UPCOMING EVENTS - PAGE 11 MARCH / APRIL 2015 INTEREST 2015 MINNESOTA Economy Faster Affordable Production Expansion 1.5% Healthier Optimistic Success High Increase Painted with Optimism UP BUSINESS Impact Double Output Opportunity 2.2% Money POSITIVE Change Rapid 3.5% 90% JOBS Manufacturing LONG TERM Hiring PRICES Unemployment MINNESOTA’S ECONOMIC PICTURE: Percentage Market Investment Performance Strong TAXES INCOME Recovery J O U R N A L O F T H E M I N N E S O TA P R E C I S I O N M A N U FA C T U R I N G A S S O C I AT I O N GROWTH INSIDE THIS ISSUE: 16 WHO'S WHO Steve Kalina - Executive Vice President of Dynamic Group 21 FEATURE 3D Printing: Production Floor Trends 37 FEATURE Agricultural Equipment Manufacturers Harvest Weaker Sales RELIABILITY. PRICE. REPUTATION. Haas VF-2SS Super Speed Vertical Machining Center = TOTAL CUSTOMER VALUE. WE KNOW what it’s like. We’re MACHINISTS, too. We CUT METAL every day. That’s why we’re driven to make sure that every Haas CNC machine is trustworthy, affordable, and always backed by the industry’s best after-sale service. Minnesota: 15150 25th Ave. N., Plymouth, MN 55447 p: 763.742.1263 I e: [email protected] I www.Haasproductivity.com Proud sponsor of the Stewart-Haas #41 car This Wasn’t Supposed To Happen Attorney Legacy Death Probate Disability Cancer Federated Insurance is here for you before, during, and after a claim. It’s Our Business to Protect Yours® Visit www.federatedinsurance.com to find a representative near you. *Not licensed in the states of NH, NJ, and VT. © 2015 Federated Mutual Insurance Company Damage Heirs Will w w w . p m - m n . c o m follow us @ twitter.com/mpmajournal Supporting Minnesota in becoming the world leader in precision contract manufacturing and related technologies. Editor & Publications Manager Molly Barrett - [email protected] Sales Manager Bill Remes - [email protected] Art & Production Severyn Skoug - [email protected] MPMA OFFICERS President Vice President Treasurer Secretary Executive Director Assistant Executive Director Director of Workforce Development Benjamin Rashleger, WSI Industries, Inc. B Kyle, Saint Paul Port Authority Steve Wise, Cass Screw Machine Products Company Tom Chacon, Boring Machine Jaime Nolan, CAE - [email protected] Angela Petersen - [email protected] Luann Bartley - [email protected] EDITORIAL COMMITTEE Chair, Editor-in-Chief: B Kyle - [email protected] Luke Bame - [email protected] John Madsen - [email protected] Chuck Remillard - [email protected] Ted Roberts - [email protected] Andrew Skoog - [email protected] Fred Zimmerman - [email protected] Mike Eye - [email protected] AWARDS - Association TRENDS 2009, 2010 - American Graphic Design Award 2010, 2014 - MMPA Publishing Excellence Award 2014 - MSAE Award of Excellence. 2008, 2010 MEMBERS OF Precision Manufacturing, (ISSN 0273-7523) is published six times per year by IntrinXec Management Inc., 5353 Wayzata Blvd., Suite 350, Minneapolis, MN 55416. Precision Manufacturing is the only authorized regular publication of the Minnesota Precision Manufacturing Association (MPMA). Opinions and conclusions expressed in the magazine are those of the individual writer and do not necessarily reflect the official position of the MPMA or its officers. Advertising rates provided on request. Correspondence regarding the magazine, including industry news releases, photographs and press releases relating to precision manufacturing should be sent to Precision Manufacturing, Molly Barrett, c/o IntrinXec Management, Inc., 5353 Wayzata Blvd., Suite 350, Minneapolis, MN 55416. Electronic correspondence, including attached files in Word or plain text formats, may be sent to molly@ mpma.com. Unsolicited materials will not be returned. POSTMASTER: Send address changes to: Precision Manufacturing, c/o IntrinXec Management, Inc., 5353 Wayzata Blvd., Suite 350, Minneapolis, MN 55416. For editorial, advertising or membership information: Phone: (952) 564-3041 | Fax: (952) 252-8096 Copyright ©2015 Minnesota Precision Manufacturing Association. 5353 Wayzata Blvd., Suite 350 • Minneapolis, MN 55416 952.564.3041 • www.mpma.com CONTENTS 8 Affordable Production Expansion 2015 MINNESOTA Economy Faster 1.5% Healthier Optimistic President’s Letter 8 Executive Director Letter 10 News Bytes Increase Success High 11 MPMA Events UP BUSINESS 42 MPMA Member Directory Impact 45 Advertisers’ Index Output Opportunity Double COLUMNS 2.2% Money POSITIVE 3.5% Change Rapid GROWTH 13 COLUMNS 16 Who's Who Steve Kalina 18 Made in Minnesota Geringhoff 25 Focus on Education Learn, Work, Earn 32 Quality Matters Surface Finish Analysis Executive Director: Educational Opportunities Foundation Record Breaking Fundraising 40 by Jaime Nolan, CAE Production Floor Trends Justifying Additive Manufacturing through Jigs & Fixtures by B Kyle 37 Feature Story: DEPARTMENTS 7 Sales & Marketing Working with an Advertising and Marketing Agency 21 Feature Story: 37 PRICES INTEREST FEATURES 21 Painted with Optimism Manufacturing JOBS 90% 8 DEPARTMENTS Unemployment MINNESOTA’S ECONOMIC PICTURE: Investment Strong Performance Percentage Market LONG TERM Hiring FEATURES TAXES INCOME Recovery March | April 2015 Agricultural Equipment Manufacturers Harvest Weaker Sales by Melissa DeBilzan E-CLUSIVES E-CLUSIVES Global Cities Initiative: Minnesota Reaching Out Global Cities Initiative (GCI) is a $10 million, five-year project partnership between the Brookings Institution and JPMorgan Chase. It is aimed at helping the leaders of metropolitan America strengthen our regional economies by becoming more competitive in the global marketplace. Minnesota PIPELINE Project: 2015 Legislative Report The Minnesota Private Investment, Public Education, Labor and Industry Experience (PIPELINE) Project is a legislatively directed initiative managed by the Minnesota Department of Labor and Industry (DLI) in collaboration with the Department of Employment and Economic Development (DEED) and Minnesota State Colleges and Universities (MnSCU). March pril 2015 March || AApril 2015 PRECISION PRECISION MANUFACTURING MANUFACTURING || 55 PRESIDENT ’S LET TER Celebrating MPMA's 60TH ANNIVERSARY by Benjamin Rashleger T his year, the MPMA will celebrate our 60th anniversary as an organization. This is a great accomplishment and an outstanding show of loyalty and support from the Minnesota manufacturing businesses and our community. To quote executive director Jaime Nolan’s state of the association letter in the January/February issue of Precision Manufacturing, “The Association is experiencing the strongest membership it has seen in its existence; financially, we have worked hard to recover from the recession and have successfully rebuilt some of our reserves. Our sponsorship support is at an all-time high, membership engagement continues to rise, and this past October we raised nearly $30,000 in one night for the MPMA Educational Opportunities Foundation.” After years of strong leadership and positive results, we’re moving in the right direction. BENJAMIN RASHLEGER President and CEO WSI Industries, Inc. [email protected] The Minnesota Chamber of Commerce recently held their annual “Session Priorities” event, which was attended by a few thousand business leaders and was an amazing show of support. Governor Dayton was present to outline his upcoming agenda, and the leaders of the state Senate and House responded to questions from business leaders on topics that are of critical importance to the business community. It was clear that even with the shift in the party representation, the ability to move policy forward will remain difficult without compromise from both parties. It was good to see that the Minnesota Chamber has such a strong show of support, and that the priorities defined by the chamber are in alignment with the majority of the views of the business leaders in attendance and the MPMA. Workforce development and the shortage of skilled labor is a top priority for the MPMA. As the new Congress (state and federal) presented their priorities, workforce development gained exposure at both levels with proposals by both to extend free tuition to new high school graduates, should they choose to attend a community or technical college. This is with the intent to help promote careers and education in trades that require a skilled workforce. Still up for debate is whether this type of program would have the support to be enacted or how it would be funded. Funding aside, this action certainly would provide an incentive for students to consider a technical college as an education option, which ultimately would help to improve the supply of workers to manufacturing businesses—or any industry in need of skilled workers. This may or may not be the correct solution; but, the good news is that all of the voices in our industry—as well as efforts by associations like ours—are making an impact. Most economic and employment data being released continues to support a positive heading for our industry. Machine tool sales remain strong, and many businesses in our industry continue to be in growth modes. Many more businesses are continuing to communicate a shortage and need for more skilled labor. Of concern is the price of oil and its continued fall. We have not experienced prices this low since the depths of the 2009 recession. While this may be good for gasoline prices, and it may reduce the financial burden on most people and families, it certainly will impact companies operating in—or supporting—the oil and gas industry. Many companies (mine included) are beginning to see the effects of this shift on our energy-related business. How the low oil and gas prices will impact the macroeconomic situation is yet to be seen, although most experts don’t see it playing out with any similarities to the 2009 scenario. With our 60-year anniversary of the MPMA, and now having completed our last three-year strategic plan, the MPMA will be refreshing our strategic plan and focusing on how best to continue providing relevance and value to our membership. Our goal is to continue with our efforts towards “Driving Success in Minnesota’s Precision Manufacturing.” If you have any ideas or suggestions about what you would like to see more of from the association, feel free to reach out to me directly. I hope you made it through another Minnesota winter, and that you are enjoying the beginnings of spring. PM March | April 2015 PRECISION MANUFACTURING | 7 EXECUTIVE DIREC TOR Educational Opportunities Foundation RECORD BREAKING FUNDRAISING by Jaime Nolan, CAE T his past October, the MPMA Educational THANK YOU SPONSORS Opportunities Foundation set a fundraising WHO MATCHED DONATIONS record. As a result of several machine tool FOR THE EDUCATION distributors stepping forward with a promise to FOUNDATION AT THE 2014 match funds, the Foundation raised nearly $30,000 to be used for scholarships and funding to support ANNUAL MEETING. machine tool programs. This amount, combined Productivity Inc. with our other annual fundraising activities, resulted Concept Machine Tool Sales, Inc. in the Foundation having more funding than ever before to support manufacturing education. DMG MORI Ellison I am excited to report that in 2015, the MPMA Hales Machine Tool, Inc. Educational Opportunities Foundation has set aside Hegman Machinery, LLC. $57,000 in funding to support three different efforts. First, we are allocating 50 percent of this funding to Stone Machinery, Inc. be awarded in scholarships. Historically, the Foundation Nanotech Machinery Solutions, Inc. has been able to contribute $10,000-$15,000 in T.Bryce & Associates / scholarships on an annual basis. This year, as a direct EDM Tech Center result of the success at the MPMA Annual Meeting in October 2014, we will be able to double that figure. Please help us promote these scholarship opportunities by spreading the word to your employees and families. Applications are due on April 15, 2015, and scholarship recipients will be notified by June 30, 2015. You can download an application at http://www.mpma.com/workforce-foundation.html. Second, we have allocated 30 percent of the funding to be awarded to technical education programs in need of equipment or tooling. Programs that want to apply for this funding can find an application on our website at http://www.mpma.com/workforce.html. Finally, the Foundation is offering a new funding contribution this year. As a result of “needbased” requests from non-credit students, the Foundation is allocating 20 percent of the funding to “emergency funding” requests. This funding will be provided to MPMA member educational institutions that request the funding. More information can be obtained by contacting Angela Petersen, MPMA assistant executive director, at [email protected]. I would like to recognize and again thank our generous sponsors who stepped forward with matches at the MPMA Annual Meeting this past October. Their generosity made it possible for us to raise this new record funding for the Foundation, which will directly