” solutions,
latest equipment, technical support and various training
programs.
commissioning. In development and implementation of
projects we use the latest technologies and software
tools: PCS7, Simatic S7, WinCC, CX One, Sysmac
Studio, packages EPLAN and ACAD for electrical
design, packages for SCADA, iFIX and Wonderware
InTouch.
Mikro Kontrol has a team of 45 employees. Head office,
workshop and main warehouse are in Belgrade, and
there are offices located in Niš and Novi Sad.
Based on technological demands and situation review
on the field, experienced design team creates all the
necessary technical documentation and enables you
to realize various ideas and requirements. The team
of software programmers provides for you the most
efficient and easiest way to manage the system in any
manufacturing industry. Our commercial department
contributes to the sustained and stable business. Thanks
to the compatibility and efficient co-working between
all departments of Mikro Kontrol, the company heads
towards accomplishing its objectives.
Our team of 30 electrical engineers is professional
and experienced in engineering tasks in various fields
of industry: mining, ferrous and nonferrous metallurgy,
water treatment, metal processing, food and chemical
industry, rubber and building materials, heating, power
stations...
Mikro Kontrol’s engineers have over a decade of
engineering experience and cover more areas:
low voltage, PLC software, SCADA software,
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Control with Mikro Kontrol
We manage our projects entirely, from accepting
challenges to the successful delivery.
www.mikrokontrol.rs
5
know how
satisfaction of our clients is our imperative
PANEL PRODUCTION,
SYSTEM INSTALLATION & COMMISSIONING
ELECTRICAL DESIGN
PLC, SCADA & DCS software
Mikro Kontrol is among the
best system integrators in the
world
Ranking of system integrators
organized
by
Control
Engineering magazine has
included our company at
68-position of this year’s list
of “100 system integrator giants”. We are the only
company from South-Eastern Europe area, which is
on the list of “100 system integrator giants”. The best
system integrators are singled out based on the analysis
of annual revenues, number of employees, client base,
professional orientation, technical knowledge and
training of personnel, experience, able to continuously
improve the knowledge of the employees, as well as
the challenges they face as a company.
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Control with Mikro Kontrol
www.mikrokontrol.rs
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where every
PERSON MAKEs
A difference
Our employees are our greatest value. They are the ones who have enabled us to be successful the past 19 years.
Department of QMS takes care of continuous process of improvement of knowledge and skills. For us, training
and improvement is not an obligation but a necessity.
We have partnership with several international companies.
MV switchgear:
The company has the quality standard SRPS ISO 9001:2008. in the field of engineering “ready to use” solutions,
electro designing, manufacturing of electrical equipment and automation systems as well as wholesale. We have
Environmental Management System which is in compliance with standard SRPS ISO 14001:2005, and since
November 2013. we have Occupational Health and Safety Management System which is in compliance with
standard SRPS OHSAS 18001:2008.
We are able to provide the best service to our clients, thereby gaining an advantage in both local and foreign
markets.
LV switchgear:
OMRON
Electrical drives:
OMRON
SOLUTION PARTNER
Mikro Kontrol is a certified partner (“Solution Partner”) of Siemens in the field of Industrial Automation and
Drive Technology.
Instrumentation:
Sensors and components:
PLC:
OMRON
OMRON
DCS:
SCADA:
Enclosures:
CAD:
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Control with Mikro Kontrol
OUR SOLUTIONS
Our solutions, which are a combination of saving power and highest standards for protection, supervision and
management, can reduce investment and maintenance costs by 30%. Company’s main activities are:
• Designing systems for measuring, controlling and supervision
• Designing of electrical installations and facilities
• Designing of the signaling and telecommunications installations and plants
• Development of software applications: PLC, OP, SCADA applications
• Industrial Ethernet and Field Bus Networking
• Equipment delivery and installation with testing and and commissioning
• Repair service
• Training users in programming and maintenance of equipment and devices
www.mikrokontrol.rs
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MINING
FROM THE EARTH
SIMPLE AND THE MOST COMPLEX PROCESSES
EPC Contractor: SIEMENS, Belgrade, Serbia
Client: KOLUBARA OPEN PIT MINE, Lazarevac, Serbia
Project: Reconstruction and Modernization of Crusher Plant
Control System
Technology: DCS System,
Redundant PLC, SCADA
Scope of the work:
• Substitution of existing very old
control system, solid state logic
and relay logic circuits
• New control concept,
reliability, state of the art
technology
• Detailed design and as built
design, electrical and control
• Extremely short time for
installation and commissioning
• Control of all plant lines and
machines: stacker-reclaimer,
conveyors, hopper cars,
grinders, bunkers, belt scales,
metal detectors and a lot of
various field devices
Applied Control Technology:
• DCS - Siemens PCS7
• Redundant Automation Stations
(PLC), Operation Stations
(SCADA) and Profibus DP
processors and network
• More than 2000 physical I/O
distributed on 12 locations
Benefits:
• Improved functionality
• Improved reliability
• Production Monitoring and
Reporting
• Archive data availability
• Easy and Efficient Maintenance
EPC Contractor: SIEMENS, Belgrade, Serbia
Client: RTB Bor Copper Mine and Smelting Complex, Bor, Serbia
Project: Reconstruction and Modernisation of Cooper-smelter
Control System
Technology: DCS System
Scope of the work:
• Detailed and As-built electric
design
• Delivery and installation of
control cabinets
• Developing DCS aplications
software
• Commissioning
• Training
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Control with Mikro Kontrol
Implementation:
• Since the nature of the
production process does not
tolerate faults, system was
realized with redundant AS
(Automation station) and OS
(Operation station)
• Implemented functions of
data collection, control and
protection meet the needs in
various operating conditions,
and ensure safe technics and
high efficient operation
• Provided full system
documentation, testing, and
ongoing support
Benefits for consumer:
• Improved reliability with new
control systems
• Alarm management increases
safety
• Production trending and data
history aids quality assurance
EPC Contractor: SKY TOPECO, Belgrade, Serbia
Client: MINE and POWER PLANT Gacko, Federation of BiH
Project: Open Pit Coal Mine – 2 ECS Continuous System
Technology: PLC & HMI,
Frequency
Converters-Muliti Drives
Scope of the work:
• Detailed and As-built electric
design
• Delivery of electrical cabinets
with built-in low voltage
equipment
• Delivery of control cabinets
• Delivery of new electric
motors and frequency
converters
• Applications software for
control and monitoring
• Commissioning
• Training
Implementation:
• The reconstruction and
replacement of electrical
equipment on 20 machines
which are parts of two
ECS (Excavator-ConveyerSpreader) systems
• 12MW installed power for both
ECS1 and ECS2 systems
• The control system is
based on a programmable
logic controller - PLC with
distributed I/O units
• Supervising, monitoring,
and adjusting of relevant
parameters of the control
system of the machines is done
via the operator panel
• Part of the control system,
which is located on the
substructure, is connected
through wireless link with the
superstructure
• Connection devices switch
wireless PROFINET networks
to PROFIBUS network
(IWLAN / PB Link PN IO)
Benefits for consumer:
• Increased production
• Improved reliability and safety
• Minimized cost of production
and maintenance
www.mikrokontrol.rs
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metallurgY
IRON MADE
RECOGNIZING your unique needs
EPC Contractor: MIKRO KONTROL
Client: US STEEL SERBIA, Smederevo, Serbia
Project: Reconstruction and Modernisation of Sinter Line 4 Control
System
Technology: PLC & HMI, SCADA
Customer requests:
• A long-term out-of-use sinter
line control system should
be inspected, and the design
solution should be definded
according to it
• The old control system should
be dismounted, existing cables
should be tested; good ones
must be included into new
control system
• New MCC and control system
manufacturing
• The PLC, SCADA and HMI
software application
• Testing and commissioning
with expected functionality
proving
• Deadline: 145 days after signing
the contract
EPC Contractor: MIKRO KONTROL
Client: MARS CONTICAST, Riga, Latvia
Project: Machines for Vertical (Downward) and Horizontal Casting
Technology: PLC & HMI, Servo
motors & drives
Scope of the work:
• Mikro Kontrol delivers 7
control systems for machines
for vertical (downward) and
horizontal casting
• Diameter range for CuSn
profiles that can be casted is 13
to 66 mm
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Control with Mikro Kontrol
• Implemented motion control
system with AC servo motor
on traction rollers.