support building our future workforce. Thank you to all of you who donated to the Foundation this past year—individually or through your business. The future of our workforce is dependent upon active support and engagement of all of us in the industry. PM 8 | PRECISION MANUFACTURING March | April 2015 JAIME NOLAN, CAE Executive Director Minnesota Precision Manufacturing Association [email protected] Save the Date May 5 - 8, 2015 OPEN HOUSE www.halesmachinetool.com HALES MACHINE TOOL, INC. 2730 Niagara Lane N. Plymouth, MN 55447 763-553-1711 | www.halesmachinetool.com Open House - May 5 - 8, 2015 NEWSBYTES Check out some of the latest news and events happening around MPMA and the manufacturing industry. If you have something you would like to submit for publishing to our news section, please email [email protected]. For more news and events be sure to check out www.pm-mn.com. RECENTLY IN THE NEWS Graco Acquires Four Companies Graco, Inc., recently announced that they have acquired four companies—a combined purchase price of $185 million. Graco is a Minneapolis-based industrial parts manufacturer, whose largest deal involved the $160 million purchase of High Pressure Equipment (HiP), a Pennsylvania-based flow control equipment firm, pending regulatory approval. The recent acquisitions of the company “support our strategic growth plans to expand into new markets and geographies, while diversifying our portfolio of precision products for critical applications,” Patrick McHale, CEO of Graco, said. Greater Minnesota Counties Lead Economic Recovery Minnesota ranks third in the nation in the number of counties that have recovered from the recession, according to a report from the National Association of Counties (NACO). Nine Minnesota counties, all located in Greater Minnesota, have met or surpassed pre-recession levels, according to the study. The report measures recovery based on four categories: jobs, unemployment rate, economic output, and home prices. Only 65 of 3,069 counties nationwide (2.1 percent) have met or passed their pre-recession levels in the four categories. The Minnesota counties that have surpassed pre-recession levels are: Clay, Marshall, Pennington, and Polk counties in northwest Minnesota; Pope, Stevens, and Wilkin counties in west central Minnesota; and Jackson and Murray counties in southeast Minnesota. The full report is available at www.explorer.naco.org. This information was provided by The Minnesota Department of Employment and Economic Development (DEED). The PIPELINE Project The Minnesota Private Investment, Public Education, Labor and Industry Experience (PIPELINE) Project is a legislatively directed initiative managed by the Minnesota Department of Labor and Industry (DLI) in collaboration with the Department of Employment and Economic Development (DEED) and Minnesota State Colleges and Universities (MnSCU). Minnesota Laws 2014, Chapter 312, Article 3, Sec. 21 calls for the state agencies to work with recognized industry experts, representative employers, higher education institutions, and labor representatives to define competency standards for occupations in advanced manufacturing, agriculture, health care services, and information technology. DLI convened an Industry Council for each of the four industries and conducted three meetings between August and November 2014. These meetings resulted in a greater shared understanding of industry workforce needs, the identification of occupations that could benefit from dual-training, and recommendations and ideas for the next steps to support and expand dual-training in Minnesota. The Industry Councils continue to develop competency standards models for 15 identified occupations. The outcomes for the PIPELINE initiative include establishing, verifying, and developing competency standards in at least one entry-level and two higher-skill level occupations for each industry and submitting a progress report and recommendations to the legislature by January 15, 2015. To read more about the Pipeline Project findings and to read the full legislative report, visit www.pm-mn.com or www.dli.mn.gov/PDF/pipeline/PIPELINE_2015report.pdf. 10 | PRECISION MANUFACTURING March | April 2015 MPMA EVENTS: MARCH 2015 THURSDAY, MARCH 19, 2015 MPMA MEMBER PROGRAM Topic: Emerging Technologies Time: 11:30 a.m. - 1:00 p.m. Location: DoubleTree Park Place 1500 Park Place Blvd. Minneapolis, MN 55416 Look for more details online @ www.mpma.com THURSDAY, MARCH 26, 2015 MPMA FACILITY TOUR ST. PAUL BRASS AND ALUMINUM FOUNDRY Time: Breakfast: 7:30 – 8:30 a.m. Tour: 9:00 - 10:00 a.m. Location: Breakfast: Keys Café and Bakery 1682 Lexington Ave. N Roseville, MN 55113 Tour: St. Paul Foundry 954 West Minnehaha Avenue St. Paul, MN 55104 This tour is open to manufacturing / associate members and MPMA annual sponsors only. Look for more details online @ www.mpma.com APRIL 2015 Save the Date! THURSDAY, APRIL 16, 2015 MPMA MEMBER PROGRAM Look for more details online @ www.mpma.com MAY 2015 Save the Date! MONDAY AND TUESDAY, MAY 11 AND 12, 2015 27TH ANNUAL SUPERMILEAGE CHALLENGE Location: Brainerd International Raceway 5523 Birchdale Road, Brainerd, MN 56401 JULY 2015 Save the Date! TUESDAY, JULY 14, 2015 2015 OPEN GOLF CLASSIC Location: Bunker Hills Golf Course 12800 Bunker Prairie Road Northwest Coon Rapids, MN 55446 WWW.MPMA.COM March | April 2015 PRECISION MANUFACTURING | 11 Save the Date May 5 - 8, 2015 OPEN HOUSE www.halesmachinetool.com HALES MACHINE TOOL, INC. 2730 Niagara Lane N. Plymouth, MN 55447 763-553-1711 | www.halesmachinetool.com Open House - May 5 - 8, 2015 Recovery INTEREST 2015 MINNESOTA Economy Faster Affordable Production Expansion 1.5% Healthier Optimistic Success High Increase Painted with Optimism UP BUSINESS Impact Double By B Kyle Output Opportunity 2.2% Money POSITIVE Change Rapid 3.5% Manufacturing JOBS PRICES Unemployment MINNESOTA’S ECONOMIC PICTURE: Investment Strong Performance Percentage Market LONG TERM Hiring 90% TAXES INCOME GROWTH M innesota’s economic picture is indeed “painted with optimism,” according to Toby Madden and Rob Grunewald, economists for the Ninth District of the Federal Reserve Board (FRB), in their most recent outlook released on January 6, 2015. This is the second of two articles in Precision Manufacturing about our economy, with this article focused on the Ninth District and the Minnesota marketplace. In the eyes of most people, the U.S. economic outlook continues to be a mixed bag for several reasons. A continued recovery that still feels inconsistent at best—and tenuous at worst—keeps money sidelined and growth slower than it otherwise could be. Companies would grow more if they had more people to do the work. Continued uncertainty regarding government policy around healthcare, immigration, and taxes keeps business owners more conservative than they otherwise would be. To some degree, it is our own anticipation of trouble that is slowing the recovery. The saying goes, “where your eyes are focused, that’s where your car drives.” In Minnesota, the Federal Reserve Board—and the business leaders themselves—are speaking in more optimistic tones. After the January 6 release of the 2015 economic forecast, I interviewed Joe Mahon, an economist and analyst for the Federal Reserve of Minneapolis. "Where your eyes are focused, that’s where your car drives." March | April 2015 READ THE INTERVIEW PRECISION MANUFACTURING | 13 COVER STORY BK: Joe, can you summarize in a few bullet points the outlook presented by the FRB in January 2015? Overall, what is your outlook for your community's economy in the next 12 months? JM: Overall, the outlook for 2015 calls for continued economic expansion across the Ninth District. 1. According to our statistics model, growth will occur in personal income and business growth—from Montana to Michigan’s Upper Peninsula. 2. Secondly, our annual survey among business leaders tells us that the business community, too, is expecting the economy to heat up in 2015. In the Twin Cities, nearly 90 percent of business leaders express optimism about the local economy—and in Greater Minnesota, the optimism index is even higher, above 90 percent. 3. And third, specifically speaking to the manufacturing sector, we are anticipating continued growth. 4. North Dakota is expected to grow significantly more, driven by the oil and gas industry. Given the lower prices of oil currently, this growth may be lower than predicted. 5. With the exception of the Upper Peninsula of Michigan, the Ninth District states have lower unemployment rates than the national average. And that rate is expected to continue to drop, potentially as low as 2.3 percent in North Dakota by the end of 2015. The Ninth District also has been experiencing—and is anticipated to continue to experience—faster growth in personal income: 4.4 percent in Wisconsin, and 5.5 percent in North Dakota for 2015. With regard to your own company, how do you see operations changing during the next year?* Source: Federal Reserve Bank of Minneapolis, annual business outlook poll BK: I understand that the FRB conducts an external annual survey to gauge the “temperature” in the marketplace. What did you learn from your November / December 2014 survey? JM: The survey is really our opportunity to hear from business leaders. We speak to 300 business leaders across a wide spectrum of industry sectors. For 2015, 1. Business optimism is at a record high, with more optimism than in any other year in the past 19 years this survey has been conducted. Business owners are expecting increases in sales and prices, capital investments, and hiring. 2. That optimism is broad based— across manufacturers, construction companies, retailers, professional service firms, etc. They all expect overall growth for their operations. 3. The manufacturers we surveyed— consistent with business overall—are optimistic for the coming year. They are anticipating continued growth in their firms, higher than in 2014. And they considered 2014 to be “a pretty good year.” 4. We also are anticipating continued growth in employment in the manufacturing sector. We like to see that. Also, since so much capital investment is in automation, this is a doubly good sign. 5. Growth is expected in all states within the district as well, with the exception of South Dakota and the Upper Peninsula of Michigan, where sluggish growth is expected. *Above 50 indicates expansion; below 50 indicates contraction Source: Federal Reserve Bank of Minneapolis, annual business outlook poll 14 | PRECISION MANUFACTURING March | April 2015 6. We did see anticipated slowing of the growth in home building, with the exception of North Dakota. BK: What can you say specifically about Minnesota, and our strengths / challenges as we enter 2015? JM: The outlook for Minnesota is very strong. On a national level, Minnesota is a bright spot in the economy. Let’s zoom out for a moment to look at the national picture. Remember, the Great Recession ended in mid-2009. Since then, we have seen recovery nationally, but at a really slow rate (in terms of growth in output and employment). The story of the U.S. economy in 2014 is that it picked up—both in terms of employment and of output. Over the entire period of recovery, Minnesota has outperformed the national economy in terms of percentage of growth in employment and output. Minnesota is in better shape than the national economy as a whole, and continues to get better at an even faster pace. I can point to a few areas where we may lag behind the U.S. in terms of job growth. We are seeing slower growth in the pace of employment in two sectors: information and financial services, and construction. In both sectors, the growth is positive, but not at a rate equal to the U.S. as a whole. This reflects that the economy has been healthier in Minnesota, so there is less “make-up growth” to be found. A really strong example of Minnesota’s growth is the manufacturing sector. The manufacturing employment growth rate in 2014 was nearly twice as high as the U.S. growth rate. From November 2013 to November 2014, Minnesota’s percentage change in manufacturing employment was about 3.5 percent, while growth in this sector across the U.S. overall was about 1.5 percent. I would be remiss to pass on the opportunity to comment on North COVER STORY Dakota. Minnesota’s economy is very strong, but North Dakota is leading the country. It has the lowest unemployment rate in the country—and the fastest growth. Nationally, employment grew almost 2.2 percent in 2014; North Dakota’s employment grew by 5 percent. The big question for 2015 is how will lower oil prices affect North Dakota’s growth? Currently, West Texas Crude oil is selling at about $45 per barrel. Bakken is about $10-15 below that price, due to transportation costs and the costs of recovering the oil. Ultimately, from my personal perspective, rankings and comparisons between states are less important than the internal growth numbers. Minnesota has been pretty healthy and looks to be growing even further into 2015. BK: Do you have any recommendations for business leaders moving into 2015 and beyond? JM: There are some big picture market conditions of concern, particularly global instability and energy prices. Global instability has continued to lead businesses and financial players in other parts of the world to invest in the U.S., particular in U.S. treasuries. The “flight to quality” is “shoring up” the U.S. economy and making the dollar quite strong. For manufacturers, an increase in the exchange rate has not been helpful. A cheap dollar makes U.S. goods more affordable. That’s not going to happen, Manufacturing activity grew in 2014; more growth expected in 2015* *Above 50 indicates expansion; below 50 indicates contraction Source: Federal Reserve Bank of Minneapolis; Minnesota Department of Employment and Economic Development especially if you’re doing a lot foreign trade. Now if you bring inputs into the U.S., you’ll see your cost of sourcing inputs go down. So it depends on where you fit in that equation—in either case, be careful about making long term plans in reaction to sudden changes in the market. Most of the U.S. is benefitting from low oil costs, for example. However, energy companies are not. Secondly, I’d suggest that you manage your exposure to shocks in energy prices, for example. Most market participants Nonfarm employment increases for all industries Source: Bureau of Labor Statistics are not expecting oil prices to shoot in any direction. But there’s always that risk, particularly if you are over-exposed. Think long term—not based on current market conditions that could change rapidly. The oil market certainly is good example of that. PM Joe Mahon can be reached at [email protected]. B KYLE is the vice president of strategic development at the Saint Paul Port Authority in Saint Paul, Minn. She can be reached at [email protected]. Unemployment rates continue to fall in most areas Source: Bureau of Labor Statistics March | April 2015 PRECISION MANUFACTURING | 15 WHO’S WHO Steve Kalina EXECUTIVE VICE PRESIDENT, DYNAMIC GROUP by Molly Barrett “I have manufacturing in my blood,” said Steve Kalina, lighting up with a smile. “I’m so thankful for all of the opportunities that I’ve had; I can’t imagine doing anything else.” Steve is the executive vice president of Dynamic Group, a privately owned contract manufacturing company, headquartered in Ramsey, Minn., with a second tooling and machining facility located in Coon Rapids, Minn. Dynamic Group was founded in 1977 (then called Dynamic Engineering) by Steve’s father, Dave Kalina, and his business partner, Peter McGillivray. Steve grew up around the business, and started working part-time for the company when he was 13, pulling weeds and cleaning toilets. Steve sat down with Precision Manufacturing and discussed his career, life, and his outlook for the future of Dynamic Group. PM: Tell us about your career path that led you to your current role as the executive vice president of Dynamic Group. SK: “My dad and his partner started the company in 1977—they were coowners. I come from a toolmaking and manufacturing family; my grandfather, father, and brother are all toolmakers,” Steve said. After taking a year off after high school—which was spent working in lcbankmn.com Better Together—Not just a tagline, it’s the only way we succeed. 3 Ways we can be Better Together 1 We tailor solutions to fit your needs, we know banking isn’t one size fits all 2 You will know your banker and your banker will get to know you … that’s a promise 3 Local decision makers allow us to make decisions fast which can get you moving faster Contact Us Today! Brian Fairchild, vice president business development [email protected] office 952-475-5834 | cell 612-419-6960 16 | PRECISION MANUFACTURING March | April 2015 Colorado and participating in competitive ski racing—Steve moved back home and joined the Marine Corps in 2001. He served two combat tours while in the Marines, and held many leadership roles. Between military tours, Steve held roles on the shop floor at Dynamic Group, learning different aspects of the business—including operating machines, plastics processing, quality, and project management. When his military days were over, he was excited to help grow Dynamic Group and watch it thrive. “I also serve on the Board of Directors for the MPMA, and on the Advisory Board for Hennepin Technical College’s Plastics program,” he said. Call ouron i t a i c o s s A ! er n t ar P www.federatedinsurance.com Federated Mutual Insurance Company Federated Service Insurance Company* Federated Life Insurance Company Owatonna, Minnesota 55060 Phone: 507.455.5200 www.federatedinsurance.com *Not licensed in the states of NH, NJ, and VT. © 2015 Federated Mutual Insurance Company WHO’S WHO dwell on what could have been,” he said. “Working for a family business and the three sons being able to take over for our fathers after they retire is an amazing opportunity," he said. PM: What is your main passion in life? Your passions aside from work? Steve, wife Kati, and daughter Molly PM: As a child, what did you want to be when you grew up? SK: “I really love animals. I was really interested in zoology and biology,” Steve said. “I still love animals—my wife and I have three dogs, which were all rescues from the Humane Society. We also have barn cats and horses on our small hobby farm,” he said. PM: Tell us more about your home life. SK: Steve said that he met his wife while participating in the Twin Cities Marathon, and they quickly bonded over their mutual love for running and being outdoors. He and his wife welcomed their first child, a daughter named Molly, in December 2014. “Family is the most important thing to me,” Steve said. He grew up in New Brighton, Minn., and always has lived around the Northwest suburbs of Minneapolis. He has two siblings—his brother works with him at Dynamic Group, and his older sister also works part time at the company. PM: You seem very close with your family. What’s the best piece of advice that you ever received from them? SK: “My father set examples for myself and my siblings in the way that he acted and handled himself,” Steve said. “He never tried to direct me or push me to go in to the manufacturing industry or work in the family business. He let me decide my own future by myself.” PM: If you hadn’t followed in your father’s footsteps and weren’t in the career that you’re in now, what would you be doing? SK: “I’m not sure. I think that life takes you where you’re going to go; I don’t SK: Steve said that the most important things in his life are his values and his family. “My grandmother passed away recently, and it reminded me that I needed to build strong relationships with people and live a happy life. My grandparents grew up during the Great Depression. So, there were times in their lives when they had nothing, but they kept working hard— never worrying about their wealth or the things they had. Instead, they focused on their family as the most important thing,” he said. Outside of work, Steve enjoys being outdoors, running and staying active, and spending time with his wife, daughter, and their animals while at home. PM: Where do you see yourself and Dynamic Group in the next ten years? SK: “I would like to be looking back at the growth of Dynamic Group, continue to keep strengthening the business, and possibly modify my role in the company after I’m done having kids,” Steve laughs. “I would like to still function as an owner, but would like to employ people to manage the day-to-day operations of the company so that I can spend time with my family.” As for Dynamic Group, Steve talked about the upcoming changes and things that the company is doing to strengthen manufacturing in Minnesota. “Dynamic Group tries to promote manufacturing as much as possible. We participate in Dream It. Do It., DEED, apprenticeships, partnerships with technical colleges, and we are also a member of the MPMA,” Steve said. "Our company is growing and strengthening with new equipment— that includes a new ERP (Enterprise Resource Planning) System, which handles purchasing, invoicing, etc. We also have new 5-axis mills, new vertical molding machines, automation, and more. My brother Brian and our partner Joe McGillivray are excited about the opportunities we have, the outlook for growth, and most importantly, the group of people we get to work with each day. It's a lot of fun," he said. As the executive vice president of Dynamic Group, Steve Kalina tries to strengthen his family’s legacy at Dynamic Group and also makes sure that he keeps his loved ones close. “I want to make sure I live my life to the fullest,” he said. “I want to make sure that my family and my friends are the most important aspects of my life.” PM MOLLY BARRETT is the editor and publications manager for the Minnesota Precision Manufacturing Association. She can be reached at [email protected]. March | April 2015 PRECISION MANUFACTURING | 17 MADE IN MINNESOTA Geringhoff HARVESTING FASTER AND SAFER by Andrew Skoog Maximum Yield Elite XL series corn header by Geringhoff. When thinking about Germany, things like the Autobahn, Oktoberfest, BMW, and Porsche come to mind. Who of us would think of farming— especially corn harvesting—when we think of Germany? Geringhoff is a German OEM manufacturer of corn headers for corn harvesting. In 2012, Geringhoff chose St. Cloud, Minn., as their “home” and U.S. headquarters. The company’s state-of-theart facility has the capacity for up to 100 employees—who fabricate, weld, paint, and assemble the company’s well-known corn heads for the North American market. Hermann Braun, director of manufacturing, says that Geringhoff is proud that the majority of their molded parts, raw materials, and custom milled components are sourced within 80 miles of the St. Cloud factory. Further fabrication within the factory, combined with 18 | PRECISION MANUFACTURING March | April 2015 Geringhoff's patented gear boxes (imported from Germany), result in world-class corn heads for all types of different combines. One unique aspect of a Geringhoff corn header is their aluminum self-adjusting clutch and gear box. The gear box drives the gathering chains that make first contact with the stem of the crop being harvested—typically corn. This mechanism is designed to slip when hitting rocks or foreign objects while out in the field. This gear box is the industry’s most efficient at using the horse power of the combine, thus consuming less fuel to harvest the crop and causing less wear on the combine. A row unit harvests one row of corn. Each row unit has a gearbox. Geringhoff manufactures rigid heads with up to 24 row units. There are a couple different styles of row units based on the plant residue left after harvesting the corn. John Miley, marketing director for Geringhoff, and my tour guide, explained that the hybrid corn of today has a much tougher stem or stock than ever before, one that doesn’t readily decompose and is very hard on equipment. Modern farming methods have driven equipment manufacturers to consider the crop residue; in the case of corn, the residue is the leftover stock after the corn has been harvested. The typical row unit on the majority of the corn harvesters in the business uses a blade—similar to that of a lawn mower—to chop the stock as it enters the combine. This blade chops the stock into segments around 10” long. More recently, Geringhoff developed “Rota Disc” technology that shreds the stock, and does so without compromising the speed of the harvester. This technology splits the stock and chops it to fine residue, leaving it openly exposed, thus speeding up the decay process. Thanks in part to companies like Geringhoff, fields get harvested faster, more economically, and safer than ever before. If you ever get a chance to visit Geringhoff, you will likely enjoy a cup of dark German coffee from their in-house coffee shop. This coffee shop overlooks the whole manufacturing facility, where you can watch sheet metal and components transformed to a fully assembled, German engineered corn header ready for the field. With so much more that could be said about Geringhoff, you simply will have to check them out. Their business success is a testament to solid German engineering—and, of course, it’s made in Minnesota. PM ANDREW SKOOG is with Hexis in Minneapolis, Minn. He can be reached at [email protected]. sponsored by HEGMAN MACHINERY The Morris Advantage LEADING BUILDERS We are proud to represent Tsugami, the world’s number one builder of small parts turning solutions and a leading North American brand. We integrate tooling, accessories, automation, measurement systems, and more to optimize productivity and performance. We provide application engineering expertise and customer support long after installation and start-up. Our job is not complete until you are 100% satisfied. Maple Grove, MN (763) 424-5622 www.hegmanmachinery.com Hegman Machinery is your exclusive source for