• Adjusting parameters can be
performed during operation,
without stopping the machine.
• Integration of so called
knowledge base i.e. specific
cast profile recommends cast
parameters (step, pause,...)
• Important data for cast
process during 24h is archived
(selected profile, cast speed,
temperature, quantity of cast
profile in kilograms, ...)
Implementation:
• Detailed design and as-built
design
• Because of short time for
job realization, several job
phases were realized in parallel
(design, equipment purchasing,
old system dismounting and
inspecting)
• The total qtty. of 22km of
new cable trays. Delivery and
placement of new signal cables,
communication cables and
power cables
• Inspection of measuring impuls
pipes
• Delivery and instalation of
pressure, temperature and
flow transmitters
• Delivery, mounting and
commissioning of new Siemens
Milltronics belt weighing scales
• Delivery, mounting and
commissioning of new ore
•
•
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•
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moisture sensor (located over
ore transport belt)
Delivery, mounting and
commissioning of new drives
for line cooler
MCC and control cubicles
assembly (60 fields, 70 control
boxes). Delivery, installation
and connection
Developing the new functional
operation description and
program algorithm based on
old system operation
Commisioning, FAT, SAT, hot
start, trial work
Cold test finished in 120 days
Customer benefit:
• Simple manipulating, cheaper
maintenance, centralized
and distributed monitoring
& control, extended MTBF,
modern technology
EPC Contractor: MIKRO KONTROL
Client: US STEEL SERBIA, Smederevo, Serbia
Project: Supervision and Control System of Converter Line No.3
Technology: PLC & HMI, SCADA
Scope of the work:
• Detailed electric design and Asbuilt design
• Delivery of control cabinets
• Applications software
• Commissioning
• Training
Implementation:
• Distributed Control System
based on PLC, networks
Controller Link and Device
Net, SCADA
• Control system handles over
1000 signals
Benefits for consumer:
• All parts of steel production
process in Convertor 3 is
monitored and controlled
by one control system (high
power fan-2MW, high pressure
cooling water system-33bar,
melting iron, oxygen feed, steel
and slag transport)
• Excellent performances
and operating reliability in
extremely hard industrial
conditions
• Availability for future expansion
• Project has been completed in
95 days
www.mikrokontrol.rs
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EPC Contractor: EBARA CORPORATION, Japan
Client: Belgrade Waterworks and Sewerage, Serbia
Project: SCADA for Water Supply System in Belgrade
Technology: PLC & HMI, SCADA
Scope of the work:
• Detailed and As-built electric
design
• Delivery and installation of
control cabinets (100+ pcs.)
• Delivery and installation of
communication equipment
• Developing SCADA software
• Commissioning
• Training
Implementation:
• Form SCADA (Supervisory
Control And Data Acquisition)
system for monitoring and
control of wells, distribution
pumping stations and
reservoirs in BWS, includes 155
structures totally :
• Main Control Center - 1
location
• Local Control Center - 4
locations
• Pumping stations - 28
locations
• Well pumping stations 102 locations
• Reservoirs - 20 locations
• Data acquisition and archiving
from all the facilities connected
to the system (around 10.000
I/O)
• Real-time control and
monitoring of well pumps
• Real-time monitoring of
distributive pumping stations
and reservoirs
• Complex communication
network based on TCP/IP and
UDP protocols and various
type of transmission paths
(fiber-optic, SHDSL, WLL,
GPRS) covering 40km diameter
area
• Renewal the equipment for
water quality analysis
Benefits for consumer:
• Integrated system simplifies
control and monitoring
functions
• Alarm management increases
safety
• Production trending and data
historian aids quality assurance
• Flexible reports system
EPC Contractor: EBARA CORPORATION, Japan
Client: Belgrade Waterworks and Sewerage, Serbia
Project: Drive System for 7 Pumping Stations
Technology: Soft Starters,
Frequency Converters
WATER TREATMENT
purity
FOR the future generation
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Control with Mikro Kontrol
Scope of the work:
• Detailed and As-built electric
design
• Delivery of 8 high power
frequency inverters in its panels
(up to 630 kW)
• Delivery of 16 high power soft
starters in its panels (up to 630
kW)
• Delivery of valves and pressure
transmitters
• Developing control and SCADA
software
• Commissioning
• Training
Implementation:
• Modernization of 7 pumping
stations across Belgrade city
• The system is stable and
reliable, convenient to control,
matching the customer‘s
“Energy saving“ overall strategy
• Pumping stations can operate
in both automatic and manual
mode, and are coupled with
central control system via
communication lines, so that
the operator can see all the
relevant parameters of the
process
Benefits for consumer:
• Maintenance work and costs
were reduced by applying
standardized application
software and training
• System stability is ensured
• Pumping stations operate in an
optimum way that saves the
customer energy consumption
and costs
• Improved reliability
• Long-term maintainability
www.mikrokontrol.rs
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EPC Contractor: MIKRO KONTROL
Client: POWER PLANT DJERDAP I, Kladovo, Serbia
Project: Reconstruction and Modernization of Two Gantry Cranes
on Danube River, Capacity 160t Each
Technology: PLC & HMI,
Frequency Converters Multy
Drives
Scope of the work:
• The subject of this work are
two electric gantry cranes
designed for outdoors
operation. The purpose of
these cranes is to service the
hydro-mechanical equipment
at the dam, at the entrance
building and mounting place HE
„Djerdap 1“. Specifically, main
task of the cranes is to lift the
equipment in a single-individual
work and coupled-tandem
work
• Each crane consists of a steel
portal construction, travelling
mechanism (crane and travers)
and lifting mechanism (up to
160t and up to 50t). Crane
movement is controlled from
the operator cabin
• Electrical part of this project
included the replacement of all
existing wound-rotor motors
with corresponding squirrelcage induction motors whose
speed and torque is regulated
by a frequency converter
. Regulation, control and
supervision of the crane is done
by distributed PLC, operator
panel, located in the operator’s
cabin. As a part of crane
modernization, the remote
control via radio control device
is provided
Implementation:
• All drives are controlled by
frequency inverters. The
two lifting mechanisms (up
to 160t and up to 50t) are
performed with the multidrive inverter system with
energy recuperation. Travers is
performed with the single-drive
inverter system. Portal drives
with two single controllers are
coupled in order to provide
equal distribution of load
• Control system also includes:
supervision and control of the
hooks load, safety off circuit,
wind speed measuring, load
weight measuring, crane speed
control according to position
and weight,
synchronized work of both
•
•
•
•
•
•
•
•
•
cranes, control of secondary
equipment (thrusters, hydraulic
pump, lighting, air-condition,
...)