Tsugami precision machine tools in Minnesota, North Dakota, South Dakota, and Western WI. S-191 Multitasking high speed mill-turn machine Unmatched speed and precision with linear drive technology High speed high torque spindle featuring «shock protection» Endless possibilities with 90 tool magazine Modular retaking unit with True Counter Spindle Produce from bar (3 – 65mm) or blanks with automation Designed for quick change over, rapid set-up and ease of use See the Bumotec S-191 at the Hales Machine Tool Open House May 5-8 Swiss made technology since 1973 www.starrag.com www.bumotec.ch www.halesmachinetool.com 763-553-1711 FEATURE STORY PRODUCTION FLOOR TRENDS JUSTIFYING ADDITIVE MANUFACTURING THROUGH JIGS & FIXTURES By B Kyle This article is part of a 2015 series on 3D printing. Joe Hiemenz is the public relations manager at Stratasys, Ltd., and prepared this white paper. Stratasys is headquartered in Eden Prairie, Minn., and is an international leader in 3D printing technology and its applications. There is an often-overlooked additive manufacturing (AM) application with potentially huge financial returns. Savings can be so large that they can justify the purchase of an AM (or 3D printing) system in far less time than the typical three- to five-year payback period the financial officer will demand. The application is jig and fixture making—which also includes gauges, organizational aids, and other manufacturing devices. AM produces these tools by adding material in an automated, layer-by-layer process rather than removing material with a cutter or forming it in a mold. Replacing conventionally manufactured jigs and fixtures with additively manufactured ones will reduce the fabrication expense—often by 50 to 90 percent—while reducing labor and speeding delivery. However, that financial advantage is tiny when compared to the profit gains that result from production-floor reductions in labor and time to market. According to three owners of Stratasys Fortus machines, one-year profit gains ranged from $60,000 to $230,000, from just a few fixture-related applications. Although traditionally made manufacturing tools could produce the same financial results, AM’s advantage is that it is easier and quicker to implement. The result is a deployment of fixtures where they previously did not exist. Making these items with AM is a simple, efficient, and nearly labor-free task that does not require the overhead of highly skilled CAM programmers and machinists. The bottom line: AM makes jigs and fixtures more available and accessible, which in turn improves manufacturing efficiency, capacity, unit cost, and responsiveness. A typical PCB for Digi. As with many companies, Digi acquired AM with specific applications in mind, but found others—such as conformal coating masking. According to Matthew Larsen, lead mechanical engineer, management approved his AM purchase after he showed a 2.6-year payback based on savings in engineering-related functions, with an emphasis on prototyping expenses and engineering productivity. DIGI INTERNATIONAL, INC. Digi designs and manufactures wireless networking devises using WiFi, cellular, and ZigBee communication standards. Their focus is on industrial, commercial, and enterprise applications. The efficiency of the AM process promotes deployment of fixtures where they previously did not exist. [continued] March | April 2015 PRECISION MANUFACTURING | 21 FEATURE STORY Larsen said, “We didn’t even consider operational labor on the production floor in our initial justification for adding a Fortus additive manufacturing machine.” Within a year of purchasing the machine, Digi expanded beyond engineering into applications such as fixtures with integrated masks for their conformal coating process, which have big operational savings. Machined carrier with manually applied tape for masking. Many of Digi’s electronics require a conformal coating to protect sensitive components from the environment or to maintain sterility. Historically, Digi would purchase machined aluminum carriers for printed circuit boards (PCBs) and prior to the coating process, technicians would manually apply tape to mask uncoated components. For a PCB in an outdoor product, each board took 60 seconds for technicians to apply and remove the tape. Over its total production runs, the labor cost would be $135,000. FDM hybrid mask (black) shields PCB components from conformal coating (blue under ultraviolet light). With hybrid carrier and masking fixtures produced through FDM additive manufacturing, Digi reduced masking labor by 55 seconds per PCB for their outdoor product, which will yield $123,750 in labor savings. This single fixture has an annual 22 | PRECISION MANUFACTURING March | April 2015 savings greater than that for all engineeringrelated AM applications combined. Larsen acknowledged that this financial gain would be possible with a machined alternative, but noted that Digi had not considered it. With small-batch productions, saving a minute per board appeared to be a small benefit that was countered by the time and effort to have the hybrid masks machined by a supplier. With an ever-present list of higher priority projects, permanent masks for conformal coating were considered “nice to do when we have the time.” But that time never came, at least until they had in-house AM capabilities. “We looked at our masking operation and thought we’d give AM a try,” said Larsen. “The risk was small because the cost was low, the process was simple, and it took very little time on the part of engineering and manufacturing. We had every reason to give additive manufacturing a shot.” Digi is glad that it tried AM masking. According to Larsen, “When our costing department ran the numbers, everyone was shocked at how much AM had saved us.” Before their work with AM, Oreck took 30 days to complete their first article inspections of 20 to 30 components for a new product. After receiving the first samples from production tooling, the QA department would start making fixtures and programming the CMM. On the 30th day, they would complete the CMM inspection and release the program to the production floor. With AM, it has taken fixture making and CMM programming off the critical path. The QA team completes these tasks well before the first articles arrive in the inspection lab. Using AM to make part replicas and CMM fixtures, Oreck creates their inspection plan and starts their CMM programming when a tooling order is released, not after samples are received. So, the QA department is ready and waiting for arrival of the first samples. ORECK MANUFACTURING COMPANY Oreck, which is well known for their commercial and consumer vacuums, was an early adopter of AM-made jigs and fixtures. In one case, they saved $65,000 by lowering the fabrication costs of assembly line pallets. But that amount is tiny when compared to the return on investment that resulted from efficiency gains in the quality assurance department. Assembly line pallet saved Oreck $65,000. Over the past few years, Oreck has used AM to make hundreds of inspection fixtures for their coordinate measuring machines (CMMs). On average, it saves $200 and 6.5 days by not having them machined. However, the most significant financial gain is a conservatively estimated $100,000 to $500,000 increase in gross profit that could result from a 29day reduction in the time to market. Using AM fixtures, Oreck completes CMM programming before first articles arrive. “I can now easily inspect all of the first articles for a new product in one day as opposed to one month in the past,” said Craig Ulmer, senior quality assurance labs technician. “This means we can give the go-ahead to start production one month earlier.” Even simple CMM fixtures can save hours in the inspection process. What is the financial gain from 29 days? Let’s run the numbers for a generic consumer product that sells for $250. Gross profit margin usually runs about 50 percent, so each unit sold contributes $125 to gross FEATURE STORY profit. With annual sales of 10,000 units (28 per day), the daily gross profit for this product is $3,500. So, a 29-day decrease in time to market increases gross profit by $101,500. If you increase sales to 50,000 units per year, the additional gross profit increases to $507,500. With either estimate, the average AM system would have less than a two-year payback period if it were used for only one first-article-inspection project. In the 5S category, Gannon offered two examples from the hundreds dispersed throughout the Thogus production floor: nozzle holder and knock-out rode holder. Both of these 5S organizers are located at each of the company’s 30 injection molding presses. Operators turn to these holders every time there is a change to a press setup. RAPID PROTOTYPE + MANUFACTURING, LLC. (RP+M) RP+M is a strategic partner of Thogus Products, a custom plastic injection molding company. Located within Thogus’ plant on the outskirts of Cleveland Ohio, RP+M’s impact on production is obvious—brightly colored 3D-printed production aids are everywhere. According to Patrick Gannon, engineering manager for RP+M, “Our additive manufacturing processes are the path of least resistance.” Like Digi, he noted the efficiency of designing, printing, and putting an aid in service. The entire process usually takes only 2 to 24 hours. That path of least resistance has yielded a proliferation of manufacturing aids that are crucial in Thogus’ push for operational efficiency. Gannon cites the tools that support Thogus’ 5S efforts, a workplace organization and efficiency discipline. The crux of 5S is a neat and orderly workspace that places all tools and components at hand. Gannon noted that without additive manufacturing, the majority of their 5S organizational aids simply would not exist. “If we outsourced manufacturing of these tools, the value equation just doesn’t’ work. With additive manufacturing, we see an opportunity, design a tool, print it and put it in service. It is that easy. At Thogus/RP+M, production aids such as the yellow safety shield and gray diverter (foreground) have proliferated with AM. FDM 5S organizer for hand tools improves Thogus’ efficiency. The nozzle holder eliminates seven minutes when a press operator is looking for the nozzle for a new setup. The knockout-holder eliminates 10 minutes. At Thogus’ burdened hourly rate, that results in a savings of $4.70 per changeover, per press. With 30 presses and an average of 150 changeovers per year, Thogus realizes an annual savings of $21,150 each year from just two simple organizational aids. The total cost to make them was $160.44. While this is approximately a 90 percent reduction versus outsourced machine prices, Gannon doesn’t bother to calculate these savings because they are small when compared to those on the production floor; the AM justification is based on simplicity and ease. “We know it costs less, takes less time and requires less effort. We know that it yields operational time savings on the floor, so we just do it,” Gannon said. fixtures, check gauges, and inspection fixtures. “There are so many on the floor, I stopped counting long ago,” said Gannon. In the quality assurance lab, he found on CMM fixture that is typical in the inspection process. He projects that this fixture will save Thogus $23,625 by eliminating seven hours from the inspection process for each batch. Conservatively, Gannon expects 10 similar situations each year for a total savings of $230,000. With results like these, Thogus has easily justified its investment in RP+Ms six FDM additive manufacturing machines. As Digi, Oreck, and Thogus / RP+M have shown, financial justification of a new AM system based solely on jigs and fixtures can be quite easy and the outcome quite profitable. The important elements of these justifications are to equate the ease and simplicity of AM with more fixtures put into service. Then carry the savings out to the production floor to calculate labor reduction and profit gains from getting product on the shelves sooner. PM References available upon request at [email protected]. B KYLE is the vice president of strategic development at the Saint Paul Port Authority in Saint Paul, Minn. She can be reached at [email protected]. Injection molding nozzles organized in an additively manufactured workholder to make them accessible to press operators. Thogus also uses AM-made workpiece holders on robotic arms, assembly March | April 2015 PRECISION MANUFACTURING | 23 HALES MACHINE TOOL, INC. 763-553-1711 | www.halesmachinetool.com FOCUS ON EDUCATION Learn, Work, Earn IN ADVANCED MANUFACTURING by Anne Willaert, MnAMP State Director The Minnesota Department of Employment and Economic Development (DEED) has projected that over 1,500 manufacturing jobs will be available in Minnesota each year for the next 10 years. However, economic and demographic trends have produced a shortage of skilled technicians that threaten sustained manufacturing sector growth throughout the state. To address this need, 12 geographically-dispersed community colleges and two universities from the Minnesota State College and University System (MnSCU) formed the Minnesota Advanced Manufacturing Partnership (MnAMP) consortium. MnAMP was created to help close the "skills gap" in Minnesota by implementing a structure for advanced manufacturing education that builds on South Central College President Dr. Annette Parker’s work on President Obama’s Advanced Manufacturing Partnership (AMP) 2.0 Steering Committee. This is a cross sector national effort to secure U.S. leadership in the emerging technologies that create high-quality manufacturing jobs and enhance America’s global competitiveness. In September 2014, the U.S. Department of Labor announced the round four recipients of the Trade Adjustment Assistance Community College and Career Training (TAACCCT) Grants Program— with South Central College receiving $15 million for advanced manufacturing education. To align training and fill jobs across the state of Minnesota, MnAMP will use this funding to establish and deliver the Learn, Work, Earn project. MnAMP’s overarching goal is to implement a restructured academic framework in advanced manufacturing that emphasizes a statewide standardized core curriculum, employer-driven apprenticeships, and cooperative education opportunities that lead to industryrecognized credentials in manufacturing. The Learn, Work, Earn project focuses on career pathways in advanced manufacturing specific to mechatronics, machining, and welding. Participants will earn stackable, portable industryrecognized credentials while simultaneously working in the industry. They will also have the ability to enter academic programs at multiple points based on assessment results that match individual skills. Manufacturing executives are optimistic about future growth, but "they continue to have difficulty finding qualified workers to remain competitive and sustain their growth," according to the 2014 State of Manufacturing Survey from Enterprise Minnesota. Gaps were identified in the state’s current education and training programs through various focus groups that engaged employers and educational partners. Based on best practices and evidence-based research, the MnAMP consortium developed the Learn, continued MINNESOTA ADVANCED MANUFACTURING PARTNERSHIP MEMBERS Century College Dakota County Technical College Lake Superior College Minneapolis Community and Technical College Minnesota State Community and Technical College Minnesota West Community and Technical College Normandale Community College Northland Community & Technical College Ridgewater College Riverland Community College Saint Paul College South Central College 360° Manufacturing and Applied Engineering ATE Regional Center of Excellence (Bemidji State University) Minnesota Center for Engineering & Manufacturing Excellence (Minnesota State University, Mankato) HAIMER Tool Dynamic: Highest balancing quality – Innovatively simple yet light years ahead. Balancing Technology Tooling Technology Shrinking Technology Measuring Instruments Haimer USA, LLC | 134 E. Hill Street | Villa Park, IL 60181 | Phone: +1-630-833-1500 | Email: [email protected] | www.haimer-usa.com March | April 2015 PRECISION MANUFACTURING | 25 FOCUS ON EDUCATION Work, Earn project to meet both employer and student needs across the state. The evidenced-based components of the Learn, Work, Earn project include four main objectives: 1. Create seamless career pathways in advanced manufacturing that offer stackable and latticed industryrecognized credentials by: Implementing a core curriculum that directly aligns with the Certified Production Technician Certification awarded by Manufacturing Skills Standards Council Developing a consistent, competencybased approach to award credit for prior learning that aligns with national industry standards 2. Create/Update academic programs in advanced manufacturing to match employer needs and industry-recognized credentials by: Aligning curriculum with the National Association of Manufacturers’ endorsed credentials (NCRC, MSSC, NIMS, PMMI, and AWS) Engaging employers, faculty, and other stakeholders in development of course content, coursework, and learning experiences 3. Develop long-term collaborative partnership with manufacturing employers by: Establishing employer-driven apprenticeships and cooperative education programs Enhancing the image of manufacturing and raising awareness of high-wage jobs. 4. Improve job placement and retention through learner support and wrap around services by: Implementing a plan that emphasizes intrusive advising and job-placement services Improving basic academic skills through integrated education and occupational English services The advantages and long term sustainability efforts from this grant will support manufacturing growth and increase manufacturers’ ability to be competitive statewide, nationally, and globally. Learn, Work, Earn will align the state education system and better prepare Minnesotans for jobs that are in high demand. MnAMP brings industry, state leadership, public education, and manufacturing associations together to develop educational concepts that will produce a highly-skilled workforce to meet the demands of tomorrow’s industry needs. For more information on Learn, Work, Earn, contact MnAMP state director Anne Willaert at [email protected]. PM ANNE WILLAERT is the MnAMP state director. She can be reached at [email protected]. 26 | PRECISION MANUFACTURING March | April 2015 33% NEGATIVELY AFFECTED 27,000 JOBS Minnesota manufacturing businesses say their bottom line or their ability to meet their growth plan in the coming year will be negatively affected by the shortage of qualified workers. are posted by MN manufacturing businesses SOURCE: Wanted Analytics, August – November 2014 Connecting influencers, educators, and manufacturers with resources to develop the future workforce ONLY 2% OF HIGH SCHOOL STUDENTS SURVEYED SELECTED MANUFACTURING AS A CAREER OF INTEREST SOURCE: Students Path Online and Hands-on Education through 8 enrolling colleges LECTURE is 100% ONLINE with weekend intensive labs at college partner sites for hands-on skills building Explore our website Share our Teacher Toolkit Connect with more students using our Adopt-A-School Guide • • • • Production Technologies Automation Technologies Welding Technology Machine Technologist TOUR OF MANUFACTURING Over 250 businesses have opened their doors for over 16,000 people ROBOTICS Building middle school and high school students’ STEM skills and connecting them to high-tech manufacturing 360’s IMPACT IS REAL THE MANUFACTURING TALENT REVOLUTION IS NOW. HELP US MEET THE CHALLENGE. 2,000+ more technicians are available through our work 43,492 middle school, high school teachers and parents reached since 2006 GET INVOLVED Contact Karen White at 218-755-2208 or [email protected]. 360mn.org | 360etech.org | dreamitdoitmn.com An affirmative action, equal opportunity employer and educator. These programs are supported by an NSF ATE Program Grant, award number 1204550. Any opinions, findings, and conclusions or recommendations expressed are those of the author(s) and do not necessarily reflect the views of the National Science Foundation (www.nsf.gov). EDUCATIONAL PROVIDERS Singing the Skills Gap Blues? 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We teach both technical skills (such as safety, quality and maintenance awareness) and “soft” skills (like communication, accountability and teamwork). Become an AME Partner Employer. Visit our website at www.amealliance.org. The AME Alliance is funded by a grant from the US Department of Labor’s Employment and Training Administration. 28 | PRECISION MANUFACTURING March | April 2015 EDUCATIONAL PROVIDERS Custom Credit and Customized Training options available MANUFACTURING & ENGINEERING TECHNOLOGY EDUCATION • • • • • • • • • • Automation Robotics Engineering Technology Electronics Technology Engineering CAD Technology Fluid Power Engineering Technology Industrial Building Engineering and Maintenance Machine Tool Technology Manufacturing Engineering Technology Plastics Engineering Technology Quality Assurance in Manufacturing Welding & Metal Fabrication IGNITE GROWTH We’d like to partner with you to obtain and maintain a skilled workforce. 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HUTCHINSON 2 Century Ave SE Hutchinson, MN 55350 A Member of the Minnesota State Colleges and Universities System and Equal Opportunity Employer/Educator 30 | PRECISION MANUFACTURING March | April 2015 High Tech High Demand High Wage EDUCATIONAL PROVIDERS High Demand High Wage High Tech High Wage High TechCAREERS High ADVANCED MANUFACTURING Demand High Tech HighHig Demand hTech In CareersWage High Demand High High HighDemand Computer Integrated Machining Wage High T ech High Wage High If you have a knack for machines, tools or computers, try your hand at one of South Central College’s progressive high-tech manufacturing career training programs. e ag W Mechatronics Tech High Demand High Tech Welding Demand High Wage High High Demand High Wage High For more information Tech High Wage High Tech High Demand High Tech High Demand High Utilize analytics and automation in the precision manufacturing process. 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For TTY communications, contact MN RELAY Service at 711 or 1-800-627-3529. www.southcentral.edu/hightech | Faribault (507) 332-5800 | North Mankato (507) 389-7200 | [email protected] iMEC Train for a Mechatronics Career Anytime, Anywhere You Can Now Earn a Mechatronics Degree Through a Blended iMec Distance Education Program Mechatronics: Mechanical Systems + Electronics + Fluid Power + Automation + Robotics This high-demand, high-tech, hybrid major prepares you to install and maintain a wide variety of computer controlled systems, machinery and equipment. iMEC Fusion: Expert Faculty + Quality Content + Off-Site Learning Balance work and family demands by fitting class time into your schedule. Courses are led by expert instructors and hands-on experience provided through lab kits and access to SCC’s remote automation lab. This work is based upon work supported by the National Science Foundation Grant DUE# 1304835.* *Any opinions, findings, and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the National Science Foundation. For more information www.southcentral.edu/iMEC | Faribault (507) 332-5800 | North Mankato (507) 389-7200 | [email protected] March | April 2015 A member of the Minnesota State Colleges and Universities System. South Central College is an Equal Opportunity Employer and Educator and has ADA accessible facilities. For TTY communications, contact MN RELAY Service at 711 or 1-800-627-3529. PRECISION MANUFACTURING | 31 QUALIT Y MAT TERS Thumbs Up for UNDERSTANDING SURFACE FINISH ANALYSIS by Keith Summers The educated thumbnail of an experienced machinist gradually has given way to an “alphabet soup” of surface finish parameters from contact and noncontact surface analysis systems capable of measuring to 1 millionth of an inch. To some, this may seem as if technology has been taken to an unnecessary extreme; however, the changes can be traced to actual needs in regular practice. A great example of this occurred at Unity Tool, Inc., in Dayton, Minn. Unity is a contract manufacturer that specializes in medical device components requiring tight tolerances and exacting workmanship. A component part they had made for some time was experiencing assembly and functional problems for their customer. The component was part of an assembly that had rotating and sliding motion; adherence to tolerances and surface finish were critical. Analysis by Unity’s ISO 9001:2008 and ISO 13485:2003 certified quality system showed that the component was well within its stated requirements. A meeting with their customer resulted in a design change, calling for a lower Ra (roughness average value) for the part. Tooling and process changes were made, and subsequent parts passed at the more demanding Ra level. However, the problems being experienced in assembly and function did not improve to a satisfactory level. An even lower surface finish value was established and once again tooling and process changes were made—and subsequent parts passed at the even more demanding Ra level. The problem still persisted, and an in-depth analysis showed all parts meeting the 5 microinch Ra requirement with a very curious pattern of passing and failing: a part with 4.5 Ra would pass and a part with a 4.0 would fail. There was no relationship between the smoother 32 | PRECISION MANUFACTURING March | April 2015 FIGURE 1 - Ra: "Average Roughness" Ra: 2.5um Ra: 2.5um Ra: 2.5um FIGURE 2 - Describing a surface by its functional characteristics Surface depth from highest peak to lowest valley. finish and part functionality. When a part would fail, it was determined that the light lubricant used on the mating surfaces had a very short