Control system of each crane
is realized with PLC and
distributed units, PROFINET
network with multi-drive and
single-drive inverter systems
and HMI
Remote radio control unit
allows alternative control of
both cranes
Communication between PLCs
of both cranes is implemented
Detailed electrical design
Assembling electrical cabinets
Developing PLC and HMI
application software
Commissioning
Training
As-built design
EPC Contractor: MIKRO KONTROL
Client: POWER PLANT ZVORNIK, Mali Zvornik, Serbia
Project: Reconstruction and Modernization of the Portal Crane
2x110t+2x15t and Bridge Crane 10t on Drina River
Reconstruction and modernization
of portal crane 2x110t+2x15t
includes replacement of the entire
electrical equipment and part of
mechanical equipment.
Scope of the work:
• Replacement of all woundrotor electric motors, by
adequate squirrel-cage
induction motors
• Replacement of all motor
reductor couplers
• Replacement of brake system
• Reconstruction of a cabin
• Upgrade of control system
with radio network system
• Replacement of all cables, limitswitches and lighting
• Installation of load measuring
system on driving axes 2x110t
• Installation of cord tension
measuring system with loads
larger than 0.5 t, on hooks
2x15t
• Installation of wind speed
mesauring instrument
• Installation of fast winch 3,2t,
and supporting beam on the
roof of the crane
• Speed control by frequency
converter on all electromotors
• Inspection of all reductors and
replacement of worn elements
Implementation:
• Control system is realized with
PLC and single-drive frequency
converters. Radio network
system provides remote
control of cranes
• Developing as-built electromechanic designs
• Commisioning, testing and
certification (all neccessary
permits)
Benefits for consumer:
• Precise positioning, wearing
of declutcher is reduced,
crane swinging is reduced,
synchronization of cranes
Benefits for consumer:
• Precise positioning
• Wearing is reduced
• Crane swinging is reduced
• Synchronization of cranes is
applied
• Energy recuperation during
generator mode
CRANES
BEAUTY
of the synChronisation
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Control with Mikro Kontrol
www.mikrokontrol.rs
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EPC Contractor: SIEMENS
Client: FIAT Automobiles Serbia, Kargujevac, Serbia
Project: DCS PCS7 Control System of Boiling System
Technology: DCS System,
Frequency Converters – Single
Drives
Customer requests:
• The total heating power
capacity of 181.7MW in
temperature mode 140/80OC
should be realized by
integrating old boilers (total
power of 31.7MW) and new
ones (total power 150MW)
into unique control system
• Simple control and
maintenance
• The relevant safety standards
for heating plants must be
fulfilled
Scope of the work:
• Detailed design and heating
plant function description
were realized with maximal
utilization of available heating
capacity and customer requests
(Fiat production lines) in
different modes of work:
winter / summer, day / night,
working day / weekend...
• As-built design
• Supervision of the MCC and
control panel manufacturing,
mounting and connecting
process
• DCS application programming,
testing and commissioning with
trial operation
• Non – standard programming
solutions for local HMI panel
integrated into standard DCS
environment, integration of
„third-party“ control systems
into unique DCS system
(realization of different
communication protocols)
• Comprehensive documentation
and customer’s staff training
and support
Customer benefit:
Simple manipulating, cheaper
maintenance, modern technology,
complete solution for operator
and engineering control, reliable
solution with high availability.
EPC Contractor: MIKRO KONTROL
Client: HEATING PLANT Energetika Trstenik, Serbia
Project: Energy Consumption Optimization in Heating Station
Technology: Frequency inverters
POWER
FORCE
IS IN THE POWER
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Control with Mikro Kontrol
Customer requests:
• Changes in control system of
boiler fans and pumps should
be made during the heating
season, while maintaining
continuous delivery of heat
energy to consumers
• Use existing resources of
the boiler room: distribution
cabinets, motor cables for fans
and pumps
• Provide signalization of
elements in control room
Scope of the work:
• Dismantling, and installing new
panels with frequency inverters
into existing cabinets realized
in 6 hours
• After the end of first heating
season, saving in electricity
consumption of 18% has
been recorded, without any
control system malfunctions
(official information from the
Customer)
Benefit for the customer:
By installing frequency inverters
on recirculation pumps (45kW)
and fresh air fans (75kW) of the
boiler, with adequate optimization
of inverter parameters, significant
savings in customer’s budget and
budget of consumers which are
connected to remote heating
system in Trstenik have been
achieved. Savings should be
reflected in decreased consumption
of electricity, reduction in
drive wear, and optimization
of combustion, which directly
affects harmful gas emission to the
atmosphere.
www.mikrokontrol.rs
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EPC Contractor: MIKRO KONTROL
Client: TEHNOMETAL, Dašnica, Serbia
Project: Control System for PET Bottles Blowing Line
Project: Control System for Bottle Labeling Machine
Technology: Motion control, PLC
& HMI
PACKAGING INDUSTRY
OUT OF THE BOX
PRECISION to the perfection
Customer requests for PET
Bottles Blowing Line:
• Production capacity of max.
1250 cycle /h (5000 bottle / h)
• The defined bottle profile must
be achieved with high accuracy
• Simple manipulation,
parameterization and machine
maintenance
• Safety standards in machine
building must be fulfilled
Customer requests Bottle
Labeling Machine:
• Production capacity of max.