functional life. The lubricant was not breaking down— it just did not maintain its properties in the application over time. Around this time, Mike Van Essen, general manager at Unity, attended a “Lunch and Learn” seminar at Productivity Quality, Inc., on the basics of surface finish analysis—and a few new ideas about solving the problem emerged. The eventual solution proved to be: “Alphabet Soup to the Rescue!” The Ra value used by the customer controlled the average roughness; however, the actual shape of the surface could vary widely and still produce the same Ra value because of “averaging.” Consider the three examples Figure 1: all with the exact same .0025 mm sponsored by | continued PRODUCTIVITY QUALITY INC APRIL LUNCH & LEARN: Contour & Surface Measurement Solutions April 29, 2015 10am - 2:00pm @PQI in Plymouth, MN Morning: Thread Measurement Automation Afternoon: Surface Finish & Contour Evaluation Our April Lunch & Learn seminar will feature Tony Portillo from Mitutoyo presenting automation solutions for both thread and surface measurement. The basics of each topic will be presented first and then practical demonstrations will show solutions for ID & OD thread measurement, the importance of variable data vs. pass/fail thread measurment decisions, and combining contour measurements and surface finish measurements for a complete solution. AGENDA 10:00 Basic of Thread Measurement 10:45 Pros & Cons of Go/No Thread Gages 11:15 Automating Thread Measurement 12:00 Lunch 12:45 Basics of Surface Roughness Evaluation 1:30 Automating Contour & Surface Finish Mesurement DON’T WAIT - REGISTER TODAY! @ www.gagesite.com or [email protected] Tony Portillo is a Sales Engineer in form products at Mitutoyo. In his ten years there he has been an instrument repair technician and trainer, a metrology specialist, and an application engineer and software instructor in form products. QUALIT Y MAT TERS Ra value. The top example has a few deep valleys and a mostly smooth, continuous surface at the top. The valleys provide a place for lubrication to gather, but they were few and far between. The center example shows lots of evenly spaced valleys—great for lubrication holding. However, the thin narrow peaks rapidly will wear away, opening up tolerances between the mating surfaces. The third surface may be the best for this application: valleys for lubrication holding and enough material at the top surface to ensure proper wear characteristics. Unity, working with their customer, George Hatcher from Productivity Quality, and Mitutoyo’s surface and form team, examined the use of Rk surface finish values. Rk consists of 3 values: Rpk, describing the peaks that will be the first item to wear away during the break in period; Rk, which describes the depth of the functional surface that will gradually wear during the products entire life cycle; and Rvk, describing the valleys that hold lubrication. Figure 2 shows the wear life of a substance and the application of these parameters. By identifying the requirements for the surface using these three parameters, a surface that had the needed wear and lubrication holding properties could be specified. To verify this analysis and prove product conformance, Unity invested in a more capable surface analysis system that could go beyond just Ra. In place of their handheld, portable profilometer, Unity acquired a Mitutoyo SJ 401 surface analysis system on a bench top stand. By using these parameters to guide tooling and process decisions, a new surface was produced that met the customer’s needs for function and durability. During the break-in period, the highest peaks of the surface quickly would wear away; yet, not to the point where the surface failed to meet its size and location requirements. The material just below the peaks insured a long functional life with gradual wear, and the valleys at the bottom of the surface held needed lubrication to insure smooth operation throughout the product’s life. Most would have to agree—it would have taken one highly educated thumb nail to solve this problem! PM KEITH SUMMERS is president at Productivity Quality Inc. He can be reached at [email protected]. 34 | PRECISION MANUFACTURING March | April 2015 Save the Date May 5 - 8, 2015 OPEN HOUSE www.halesmachinetool.com INDEX R200 5-axis turn/mill center—two 5-axis multifunction systems in one machine INDEX MS22C-8 8 spindle productivity from the leader in multis TURN FASTER, SMARTER, MORE PROFITABLY. If you’re in the precision turning business, we’ve got more good news for you. INDEX MS 52 C Multispindle automatic— high productivity, high flexiblity More speed. More done in one. More profit in your shop. TRAUB TNX 65 Turn/mill center for rapid processing TNL18-7B Sliding/fixed headstock automatic, quickly changed over Make Better Parts—Faster! INDEX IT600 Affordable universal turning machine Visit us at indextraub.com TNL32P 5-Axis Sliding/fixed headstock automatic with larger capacity for complex parts TNL18-9 Sliding/fixed headstock automatic— Swiss or production turning of complex parts INDEX C100 Automatic lathe—high speed production for lower piece cost INDEX MS 16 Compact multispindle automatic—form tool slides as well as full CNC tool slides INDEX TRAUB. Distributed by: HALES MACHINE TOOL, INC. 2730 Niagara Lane N. Plymouth, MN 55447 763-553-1711 | www.halesmachinetool.com BOOTH 400 April 21-23, 2015 WITH SO MUCH MORE SPEED, POWER AND FLEXIBILITY. THERE’S JUST NO LIMIT TO YOUR ABILITY TO MAKE WHAT MATTERS. The Makino PS-Series has additional capabilities you simply won’t find on your current VMCs. Like spindle speed, power and torque to handle aggressive cuts in tough materials that reduce cycle times. In other words, everything you need to make more parts faster and at a lower cost. Because when you make what matters, that’s the kind of performance that really counts. See all the ways the PS-Series expands your capabilities. MAKINO.COM/PS WHEN YOU MAKE WHAT MATTERS Your local distributor for MN, NE, IA, SD, ND and western WI is: Productivity Inc. 15150 25th Avenue North Plymouth, MN 55447 763.476.8600 www.productivity.com by Melissa DeBilzan Agricultural Equipment Manufacturers Harvest Weaker Sales By 2030, there will be 8 billion mouths to feed on Earth. Demand for meat, grains, fruits, and vegetables will increase by 60 percent. Yet, sales of agricultural equipment have been relatively slow in recent months, which could have a trickle effect on job shops that supply parts to agricultural OEMs. Agricultural equipment consists of farm field and farmstead machinery used for the production of crops and agricultural livestock. About 1,000 companies manufacture agricultural equipment in the United States, including many here the Midwest. They include AGCO, which has a plant in Jackson, Minn.; John Deere, headquartered in Moline, Ill.; Case New Holland, which has a plant in Benson, Minn.; and Mustang Manufacturing Company, Inc., (formerly Owatonna Manufacturing Company), which has facilities in Madison, Wis., and Yankton, S.D. The price tag of agricultural equipment varies widely. A tractor that covers a 400acre field could cost a farmer between $40,000 and $200,000, while a grain harvesting combine costs about $400,000. Though new technology often yields a high return on investment, many farmers are delaying upgrades— making the 2015 sales forecast for farm equipment a bit cloudy. According to the Association of Equipment Manufacturers, U.S. farm tractor sales were down 5.8 percent in November of 2014, compared to the year prior. Self-propelled combines were down a whopping 56 percent compared to the same time last year. Dreary sales have forced many agricultural equipment OEMs with manufacturing locations in the Midwest to make some tough business decisions. AGCO, one of the largest agricultural equipment manufacturers in the world, saw their annual sales bloom 8 percent to a record $10.8 billion in 2013. However, demand for such equipment withered in 2014, with net sales dropping 8 percent over the first nine months of the year. The company didn't expect fourth quarter results to be much better, projecting a 10 percent drop in net sales and a 15 percent decline in production for the year. In an effort to yield a better crop next year, AGCO said their current focus is on improving efficiencies, streamlining vendors, shrinking inventories, and reducing its workforce. In November of 2014, AGCO cut 43 employees from their manufacturing facility in Jackson, Minn., where the industry's first self-propelled sprayer was produced several years ago. Just over 1,000 people currently work at the facility. AGCO said that they experienced significant declines in sales of highhorsepower tractors, combines, and sprayers in North America last year. Sales also were down in other parts of the world—including Europe, France, Germany, and Brazil. Similarly, John Deere had their best year ever in 2013, delivering a record income for the third year in a row. However, they also experienced a decline in equipment sales in 2014, and are bracing for an even bigger dip in 2015. Last August, the company laid off 600 workers at plants in Illinois, Iowa, and Kansas. continued March | April 2015 PRECISION MANUFACTURING | 37 FEATURE STORY On the other hand, companies with a more diverse sector base seem to be faring a little better. The Toro Co., a worldwide manufacturer of outdoor equipment, reported a net sales increase of 6.4 percent for their fiscal year ending October 31, 2014. Similarly, sales at Caterpillar, Inc., a company which makes a variety of field equipment, is expected to be up slightly in 2015. If demand for food continues to grow, what is the driving force behind sagging agricultural equipment sales? Farm income is the leading influence, both domestically and around the world. The revenue that farmers receive from selling the commodity crops they grow is the principal component of farm income. Unfortunately, commodity prices— particularly corn and soybeans— dropped dramatically in 2014 due to overproduction. Abundant yields drive low prices, significantly affecting farmers' profitability, since the crop ends up costing more to produce than can be may be softened to the extent that many farmers in the United States and other developed countries are likely to have cash on hand and relatively low debt after several years of strong income growth. realized in the sale price. Low commodity prices plagued the United States, Western Europe, and Brazil last year. As such, farm income (along with sales) was down in 2014. Even before the planting season began, the U.S. Department of Agriculture predicted that farm income would sink to levels not seen in the last four years because of falling commodity prices. Another reason farmers may have lagged in buying equipment is that they can no longer take advantage of a generous tax break. In 2013, they could write off $500,000 worth of equipment, compared to just $25,000 in 2014. Some experts believe the agriculture economy is entering a two- to three-year period of relatively low profitability and slow equipment sales will continue. The USDA expects farm income to bottom out in 2015, followed by a moderate rise in the years to come. The federal government believes the blow to agricultural equipment sales Planting seeds for future growth Despite the fact that agricultural equipment sales have been soggy, OEMs are investing and outfitting machines with the latest technology and are optimistic about future growth. Most people are familiar with the term precision manufacturing; now, precision agriculture is taking over the agriculture field. Increasingly, farmers are operating their farms like modern manufacturing facilities to improve productivity. Precision agriculture involves linking GPS devices to machines in order to plant the right number of seeds at the right location with the right concentrations of fertilizers and herbicides. The University of Minnesota has created the first Precision Agriculture Center in the country to promote the use of such technology. PARE….. DARE TO COM VivaTurn2Sm/500 Lathe -12- position Live Tool Turret FANUC 0i TD C axis 10” Diameter Hydraulic Chuck Chip conveyor 24.8 HP 4000 RPM Tool Setter 22” swing over bed 2.6” bar capacity X/Z 7.9”/19.7” One straight power tool One 90° power tool ALL OF THIS AND MORE! $80,000 hoose! c models to Over 300 [email protected] 612.423.4663 www.alltechmachinery.com 38 | PRECISION MANUFACTURING March | April 2015 FEATURE STORY Today, many farmers use GPS-derived products to enhance operations in their farming businesses. Location information is collected by GPS receivers for mapping field boundaries, roads, irrigation systems, and problem areas in crops such as weeds or disease. Crop dusters equipped with GPS are able to fly accurate swaths over the field, applying chemicals only where needed. Other technologies also are cropping up in the field, such as wearable computers; sensors to measure everything from light to soil