15000 bottle /h should be
achieved with label positioning
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Control with Mikro Kontrol
accuracy of ±0.5mm
• Simple manipulation,
parameterization and machine
maintenance
• Safety standards in machine
building must be fulfilled
• Deadline: 15 days from
contract signing
Scope of the work:
• Technical documentation,
mounting process supervision
• PLC and HMI application
programming, testing and
commissioning; the key task
was to establish synchronous,
high speed movement of
several AC servo motors (for
tube / bottle feeder, bottle
tool), in order to achieve
requested machine capacity
and accuracy
• Motion Control PLC open
standard implementation,
combined with programming
according to IEC 61131-3
standard
• Ethercat communication
implemented
• Functionality prooved by the
deadline
Customer benefit:
High machine capacity with precise
bottle profile definition and with
accurate label positioning, simple
manipulating, cheaper maintenance,
modern technical solution for the
task of high speed and synchronous
movement of several drives.
www.mikrokontrol.rs
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EPC Contractor: TEHNOMATIK, Vrnjačka Banja, Serbia
Client: FRUKOM, Arilje, Serbia
Project: Dozing and Packaging System of Frozen Fruit
Technology: Motion control, PLC
& HMI
Customer request:
• frozen fruit (raspberries,
bramble, red currants) are
weighted and packaged in
freezer facility on temperatures
from 0 - 4OC, into plastic bags
up to 1000g weight
• taking into consideration that
the product is designated for
export into EU countries, strict
demands dictate precision of
maximum +1%
System description:
The line consists of two parts:
dozing part (weighting) and
packaging part. There are 4
dozing routs with vibro-dozers
in cascade construction. Frozen
fruit is sensitive to mechanical
shocks, and cascades provide
continuous and uniform delivery
to weighting system. Frequency
inverters control the operating
of vibrating electro-magnets, that
allow the regulation of frequency
and intensity of vibrations. The
weighting system consists of small
buckets with load cells. Four AC
servo motors & drives are used for
control following parts: system for
making the ZIP-stripe on a bag and
for making the bag itself. Besides
precision, the basic request for the
packaging part is execution speed.
Dozing of frozen fruit is relatively
slowly performed, because of its
sensitivity, and in order to fulfil the
requested capacity of packaging
machine, its executing parts must
compensate all delays. Control
system is done with PLC and
operator panel in „touch-screen“
technology. According to measured
weight operating mode for vibrodozers is chosen: rough dozing,
fine dozing, weight correction.
Communication with frequency
inverters (16 pieces) is done
by RS422 communication. The
operator can set the frequency
of rough and fine dozing to each
frequency inverter, and can control
its work. The Dozing and packaging
line is displayed in form of synoptic
scheme, that provides the operator
an intuitive process monitoring,
easy adjustment and access to
detailed parameters of each part of
the line.
EPC Contractor: MIKRO KONTROL
Client: TEHNOMATIK, Vrnjačka Banja, Serbia
Project: Control System of Coffee Packaging Machine
Technology: Motion control, PLC
& HMI
Customer request:
• to develop a new generation
of control system for coffee
packaging machines
• to improve existing system
technically and to reduce the
cost price
• to achieve packaging speeds of
up to 50 bags/minute, with 1%
precision
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Control with Mikro Kontrol
Control system description:
Parts of the machine, such as
Worm dozer, Welding jaw and
Folio extraction, are driven by AC
servo motors and servo drives.
The control system is based on
PLC & HMI technology. Operator
has the possibility to choose
parameters for dozing system:
quantity, bag length, jaw stroke,
lenght of folio extraction (by set
value or mark), drive‘s acceleration
and deceleration parameters. PLC
application program is designed to
synchronize movements of all parts
of the machine in order to realize
desired speed and precision.
Customer benefit:
• High machine capacity
• High precision, maximum
+1%
• Simple manipulating
• Cheaper maintenance
• Modern technical solution
www.mikrokontrol.rs
23
EPC Contractor: ELEX COMMERCE Belgrade, Serbia
Client: BIRUZA-M, Moscow, Russia
Project: Control System for the Synthesis of Radiopharmaceutical
[11C]-methionine
Technology: PLC, SCADA
Scope of the work:
• Development of open
algorithm where customer
can freely create its own
technology for the synthesis of
radiopharmaceuticals
• Visual programming of the
algorithm
• Execution must be
independent of SCADA station
status
• Compliance with Part 11 of
Title 21 of the Code of Federal
•
•
•
•
Regulations (CFR) for the
keeping of electronic records
and use of electronic signatures
Development of
communication protocols for
various equipment
Assembling electrical cabinets
Commissioning
Training
Benefits for consumer:
• GMP compliant, visual
programming
• Robust control system since all
programs are run by PLC.
On the market only PC-based
control can be found
• Two functional units,
integrated into one device:
11CH3I synthesis unit and
11C-methionine synthesis unit
• Set of programing instructions
(if…then, go to, call function,
timers, counters etc.) allowing
creation of programs for
realization of completely
independent technologies,
bounded only by the physical
system which is controlled
• Easy maintenance
EPC Contractor: AHM d.o.o., Lukavac, Federation of BiH
Client: Opti Run, Herne, Germany
Project: Control System for Folder-gluer Machines
MACHINE BUILDING
modern art
OF using PARTs
24
Control with Mikro Kontrol
Technology: PLC & HMI, Servo
systems
• Commissioning
• Training
Requirements of the consumer:
• Detailed and As-built electric
design
• Delivery of electric cabinet
• Delivery of electric motors and
sensors
• Developing control and HMI
software
Implementation:
• High-speed control system
was developed using motion
controller and EtherCAT
communication
• Process of gluing and band
stamping is performed by two
heads using 4 servo motors
• Transport of card boxes is
monitored by laser sensors and
rotary encoders
Benefits for consumer:
• Machine capacity and speed are
upgraded
• High precision of band cutting
and stamping is ensured
• Easy to operate and set
working parameters
www.mikrokontrol.rs
25
Companies GUŠTER and ASSEMA are machine
builders for production parts of transformers.
MIKRO KONTROL delivered complete control
system for those machines.
EPC Contractor: GUŠTER, Kragujevac, Serbia
Client: Transformer manufacturer in India
Project: Electro cabinets assembling for Transformer Core Cutting
Line Machines
Technology: Motion Controller
Scope of the work:
• The production line has 19 drive
units, 8 of them with servo AC
motors, and 11 drive units are
26
Control with Mikro Kontrol
with three phase AC motors
regulated with frequency
invertors up to 5,5 kW
• Control system realized with
remote I/O units on PROFIBUS
DP
• Electrical cabinets and
equipment are suitable for
operation in conditions with
increased humidity and
temperatures
EPC Contractor: ASSEMA, Kragujevac, Serbia
Client: SOENEN, Roeselare, Belgium
Project: Control System of Machine for Delta Transformers
Winding Up and Core Assembling
Technology: Motion Controller
Scope of the work:
• Control system realized with
Motion controller
• Main drive is three phase
asynchronous motor controlled
by frequency inverter using
closed-loop vector control
• Drive which performes winding
up of high voltage and low
voltage windings is guided by
AC servo drive
• The control system
synchronizes movement of
the pole arm to the main drive
continually, providing correct
winding alignment
www.mikrokontrol.rs
27
EPC Contractor: MIKRO KONTROL
Client: NIS GAZPROM NEFT, Belgrade, Serbia
Project: Control System of Gas Substation
Technology: PLC & HMI
Scope of the work:
• Selection, delivery, programming
and commissioning of
programmable logic controller and
HMI visualization interface
• Making of instruction manual,
training for operators, delivery
of entire attested project
documentation
• Technological task which control
system has to realize is to keep
defined temperature of the
outgoing water in heating circuit
Implementation:
• KGH applications with PXC 64
label, and the visualization and
process interface were enabled
through PXM20 dedicated panel
• Water temperature regulation was
realized by delivery of regulatory
three-way electromotive valves
with VVF label and SKC actuator
Benefits for consumer:
• Ensure security, minimize
maintenance costs, increase
availability and flexibility
• Process parameters regulation
is performed automatically. The
system automatically regulates
outgoing hot water temperature
as a function of measured ambient
temperature
• Very fast detection and elimination
of errors in the system, since
HMI monitoring system enables
visualization of the entire process,
displays current and previous
faults
• Easy maintenance
EPC Contractor: MIKRO KONTROL
Client: NIS GAZPROM NEFT, Belgrade, Serbia
Project: Control System of Oil Bunker Station, Smederevo
Oil and gas industry
POWER
the future
28
Control with Mikro Kontrol
Technology: PLC & SCADA
Scope of the work:
• Selection, delivery, programming
and commissioning of PLC and
SCADA application software
• Control system has to realize fuel
supplying to the mobile device
(ship, truck,...) and refueling oil
tanks
Implementation:
• Two automation Stations (PLCs),
Operation Stations (SCADA)
and Ethernet network provide
bunkering
• System controls pumps, valves,
temperature, pressure and level
in a storage tanks and measures
quantity of fuel
Benefits for consumer:
• Ensure security, increase
availability and flexibility
• Very fast detection of errors in the
system
• Production monitoring, reporting
and archive data availability
• Easy and efficient maintenance
www.mikrokontrol.rs
29
EPC Contractor: MIKRO KONTROL
Client: TRAYAL Factory of Heavy and Industrial Pneumatics,
Kruševac, Serbia
Project: Control System of Mixer K7
Technology: PLC & HMI, SCADA,
MS Access Database application
Customer requests:
• the existing system, without
any documentation, must be
inspected, and it‘s functionality
must be transferred to the
new control platform, with
enhanced functionality
• the existing process equipment
(e.g. load cells, valves,
conveyers, mixer ..) must be
integrated into the new control
system
• old system dismantling, new
system mounting, connecting
and testing must be finished
during the period of 5 days.
After that, commissioning with
production could be start
Scope of the work:
• the functionality of the old
control system was defined
by series of interviews with
•
•
•
•
•
operators and maintenance
engineers of the Trayal factory,
which led to functional
description Mikro Kontrol did,
and confirmed by investor
detailed design and as-built
design
Control system elements were
mounted on the panels which
had to be put into existing
cabinets
The dismantling /mounting and
connecting processes were
prepared in detail, in order to
shorten this phase within the
approved period which was 5
days long
PLC, HMI, SCADA applications
were created and proved
according to Mikro Kontrol
engineer’s experience based on
similar applications
The software application
database provided customer
possibility of recipe generating,
archiving and downloading,
generating of various reports for
specific type of production.This
functionality was performed
manually in the old system
Customer benefit:
• After more than 10 years
of problems with support
and maintenance of the
original Chronos Richardson
control system, with frequent
stoppingthe production, the
customer got an reliable and
modern technical solution, with
easier operator control and
maintenance, and „right – ontime“ support of Mikro Kontrol
engineers. Furthermore,
maximal utilization of existing
mixer devices (DC drive,
weighing scales, valves, e.t.c.)
led to reduce the cost of
investment.
EPC Contractor: MIKRO KONTROL
Client: KOLUBARA UNIVERZAL, Veliki Crljeni, Serbia
Project: Control System of Triple-Roller
RUBBER INDUSTRY
on the move
WITHOUT DOWNTIMES
30
Control with Mikro Kontrol
Technology: PLC & HMI,
Frequency converter – Single drive
Scope of the work:
• The control system is based
on PLC and HMI.It manage
the work of two DC drives
in independent mode
(each drive’s speed)and in
synchronous mode
• Detailed electrical design
•
•
•
•
•
Assembling electrical cabinets
Developing PLC application
Commissioning
Training
As-built design
Implementation:
• Control system is realized with
one PLC which communicates
with two DC drives and
operator panel.
Benefits for consumer:
• System is flexible and simple
for maintenance
• Easy way of setting parameters
and system adjustment
• Although the PLC is overfilled
with large number of data,
current alarms can be easily
followed on the operator panel
www.mikrokontrol.rs
31
BUILDING MATERIALS
rock solid
committed to the better world
EPC Contractor: MIKRO KONTROL
Client: NEXE GRUPA, Jelen Do, Serbia
Project: SCADA System of Lime Kiln F4 (furnace)
Technology: PLC & HMI
Customer requests:
• Supervision system for F4
Scope of the work:
• Detailed design of control
system
• Data acquisition of 34
temperature signals (exhaust,
regulatory gases, and
temperatures on burners), 5
pressure signals, 4 flow signals
(smoke gases and air) and 1
level signal (stone)
• Real time data monitoring
• Process history (data log) and
reports
Customer benefit:
• Simple manipulating
• Data supervision in one place
• Reliable solution with high
availability
• Different kind of reports
provide full overview of
furnace functioning
EPC Contractor: MIKRO KONTROL
Client: Cement Factory HOLCIM, Novi Popovac, Serbia
Project: Reconstruction and Modernization of Automatic Dust Filter
Technology: PLC & HMI
Customer requests:
• The existing system, without
any documentation, must be
examined, and it‘s functionality
must be transferred to the
new control platform, with
enhanced functionality
• The existing process
equipment (e.g. valves,
conveyers, cables) must be
examined and part of it, which
functions correctly should be
integrated into the new control
system
32
Control with Mikro Kontrol
• Old system dismantling,
new system mounting and
connecting, testing and
commissioning must be finished
during one work shift (8 hours)
Scope of the work:
• The functionality of the old
control system was defined
by series of interviews with
operators and maintenance
engineers of the Holcim factory
• Detailed design and as-built
design
• The dismantling /mounting
process was prepared in detail,
in order to shorten this phase
within the approved period
which was 8 hours long
• Old equipment dismantling and
the new equipment mounting
(into existing cubicles), testing
and commissioning took 6
hours, of which the stopping in
productiontook 4 hours
Customer benefit:
Simple manipulating, cheaper
maintenance, extended MTBF, the
previous „old-fashioned“ control
system consisting of relay logic and
separate controllers was converted
to state-of-the-art solution.