mixture; drones to monitor field conditions; machine-to-machine communication; and, yes, even 3D printing. Fuse Technologies, launched by AGCO in 2013, allows professional growers to integrate seamlessly and connect all of their farm equipment throughout the crop cycle—regardless of the brand. In addition to investing in new technology, many OEMs are planning to expand worldwide sales. Currently, most U.S. agricultural equipment is exported to other industrialized market economies, such as Canada, Mexico, the European Union, and developed economies in the Pacific Basin. China and India—the world's two largest agricultural economies— represent promising long-term prospects. In its latest annual report, AGCO states that significant opportunity exists to increase worldwide sales, noting an immense amount of land in Russia, Ukraine, and Kazakhstan being farmed with inefficient machinery and inadequate storage and handling capabilities. Recognizing the significance of global markets, AgriEvolution Alliance, a group which advocates for global mechanization of agriculture, forecasts a slight decrease in agriculture equipment sales in 2015 before the next upswing, but notes that industry output remains above the long‐ term average. John Deere, like many of their competitors, expects to see a sales decrease in 2015 (about 15 percent), but remains optimistic about their prospects in the years ahead. "Global trends based on population growth and rising living standards remain intact and are largely unaffected by periodic swings in the farm economy," said chairman and CEO Sam Allen in the company's fourth quarter earnings report. "At the same time, Deere’s plans for serving a larger global customer base are making good progress. As a result, we are confident the company is positioned to earn solid returns throughout the business cycle and to realize substantial benefits from the world’s growing need for food, shelter and infrastructure in the years ahead.” Like farming, agriculture equipment sales are cyclical. A higher yield is just a matter of time. PM MELISSA DEBILZAN is a contributing writer for IntrinXec Management, Inc. She can be reached at [email protected]. PARE….. DARE TO COM VMC 1000B -24- Tools FANUC 0i Coolant Thru Spindle Chiller Chip conveyor 21 HP 10,000 RPM X 39.3 ” Y 24” Z 25.5” Cat 40 Pretension Ball Screws Cross Roller Guides ALL OF THIS AND MORE! Call or Email us! $74,000 choose! models to 0 0 3 r e v O [email protected] 612.423.4663 www.alltechmachinery.com March | April 2015 PRECISION MANUFACTURING | 39 SALES & MARKETING Working with an Advertising and Marketing Agency ADVICE FOR MANUFACTURERS by Neal Linnihan and Sean Foy product—like press brake tooling, for example—requires business-to-business marketing experience as well as specialized knowledge of that particular market. In this age of specialization, finding an agency that truly understands a manufacturer’s market challenge, their industry, and their product and/or service offering can provide a significant advantage. As well as industry expertise, an agency will have the marketing knowledge, experience, and staff that may not be available internally. Even with internal marketing departments, many manufacturers struggle with limited budgets and resources. While many manufacturers may have limited capabilities in-house, they still do not have the breadth of specialized talents that are required to build a powerful brand effectively and really help build the business. Agencies can provide a full staff of writers, digital strategists, art directors, videographers, media buyers, public relations specialists, and other experts, which saves manufacturers the time and costs associated with staffing these positions. As well as staff and expertise, advertising agencies can offer a broad, objective perspective of overall goals, strategies, and tactics that otherwise might not be considered internally. Working with Productivity Inc is an authorized FANUC robotics integrator, an agency with a solid specializing in the integration of automation for the general history of successfully machining industry and precision machining operations, using FANUC robots. We can design an automation solution to meet marketing manufacturers your specific needs. demonstrates they know See how automation can have a positive impact what works—and what on your bottom line. Contact us today! doesn’t—in these types of [email protected] specialized industries. or 763.476.8600 Digital strategy is Productivity Inc • 15150 25th Ave. N. • Plymouth, MN 55447 • 763.476.8600 • productivity.com becoming a tremendous Your brand, messaging, and value propositions are vital to your manufacturing company’s success. Maybe you’ve leveraged these assets with advertising and marketing efforts in the past, but you just haven’t seen the results. Or maybe you’ve seen the results, but the budget just isn’t there anymore. Working with an advertising and marketing agency has numerous benefits for manufacturers, and the trick to finding the right relationship and best strategies takes a little research. However, it can garner a significant return on investment (ROI) in the end. The first step in finding the right agency for your manufacturing business is to look for an agency that understands and specializes in marketing for manufacturers. Marketing a technical manufacturing Custom Automation SOLUTIONS 40 | PRECISION MANUFACTURING March | April 2015 force in successfully marketing specialized companies in the manufacturing industry. Because these types of strategies and tactics are easy to track and evaluate, determining ROI is much easier compared to traditional advertising. Pay-Per-Click (PPC), retargeting, search engine optimization (SEO), and other search engine marketing (SEM) tactics are becoming increasingly more valuable to manufacturers as they employ strategies to reach customers in specialized markets. Entering into the digital realm can be a leap for some manufacturers who are accustomed to a more traditional advertising and marketing plan. But with an integrated approach, digital strategy can help companies leverage traditional tactics and provide a substantial and measurable boost to your overall marketing. An agency that produces quality work with effective results will help showcase your brand, message, products, and services in a light above the competition. Working with an agency that knows your business and understands the challenges of manufacturers gives you an edge over an agency that may be good at what they do, but may not understand the nuances of specialized industries. Collaboration is a big part of working with an agency. The more an agency knows about you and your business challenges, the more they can help you meet your goals and objectives. People work with people they like. An agency that is willing to sit down with you, serve as an extension of your business and truly take a partnership approach to working together, is a huge asset. Like any relationship—personal or professional— when you like the people, you’re usually pleased with the process and the results. PM NEAL LINNIHAN AND SEAN FOY are partners and owners of Linnihan Foy Advertising in Minneapolis, Minn. They can be contacted at [email protected] and [email protected]. Doosan Infracore America Optimal Solutions for the Future NEW FM200/5AX 5 Axis Machining Center Machining Solutions Engineered and Built to Perform under Pressure. Drill Tap Machines Vertical Machining Centers Multi-Axis Machining Centers Horizontal Machining Centers Doosan Infracore America Machine Tools Corporate Office & Engineering Center 19A Chapin Road, Pine Brook, NJ 07058 Tel. +1 973 618 2500 [email protected] www.DoosanMachineToolsUSA.com Midwestern Technical Center 1701 F Howard Street, Elk Grove, IL 60007 Western Technical Center 488 W. Meats Avenue, Orange, CA 93865 Save the Date: May 5 - 8, 2015 HALES MACHINE TOOL 2015 OPEN HOUSE | 763-553-1711 www.halesmachinetool.com MEMBER DIREC TORY Lifetime Members Dr. James Bensen (218) 755-2950 [email protected] Dave Yeager (320) 564-3937 [email protected] Aerotek Anoka Technical College Black Line Group C-Axis Inc. Aggressive Hydraulics, Inc. Anoka-Ramsey Community College BlackHawk Industrial, St. Cloud Division CBIZ MHM, LLC Applied Vacuum Technologies, Inc. Blanski Peter Kronlage & Zoch, P.A. APT CNC Inc. Bodycote Thermal Processing ARC (Advanced Research Corp.) Boring Machine Corporation Challenge Machine & Manufacturing Inc. Arrow Cryogenics, Inc. Bowman Tool & Machining Checker Machine, Inc. Associated Bank Braas Company Cheetah Precision, Inc. Atscott Manufacturing Company, Inc. Branch Manufacturing Company, Inc. Chuck's Grinding, Inc. Aurora Micro Machine Brenk Brothers, Inc. Automated Briggs and Morgan, P.A. Dylan Ballantine (763) 989-5801 [email protected] Wes Maack (763) 792-4000 [email protected] Nick Graff (763) 576-4700 [email protected] Agility Machine Tool, Inc. Jon Olson (763) 433-1201 [email protected] Agrimson Tool Company, Inc. Perry Henderson (952) 856-1082 [email protected] Air Engineering & Supply, Inc. Brian Mayo (507) 931-5425 [email protected] Mark Hockley (612) 418-8743 [email protected] Aitkin Iron Works, Inc. Matthew Dugas (651) 789-9000 [email protected] Kenneth Johnson (651) 633-1994 [email protected] Alerus Financial Curt Salo (763) 780-3367 [email protected] Alexandria Industries Mike Atherley (651) 306-1625 [email protected] Dr. Fred Zimmerman (952) 935-0678 [email protected] Alumni Dick Clifford (612) 961-7175 [email protected] Dave Fiedler (763) 245-6771 [email protected] Marv Peterson (612) 867-5804 [email protected] Rich Pogue (612) 965-8604 [email protected] 360º Mfg & Applied Engineering, ATE Regional Ctr of Excellence Karen White (218) 755-2208 [email protected] 401 Manufacturing Inc. Mike Anderson (763) 205-9040 [email protected] A. Finkl & Sons Co. Ted Gabel (612) 724-8967 [email protected] A-1 Engineering Todd Craft (763) 786-8710 [email protected] ABA Water Systems, Inc. Tim Weaver (800) 257-1271 [email protected] Abrasive Specialists, Inc. Jaime Olsen (763) 571-4111 [email protected] Accu-Prompt, Inc. Scott Hoffmann (763) 783-1020 X16 [email protected] Ace Cutter Grinding, Inc. Kyle Anderson (763) 314-0255 [email protected] aCoupleofGurus.com LLC Keith Schoolcraft (612) 454-4878 [email protected] AeroSystems Engineering Datona Lo (651) 220-1320 [email protected] Brian Holcomb (763) 792-8502 [email protected] Gary Agrimson (763) 566-3446 [email protected] David Maurer (612) 332-4181 [email protected] Jeffrey Chatelle (218) 927-2400 [email protected] Lisa Moncrief (952) 417-3768 [email protected] Tom Jensen (800) 568-6601 [email protected] Alexandria Pro-Fab Co., Inc. Donald Wilkins (320) 852-7918 [email protected] John Norris (320) 629-2501 [email protected] Scott Schmidt (763) 550-0111 [email protected] Ken Voigt (320) 253-1020 [email protected] Gary Turnquist, CPA (763) 253-1138 [email protected] Mike Cornelius (952) 944-5500 [email protected] Tom Chacon (763) 786-0100 [email protected] Angela Bowman (507) 286-1400 X103 [email protected] Matt Gallagher (952) 937-8902 [email protected] Tim Fairbanks (651) 674-4441 [email protected] Eric Hawkinson (612) 376-1264 [email protected] Central Lakes College-Staples Christopher Hadfield (218) 894-5172 [email protected] Central McGowan, Inc. Brian Semroska (320) 252-5292 [email protected] Carrie Betland (763) 231-8400 [email protected] Steve Lipinski (763) 544-5000 [email protected] Manfred Niedernhoefer (651) 633-4566 [email protected] Mike Reuter (952) 361-4308 [email protected] Cinch Connectivity Solutions Jeff Norell (507) 833-6515 [email protected] Alexandria Technical & Community College Eric Nelson (763) 452-2942 [email protected] All Tech Machinery & Supply Randy Squier (763) 576-6946 [email protected] Chuck Johnson (612) 977-8680 [email protected] Baillie Sales & Engineering, Inc. Alliance Metrology, Inc. Mark Baillie (952) 546-2960 [email protected] BTD Tooling Division BankCherokee CAB Construction CNH Machine | A True North Company Barry & Sewall Industrial Supply Carley Foundry, Inc. Columbia Gear Corp. AmeriStar Manufacturing Inc Batten Tool & Machine, Inc. Carlson Advisors, LLP Columbia Precision Machine Corp. Anderson Automatics, Inc. BDO USA, LLP Cass Screw Machine Products Company Comet Tool, Inc. Laura Urban, Ph.D. (888) 234-1313 [email protected] Tom Sobetski (612) 423-4663 [email protected] Bryn Hartwig (763) 493-0026 [email protected] American Machine & Gundrilling Co., Inc. Chuck Berg, Jr. (763) 425-3830 [email protected] Alesha Sacco (507) 625-1515 [email protected] Doug Anderson (763) 533-2206 [email protected] Anderson Dahlen, Inc. David Knoll (763) 852-4700 [email protected] Andrew Tool & Machining Company Bruce Hanson (763) 559-0402 [email protected] Anertec & Gandy Company Douglas Snorek (507) 444-0092 [email protected] 42 | PRECISION MANUFACTURING Roger Hamilton (651) 291-6263 [email protected] Steve Olson (612) 331-6170 [email protected] Dan Batten (952) 942-9198 [email protected] Chris