EPC Contractor: MIKRO KONTROL
Client: ZORKA ALAS KAMEN, Stone Pit Jazovnik, Serbia
Project: Reconstruction and Modernisation of Control System of
Crusher and Stone Selection Line
Technology: PLC & HMI, SCADA
Scope of the work:
• The control system is based on
PLC, dynamic scale for stone
throughput measurement,
operating panel and SCADA
system for monitoring and data
acquisition. The components
communicate over RS485
network and Ethernet
• Detailed electrical design
• Installation of electrical cabinets
• Development of application
PLC software
• Commissioning
• Training
• As-built design
Implementation:
• Control system is realized with
one PLC, SCADA system and
operator panel
Benefits for consumer:
• The stone granularity can
be chosen remotely by the
operator
• The conveyor belts and stonecrushers can be started locally
or remotely, in manual and
automatic mode
• The SCADA system stores all
relevant data into a database,
including: production operating
time of all drives, alarms,
cumulative quantities of
produced stone or quantities of
produced stone by shifts
www.mikrokontrol.rs
33
EPC Contractor: MIKRO KONTROL
Client: GALENIKA FITOFARMACIJA, Belgrade, Serbia
Project: Control System for Insecticide and Herbicide Production
Lines
Technology: PLC & HMIs, SCADA
and Frequency Converters-Single
Drives
Scope of the work:
• Delivery of control and
monitoring equipment
(PLCs, touch panels, SCADA,
frequency converters and
temperature controllers)
• Development of supervisory
and control software
• Commissioning and functional
testing
PHARMACEUTICAL INDUSTRY
immunity
to the impossible
34
Control with Mikro Kontrol
• Training
Implementation:
• System consists of overground
and underground tanks, kibbles
and transporters, used to dose
individual components into
reactors/dissolvers
• The technology engineer
designs a fabrication program
and transfers it to PLC, starts
the fabrication process and
monitors its execution
• Connection to ORACLE
database for retrieving and
archiving all necessary process
data
Benefits for consumer:
• Increased production speed
and quality, as well as higher
personal safety are provided
• Removal of malfunctions on
equipment is made easier,
thanks to the use of monitoring
functions and early noticing
EPC Contractor: MIKRO KONTROL
Client: PHARMANOVA, Belgrade, Serbia
Project: SCADA and Control System of Syrup Production Reactors
Technology: PLC & HMI
Scope of the work:
• Detailed and As-built electric
design
• Delivery of electrical cabinets
with built-in low voltage
equipment
• Delivery of control cabinets
• Applications software for
control and monitoring
• Commissioning
• Training
Implementation:
• The control system is based on
Simatic S7 platform with Simatic
MP panel. The system provides
production-based recipes with
detailed diagnostics
Benefits for consumer:
• Increased production
• Improved reliability and quality
• Long-term maintainability
www.mikrokontrol.rs
35
EPC Contractor: MIKRO KONTROL
Client: ZORKA COLOR (Tikkurila Zorka), Šabac, Serbia
Project: The Control System of Paints and Varnishes
Technology: PLC & HMI, SCADA
and Frequency Converters-Single
Drives
Implementation of solution for
production management in order
to increase production capacity and
improve product quality.
Scope of the work:
• Implementation of a control
system for production based
on electronic production work
orders. Automatic and manual
selection of materials are
provided
• Implementation of weighing
scales and integration in the
control and monitoring system
Implementation:
• Mikro Kontrol has
implemented SCADA system
• Recipes, archives, and other
data are stored in the Oracle
RDBMS
• The control system is based on
PLC, distributed HMI panels
and mobile barcode scanners
• Mikro Kontrol has done
programming, testing,
commissioning and training
• After the first phase, the
system was expanded and
upgraded several times
Benefits for consumer:
• Increased production
• Improved reliability and quality,
minimized cost of production
EPC Contractor: MIKRO KONTROL
Client: CHEMICAL AGROSAVA, Belgrade, Serbia
Project: Control System of Bottle Filler Facility
chemical industry
Technology: PLC & HMIs and
Frequency Converters-Single
Drives
of success in all segments
Scope of the work:
• Delivery of control and
monitoring equipment (PLCs,
touch panels, frequency
converters )
• Development of supervisory
and control software
• Commissioning and functional
testing
• Training
Formula
36
Control with Mikro Kontrol
Implementation:
• The system consists of Ex
certified operator panels in
touch technology,PLC and
two frequency convertors.
The control part is physically
distanced from the filler
itself, and signals are sent and
recieved over Ex barrier
• The system is freely
configurable, in both
mechanical and software part
• Dosage precision is 0.1g and
dosage error is below 1%
Benefits for consumer:
• The system is specific by the
fact that AC servo drive is
not used. Instead, a standard
asynchronous motor and
frequency inverter are used,
contributing to lower costs of
entire system.
www.mikrokontrol.rs
37
EPC Contractor: MIKRO KONTROL
Client: ALLTECH SERBIA AD, Senta, Serbia
Project: DCS Control System of The New Yeast Extract Production
Technology: DCS
Customer requests:
• The process and control
equipment should be
transferred from the old, longterm out-of-work (5 years)
Swiss factory and adapted
to demanded functionality in
Alltech factory
• The existing MCC, control
panels and low-voltage
equipment should be inspected;
the correct devices should be
used in the new system as much
as possible, thus minimizing
project costs
• The actual software platform
should be predicted and
implemented on the existing
control equipment (only PC‘s
could be purchased), thus
providing future expandiability
and open architecture
• The external, „third-party“
control systems for evaporator
(GEA Wiegand) and UHT
sterilizer (Alfa Laval) must be
integrated into DCS, providing
real-time process data exchange
needed for
continuous process flow
• DCS application commissioning
must be done with the real,
very expensive raw material
Scope of the fork:
• DCS software platform was
chosen, consisting of the
server / client computer (OS)
network and several PLC
(AS) dedicated to particular
technological units. DCS, with
it‘s extended memory and
processor demands, were
implemented on the old PLC‘s
(AS) , delivered from the Swiss
Factory, which requested a lot
of non-standard programming
solutions
• Because of short term for
job realization, several job
phases were realized in parallel
(existing equipment inspection,
purchasing, detailed design)
• SAT was performed thoroughly,
which shortened commissioning
time
• Commissioning with 24h
supervision in 10 days, with
minimized expenses concerning
raw material
• The implemented DCS was
extended with different
functionalities in next period,
according to customer requests
(Enzyme station, IG product
transfer, dryer ..). It is proven
as reliable, open architecture
solution without boundaries
in satisfying customer needs.
All process data, despite they
belong to Yeast extract units or
external units (UHT, Evaporator,
Heating plant, old Yeast factory
..) are collected and trasferred
to factory SQL database
• Comprehensive documentation
and customer staff training and
support
Customer benefit:
The unique control system for 6
technological units (fermentation in
reactors, separation of cell wall and
yeast extract, filtration, buffering,
Clean – In – Place (CIP), package
unit), integration of existing control
system of the Yeast factory and
Heating plant into the new DCS,
expandability, complete solution for
operator and engineering control,
reliable solution with high availability
(24h/7 days per week).
FOOD INDUSTRY
fundamental
fuel for the life
38
Control with Mikro Kontrol
www.mikrokontrol.rs
39
EPC Contractor: MIKRO KONTROL
Client: GEBI Forage factory, Subotica, Serbia
Project: Control System For Mixing Process In Forage
Technology: PLC, SCADA,
Database application
Customer requests:
• the existing system, without
any documentation, must be
inspected, and it‘s functionality
must be transfered to new
control platform, with
enhanced functionality
• the existing process equipment
(e.g. load cells, valves,
conveyers, mixers ..) must be
integrated into the new control
system
• old system dismantling,
new system mounting and
connecting, testing and
commissioning must be finished
during the period of 5 days
Scope of the work:
• the functionality of the old
control system was defined
by series of interviews with
operators and maintenance
engineers of the Gebi factory
• FAT in Mikro Kontrol Factory
was made thoroughly, in order
to minimize commissioning
time
• The dismantling /mounting
process was prepared in detail,
in order to shorten that phase
inside 5-day-approved period
• old equipment dismantling and
the new equipment mounting
process (into existing cabinets)
lasted for 3 days; testing: one
day; commissioning ended
in one day, and continued in
normal production
• DCS-look operator interface is
very user-friendly and provides
completely system supervision,
with the shortest possible
adaption time of operators and
maintenance technicians
• The database software
application provided customer
possibility of recipe generation,
archiving and download, along
with generation of various
reports for that type of
production; this functionality
was performed manually in the
old system
Customer benefit:
The previous „old-fashioned“
control system consisting of relay
logic and separate controllers and
weighing scales was converted
to state-of-the-art solution, with
centralized operator and engineer
supervising, with extended MTBF.
Customer requests:
• Continuous automated grain
drying mode, along with
optimized energy consumption
• Local surveillance at the facility,
remote monitoring to be used
by technologists and factory
managers
• Ability to generate reports,
subsequent analysis of process
40
Control with Mikro Kontrol
variables in the process log
Specifics of realized project:
• By using laboratory humidity
meter as a process device,
humidity signal acquisition is
performed in certain zones of
tower, which then represents
momentary input value for
humidity controller
• By regulation of extractor
rotation speed, both high
Technology: PLC & HMI, SCADA,
Frequency converters
Customer requests:
• SCADA system that visualizes
the entire technological
process of silos capacity 34000t
• Touch terminal that enables
the operator to turn on / off
drives manually, or switch to
automatic control
• PLC system that collects 496
digital inputs, and controls 240
electrical drives
Implementation:
• Storage, subsequent analysis
and display of process data
• Control of start / stop of
conveyors, fans, bolts, valves,
etc. based on predefined
actions
• SCADA system operator can
monitor the level in the silo,
valve position, status of motors
and switches, active alarms
in the system, and performs
actions based on these
parameters
• Implemented algorithms
affect the safety and proper
functioning of the system,
regardless of operating
mode – manual, automatic,
intelocking / non-interlocking
Benefits for consumer:
• Minimized maintenance costs,
easy control of the facility
• Increased safety and accuracy
of boiler room monitoring,
fast recognition of warning and
alarm state of all parts
• Installed control system
enables future expansion
• Easy maintenance
EPC Contactor: MIKRO KONTROL
Client: PFI Polimark Food Industry, Belgrade, Serbia
Project: Automation System for the Whole New Factory
EPC Contractor: CER, Serbia
Client: BIMAL, Brčko, Federation of BiH
Project: Control System For Grain Dryer
Technology: PLC, HMI, SCADA
EPC Contractor: MIKRO KONTROL
Client: NOVI TRADING NS SILOS, Zmajevo, Serbia
Project: SCADA and Control System for Silos
Technology: PLC & HMI
quality of drying and energy
efficiency are established
Benefits for customer:
Modern control system, based on
PLC and computer monitoring
(SCADA), significantly facilitates
handling, reduces engagement of
operator and system maintenance;
thus, mean time between failures
(MTBF) and production costs have
been reduced.
Customer requests:
• System that will include
supervision and control of all
sections of:
1. Production of ketchup
2. Production of mayonnaise
3. Production of mustard
4. Production of sugar syrup
5. raw material filling station
6. Transportation
management of finished
products to packaging
machines
7. Management of CIP
(Cleaning-In-Place)
systems
• HACCP requirements and
ISO9001 standards to be
fullfiled
Scope of the work:
• Installation of electrical cabinets
for monitoring and control
(PLCs, touch panels, SCADA,
frequency inverters and
temperature controllers, signal
processors
• Detailed electrical design
• Development of supervisor and
control software (PLC, touch
panels, SCADA)
• Commissioning, training and
functional testing
• As-built design
Customer benefit:
• The complete man machine
interface is developed in order
to simplify control of the entire
process
• Quality and production
capacity were significantly
increased
• Applied modern technology
• Leading factory in this part of
Europe
www.mikrokontrol.rs
41
EPC Contractor: MIKRO KONTROL
Client: SUNOKO, 3 Sugar Factories: Vrbas, Pećinci and Kovačica,
Serbia
Project: DCS Control System For The New Molasses
Desugarization Plant (MDS)
Technology: DCS
Customer requests:
• According to functional
description made by
technology solution provider
(„Novasep“, France), the
control system should be
designed, together with
MCC distribution panels, and
new transformers and 20kV
switchgear
• FAT at Mikro Kontrol
workshop before delivery
• MCC manufacturing and
connecting process supervision
• PCS7 software application
realization, testing and
commissioning with proving of
requested process parameters
• FAT deadline: 60 days
Scope of the work:
• Detailed design and MDS
plant function description
were realized according to
P&I schemes and sensor &
actuator lists; transformer plant
and 20kV switchgear design
realized according to customer
demands
• Because of short term for
project realization, several
phases were realized in parallel
(design, equipment purchasing)
• Supervision of the MCC and
control panel manufacturing
and mounting
• FAT was finished in ten days;
during that period, Mikro
Kontrol provided additional
resources (wasn’t in scope
of delivery), with the goal to
provide simultaneous test of
different technological units.
Each technology unit was
programmed by particular
programmer, and controlled by
separate technology solution
provider
• Commissioning with 24h
supervision in 10 days
• Comprehensive documentation
and customer staff training and
support
• SAT was performed
thoroughly, which shortened
commissioning time
Customer benefit:
• The unique control system
for all technological units
(molasses preparation,
filtration, chromatography and
evaporation)
• Modern technology
• Complete solution for operator
and engineering control
• Reliable solution with high
availability
Project: DCS PCS7 Control System for the C Product Continious
Mode Cooking (Cascade Cooking)
Technology: DCS
Sunoko Company is the largest local sugar
manufacturer and exporter. Production is located
in three sugar plants in Vrbas, Pećinci and Kovačica.
Mikro Kontrol was chosen as an experienced and
reliable partner for realization DCS projects in all
three plants.
42
Control with Mikro Kontrol
Customer requests:
• Existing batch mode of
the C product cooking
should be extended with
continuous mode, according
to P&I scheme and functional
description
• Existing DCS resources of the
sugar plant should be used (AS,
OS)
• Perform necessary adaptions
inside existing control panels
of cooking control system, to
include additional devices into
DCS
• Commissioning should be
done during sugar production
campaign start-up, providing
24h supervision during the
period of 5 days
Scope of the work:
• Programming solution done
according to P&I scheme and
functional description. This
approach was the requirement
for software engineers to
understand the technology of
beet cooking process in detail
• Since control loops couldn‘t
be tested during cold-run
tests, all parameterization and
adjustments had to be done
during production phase
• The operator staff training
has been finished during
commissioning
• Successful realization of the C
product continuous cooking
system forced customer
to consider the B product
continuous cooking system
Customer benefit:
• The existing DCS of sugar beet
cooking process was extended
with the new functionality - C
product continuous mode
cooking, which provides
customer lower production
costs, by means of less energy
consumption, less operator
staff engagement, stationary
mode of work during whole
sugar production cycle
www.mikrokontrol.rs
43
WOOD INDUSTRY
List of references
TRUST
safe and reliability
EPC Contractor: A Number of OEMs in Serbia, Federation of BiH
and Macedonia
Client: A number of clients in the region
Project: Control System for Cutting Wooden Logs Machine
Technology: PLC, HMI,
Frequency converter
Customer request:
• Customer-defined data
base of width of planks,
width of blade distance
for the first cut.
• Choosing the record from
database, control system
automatically defines the
position of the saw trolley.
• Control system suggests
44
Control with Mikro Kontrol
the optimal record from
data base taking into
acount utilization of
cutting
Scope of the work:
• Technical documentation,
mounting process
• PLC and HMI application
programming, testing and
commissioning with goal to
achieve requested machine
capacity and accuracy
• PLC open standard
implementation,
programming according to
IEC 61131-3 standard
Customer benefit:
High machine capacity,
simple manipulation, lower
maintenance cost, modern
technical solution for the task
of cutting wooden logs.
MINING
• KOLUBARA OPEN PIT MINE, Lazarevac, Serbia
- Reconstruction and Modernization of Crusher Plant
Control System
• RTB Bor Copper Mine and Smelting Complex,
Belgrade, Serbia - Reconstruction and Modernisation
of Cooper-smelter Control System
• MINE and POWER PLANT Gacko, Federation of
BiH - Open Pit Coal Mine – 2 ECS Continuous System
METALLURGY
• MARS CONTICAST, Riga, Latvia - Machines for
Vertical (Downward) and Horizontal Casting
• US STEEL SERBIA, Smederevo, Serbia Reconstruction and Modernisation of Sinter Line 4
Control System
• US STEEL SERBIA, Smederevo, Serbia - Supervision
and Control System of Converter Line No.3
WATER TREATMENT
• Belgrade Waterworks and Sewerage, Serbia SCADA for Water Supply System in Belgrade
• Belgrade Waterworks and Sewerage, Serbia Drive System for 7 Pumping Stations
CRANES
• POWER PLANT DjERDAP I, Kladovo, Serbia Reconstruction and Modernization of Two Gantry
Cranes on Danube River, Capacity 160t Each
• POWER PLANT ZVORNIK, Mali Zvornik, Serbia Reconstruction and Modernization of the Portal Crane
2x110t+2x15t and Bridge Crane 10t on Drina River
POWER
• FIAT automobili Serbia, Kragujevac, Serbia - DCS
PCS7 Control System of Boiling System
• HEATING PLANT Energetika Trstenik, Serbia Energy Consumption Optimization in Heating Station
PACKAGING INDUSTRY
• TEHNOMETAL, Dašnica, Serbia - Control System
for PET Bottles Blowing Line
• TEHNOMETAL, Dašnica, Serbia - Control System
for Bottle Labeling Machine
• FRUKOM, Arilje, Serbia - Dozing and Packaging
System of Frozen Fruit
• TEHNOMATIK, Vrnjačka Banja, Serbia - Control
System of Coffee Packaging Machine
MACHINE BUILDING
• BIRUZA-M, Moscow, Russia - Control System for the
Synthesis of Radiopharmaceutical [11C]-methionine
• Opti Run, Herne, Germany - Control System for
Folder-gluer Machines
• Transformer manufacturer in India - Electro
cabinets assembling for Transformer Core Cutting
• SOENEN, Roeselare, Belgium - Control System
of Machine for Delta Transformers Winding Up and
Core Assembling
Oil and gas industry
• NIS GAZPROM NEFT, Belgrade, Serbia - Control
System of Gas Substation
• NIS GAZPROM NEFT, Belgrade, Serbia - Control
System of Oil Bunker Station, Smederevo
RUBBER INDUSTRY
• TRAYAL Factory of Heavy and Industrial
Pneumatics, Kruševac, Serbia - Control System of
Mixer K7
• KOLUBARA UNIVERZAL, Veliki Crljeni, Serbia Control System of Triple-Roller
BUILDING MATERIALS
• NEXE GRUPA, Jelen Do, Serbia - SCADA System of
Lime Kiln F4 (furnace)
• Cement Factory HOLCIM, Novi Popovac, Serbia Reconstruction and Modernization of Automatic Dust
Filter
• ZORKA ALAS KAMEN, Stone Pit Jazovnik, Serbia
- Reconstruction and Modernisation of Control
System of Crusher and Stone Selection Line
PHARMACEUTICAL INDUSTRY
• GALENIKA FITOFARMACIJA, Belgrade, Serbia
- Control System for Insecticide and Herbicide
Production Lines
• PHARMANOVA, Belgrade, Serbia - SCADA and
Control System of Syrup Production Reactors
CHEMICAL INDUSTRY
• ZORKA COLOR (Tikkurila Zorka), Šabac, Serbia The Control System of Paints and Varnishes
• CHEMICAL AGROSAVA, Belgrade, Serbia Control System of Bottle Filler Facility
FOOD INDUSTRY
• ALLTECH SERBIA, Senta, Serbia - DCS Control
System of The New Yeast Extract Production
• GEBI Forage factory, Subotica, Serbia - Control
System For Mixing Process In Forage
• BIMAL, Brčko, Federation of BiH - Control System
For Grain Dryer
• NOVI TRADING NS SILOS, Zmajevo, Serbia SCADA and Control System for Silos
• PFI Polimark Food Industry, Belgrade, Serbia Automation System for the Whole New Factory
• SUNOKO, 3 Sugar Factories: Vrbas, Pećinci and
Kovačica, Serbia - DCS Control System For The New
Molasses Desugarization Plant (MDS)
• SUNOKO, 3 Sugar Factories: Vrbas, Pećinci and
Kovačica, Serbia - DCS PCS7 Control System for
the C Product Continious Mode Cooking (Cascade
Cooking)
WOOD INDUSTRY
• A number of clients in the region - Control System
for Cutting Wooden Logs Machine
www.mikrokontrol.rs
45
CONTROL with Mikro Kontrol
Head office Belgrade:
Vase Pelagića 30
11000 Belgrade, Serbia
Office Niš:
Jovana Ristića 11
18000 Niš, Serbia
Office Novi Sad:
Drinska 1
21000 Novi Sad, Serbia
tel/fax: +381 11 3699 080
+381 11 3699 939
tel/fax: +381 18 4511 884 +381 18 4519 192
tel/fax: +381 21 246 9501 +381 21 246 6543
e-mail: [email protected]
web: www.mikrokontrol.rs
e-mail: [email protected]
e-mail: [email protected]