Link (952) 842-9689 [email protected] Craig Rix (952) 469-2423 [email protected] Karla Hansen (507) 625-2233 [email protected] Kevin Stensrud (763) 205-8933 [email protected] Melvin Enger (763) 535-8150 [email protected] Beaver Machine & Tool Inc. Steve Wise (763) 535-0501 [email protected] Bemis Healthcare Packaging, Inc. Noam Newman (612) 347-9347 [email protected] Bermo Inc. Dave Brown (763) 795-1537 [email protected] Bizal Manufacturing Co. Jim Walker (612) 212-9783 [email protected] Jay Groth (763) 535-2204 [email protected] Leigh Asleson (507) 625-1131 [email protected] Nancy Hartman (763) 786-7676 [email protected] Mike Bizal, Jr. (763) 571-4030 [email protected] March | April 2015 Jeff Brenk (763) 784-5621 [email protected] Jeff Haley (763) 478-8982 [email protected] Cassidy Turley Castle Metals Castrol Industrial NA Cirrus Aircraft Suzi Dillon (218) 788-3375 [email protected] Cities Advanced Machinery Harry Youtsos (952) 944-6060 [email protected] Steve Swain (763) 572-0662 [email protected] Jim Hill (320) 356-7301 [email protected] Gilbert Baldwin (952) 890-1003 [email protected] Jim Freitag (952) 935-3798 [email protected] Command Tooling Systems LLC Bahti Hanedar (763) 576-6910 [email protected] Concept Machine Tool Sales, Inc. Craig Conlon (763) 559-1975 [email protected] Condux International Doug Mulder (507) 387-8063 [email protected] Construction Results Corporation Mark Snyder (763) 559-1100 [email protected] MEMBER DIREC TORY Continental Engr. & Mfg., Inc. Domaille Engineering LLC Fluid Management Incorporated Hoff Online Auctions Kaeser Compressors, Inc. Corchran, Inc Dotson Iron Castings Fox Valley Metrology Houck Machine Company Kato Engineering Inc. CorTrust Bank Douglas Finishing Fraisa USA, Inc. Huot Manufacturing Company KayHarris Real Estate Consultants Craft, Pattern & Mold DS&B Certified Public Accountants, Consultants & Advisors Frandsen Bank & Trust Hutchinson Manufacturing, Inc. KDV Froehling Anderson ICA Corporation KLC Financial, Inc. Glenn Metalcraft, Inc. IFS-Industrial Fabrication Services, Inc. Korin Electronics Repair & Assembly Eric Andersen (952) 448-4771 [email protected] Tom Westphal (507) 833-0229 [email protected] Tim Swanson (651) 289-5000 [email protected] Anthony Cremers (763) 675-3169 [email protected] Don Hickerson (507) 281-0275 [email protected] Mark Maas (507) 345-5018 [email protected] Jeff Powers (320) 762-6235 [email protected] CRTechnical Clint Seehusen (612) 630-5084 [email protected] Custom Mold & Design LLC E. J. Daigle (612) 381-8172 [email protected] D & B Plating Company Dale Hanken (763) 425-5005 [email protected] D/F Machine Specialties, Inc. Steve Kalina (763) 792-1278 [email protected] Dahlquist Machine Inc. Julie Ulrich (763) 784-7400 [email protected] Tom Wolden (763) 560-6015 [email protected] Bruce Cerepak (763) 535-2334 [email protected] Vince Wheeler (763) 784-8038 [email protected] Steve Moerke (507) 625-6200 [email protected] Jeff Dahlquist (763) 755-7575 [email protected] Dakota County Technical College Larry Lewis (651) 423-8276 [email protected] Datum-A-Industries, Inc. Eric Geyen (763) 479-1133 [email protected] David Olson Sales Co., Inc. Clinton Olson (612) 722-9523 [email protected] Dayton Rogers of Minnesota, LLC John Madsen (763) 717-6340 [email protected] Deco Tool Supply Co. Kevin Corrigan (763) 537-7762 [email protected] Diamond Tool & Engineering, Inc. Kent Smith (218) 924-4024 [email protected] Die Technology, Inc. Dale Skoog (763) 424-9677 [email protected] Digital Tool & Automation Dave Ackland (763) 421-0400 [email protected] DMG MORI Ellison Technologies Dale Mortier (763) 545-9699 [email protected] DMS Corporation Derek Nichols (651) 452-1017 [email protected] Dunwoody College of Technology Duo-Tec Tool Company Dynamic Group Eagle Tool & Design Co. Eckberg, Lammers, Briggs, Wolff & Vierling, PLLC Michael McCain (651) 351-2102 [email protected] Engineered Finishing Corp. Danforth Messerly (763) 785-9278 [email protected] Enterprise Minnesota, Inc. John Connelly (612) 373-2900 [email protected] Epicor Software Corporation Christine Hansen (952) 417-5161 [email protected] Erickson Metals of MN, Inc. Luke Harned (763) 785-2340 [email protected] ERMC Todd McChesney (763) 441-1581 [email protected] Exact JobBOSS Michael Stadelman (952) 837-1513 [email protected] Excelsior Tool Company, Inc. Gary Lostetter (763) 479-3355 [email protected] Roger Novitzki (612) 378-2580 [email protected] Julie Moravec (651) 600-2992 [email protected] Mathieu Tapp (651) 636-8488 [email protected] Eric Gundersen (651) 407-5726 [email protected] Gary Dosdall (952) 979-3100 [email protected] Joseph Glenn (763) 389-5355 [email protected] Dennis Hoff (612) 234-8006 [email protected] Steve Kingdon (763) 566-3792 [email protected] Tom Daggett (320) 587-4653 [email protected] Steve Hoaglund (763) 428-2800 [email protected] Graco Inc. Granger Machine, Inc. Jesse Schelitzche (952) 922-9311 [email protected] H & F Manufacturing, Inc. Rob Clark (763) 717-7016 X 1119 [email protected] Haberman Machine, Inc. Brett Wharton (952) 334-5507 [email protected] Hales Machine Tool, Inc. Mike Antolik (952) 474-2628 [email protected] Heather Bittle (612) 623-6431 [email protected] Mike Parker (763) 444-3725 [email protected] Steve Farniok (763) 493-5606 [email protected] Scott Ness (651) 777-4511 [email protected] Dan Hales (763) 553-1711 [email protected] Hamilton & Monroe, LLC Chad Marquardt (952) 303-4099 X101 [email protected] Hamre Designs LLC Paul Hamre (651) 261-4673 [email protected] Hard Chrome, Inc. Dick Walters (612) 788-9451 [email protected] Steve Magnuson (952) 473-5485 X 119 [email protected] Lake Superior College Max Udovich (218) 733-7631 [email protected] Lakeland Tool & Engineering, Inc. Marty Sweerin (763) 422-8866 [email protected] LaMott Enterprises, Inc. Steve LaMott (763) 781-0001 [email protected] John Lenz (763) 421-0114 [email protected] Lane Company Dan Tall (612) 379-2018 [email protected] J. B. Testing, Inc. Larkin Hoffman Daly & Lindgren Ltd. Jet Edge, Inc. Mark Geier (952) 835-3800 [email protected] Linders Specialty Company, Inc. JIT Manufacturing, Inc. Dan Linders (651) 488-0528 [email protected] Gene Wehner (763) 425-7995 [email protected] Federated Insurance Hibbing Fabricators, Inc. K & G Manufacturing Co. Sandy Bryant (218) 262-5575 [email protected] Lake Engineering, Inc. J&J Machine, Inc. Jones Metal Products Inc Jeff Stevenson (507) 455-5368 [email protected] Brad Severson (763) 546-0994 [email protected] Lou Cowart (763) 519-1527 [email protected] HEXIS Andrew Skoog (612) 804-1143 [email protected] Lake Air Metal Stamping LLC ISC Companies Inc. Fastenal Manufacturing Tim Borkowski (507) 453-8000 [email protected] Joe LaBonne (763) 434-6108 [email protected] Daniel Meyer (320) 656-1241 [email protected] Heritage Construction Companies, LLC Andy Christensen (763) 633-4080 [email protected] La Machine Shop, Inc. International Precision Machining, Inc. Falls Fabricating LLC Mike Rott (320) 632-2322 [email protected] Steve Carlsen (763) 572-4550 [email protected] Industrial Waste Services, Inc. Hennepin Technical College Mike McGee (763) 488-2648 [email protected] Kurt Manufacturing Company Inc. Industrial Tool Solutions Nancy Lauseng (763) 497-8700 [email protected] Lindquist + Vennum LLP Jonaco Machine LLC Karla Vehrs (612) 371-2449 [email protected] Bill Russell (952) 448-5544 [email protected] Lion Engineering Plastics, Inc. Toby Begnaud (507) 625-4436 [email protected] Bob Basiago (507) 334-5501 [email protected] March | April 2015 Gary Voggesser (952) 563-6800 [email protected] Tom Korin (612) 889-6435 [email protected] INCERTEC Jeff Boisvert (763) 795-9690 [email protected] Kay Harris, CCIM, M.Ed. (952) 915-4444 [email protected] Spencer Thomas (952) 224-4303 [email protected] ImaGineering Machine Inc. Hegman Machinery, LLC A Div. of Morris Group, Inc. Douglas Spence (763) 242-7867 [email protected] Russell Scheller (507) 345-2720 [email protected] John Huot (651) 646-1869 [email protected] Matt Doherty (507) 726-6000 [email protected] Matt McCorkle (855) 523-7373 [email protected] Scott King (952) 641-6300 [email protected] Lion Precision Don Martin (651) 484-6544 [email protected] PRECISION MANUFACTURING | 43 MEMBER DIREC TORY Litin Paper Company John Hanson (612) 607-5735 [email protected] Lockton Companies Bill Spence (763) 512-8605 [email protected] Lou-Rich, Inc. Randy Eggum (507) 377-5330 [email protected] Lubrication Technologies, Inc. Luke Bame (651) 636-7990 [email protected] Lyndex Nikken Craig Schepers (847) 367-4800 [email protected] M. Vincent & Associates, Ltd. David Hannah (952) 884-7733 [email protected] Machine Tool Supply Corp. Troy Kerin (651) 452-4400 [email protected] Machining Technology Laurent Deconinck (763) 571-1772 [email protected] Mack Engineering Corp. Jennifer Salisbury (612) 721-2471 [email protected] Maintecx Machine Tool LLC Rolf Biekert (612) 886-3386 [email protected] Manufacturing Solutions of MN Inc. Jim Lemons (651) 294-7790 [email protected] Marr Valve Company, a Div. of Specialty Mfg. Chad Gregoire (320) 564-4279 [email protected] Martin Calibration Inc. Rick Brion (952) 882-1528 [email protected] Massman Automation Designs, LLC Jeff Bigger (320) 554-3611 [email protected] Master Tool & Die, Inc. Tony Trabant (651) 454-2536 [email protected] Metal Craft Machine & Engineering, Inc. Trisha Mowry (763) 441-1855 [email protected] Metal Services of Blooming Prairie, Inc. Dennis Heimerman (507) 583-2144 [email protected] MHTA-Minnesota High Tech Association Andrew Wittenborg (952) 230-4555 [email protected] MICO, Inc. John (Sonny) Suserud (507) 625-6426 [email protected] Micro Parts Inc. Robert Nichols (651) 452-1017 [email protected] Micro-Matics Inc. Rick Paulson (763) 780-2700 [email protected] Midland Technologies, Inc. Susan Dubay (763) 428-4229 [email protected] Midwest CAM Solutions, Inc. Richard Lord (763) 560-6567 [email protected] Precision Tool Technologies, Inc. Omnitool, Inc. PRI Robotics On Time Delivery Service, Inc. Principal Financial Group Orca Machine Tools, Inc. Pro Fabrication, Inc. MRG Tool and Die Corp. Otto Packaging Midwest-Pallet Recycling Div. Production Engineering Corp. MultiSource Mfg LLC Panther Precision Machine, Inc. Nanotech Machinery Solutions, Inc. Park Precision Machining Inc. National Quality Assurance, USA Parker Hannifin Productivity Quality Inc / Advanced Inspection Services LLC NETTwork Mfg. Inc. Pequot Tool & Manufacturing, Inc. Professional Instruments Company, Inc. Roger Holland (507) 453-2700 [email protected] Modified Tool, Inc. John Kruse (218) 763-6030 [email protected] Mold-Tech, Inc. Jon Lee (763) 497-7500 [email protected] Morrissey, Inc. Steve Mealman (952) 698-2310 [email protected] Mike Gramse (507) 334-1847 [email protected] Gary Hadley (952) 933-5550 [email protected] Kevin Manion (763) 425-6266 [email protected] Midwest Steel Supply Company Millerbernd Laser Paul Huseby (507) 233-2908 [email protected] Milltronics CNC Machines Jarmo Kumpula (320) 234-0330 [email protected] MINNCOR Industries Ray Van Allen (651) 778-3374 [email protected] Brandon Walton (612) 333-6868 [email protected] Farid Currimbhoy (612) 805-2474 [email protected] Sara Dvorak (952) 442-1410 [email protected] Brenda Chandler (651) 361-7500 [email protected] Minnesota Business Magazine Med-Tek, Inc. Minnesota Grinding, Inc. Meier Tool & Engineering, Inc. Minnesota Waterjet, Inc. Tom Murphy (763) 427-6275 [email protected] Olympic Steel, Inc. Kevin Calgren (612) 315-7100 [email protected] Matsuura Machinery USA Randy Duffy (612) 789-3527 [email protected] MN State College, Southeast Technical Midwest Machine Tool Supply Minneapolis Community & Tech. College John Schwartz (651) 289-9700 [email protected] Kevin Ryan (952) 933-0993 [email protected] Aaron Netter (320) 654-8352 [email protected] Doug Eliason (763) 571-3550 X29 [email protected] Kim Munson (612) 659-6093 [email protected] Tamara Prato (612) 548-3240 [email protected] David Schranck (763) 535-4445 [email protected] Doug Leaser (763) 427-9200 X204 [email protected] 44 | PRECISION MANUFACTURING March | April 2015 Precision Punch & Plastic, Co. Inc. Pat Mullins (763) 780-1420 [email protected] Kirsten Smith (603) 818-9258 [email protected] Eric Lipke (320) 455-0535 [email protected] NTM, Inc. Jean Nelson (651) 259-6963 [email protected] Midwest Industrial Tool Grinding, Inc. Mate Precision Tooling Joe Schneider (763) 421-0230 [email protected] Minnwest Bank Metro Tom Ehlers (763) 544-7100 X 70482 [email protected] Walter Waffensmith (763) 535-4240 [email protected] Tim Holtan (952) 884-4060 [email protected] Theron Horn (763) 494-9825 [email protected] Drew Engleman (651) 488-0474 [email protected] Tom Olson (763) 586-9651 [email protected] Bob Tummel (763) 754-8273 [email protected] Carsa Spaude (507) 233-2305 [email protected] Michael Goerges (218) 568-8069 [email protected] Jim Goerges (218) 454-0434 X1709 [email protected] Scott Nelson (763) 450-4381 [email protected] Alyssa Kreutzfeldt (651) 287-5469 [email protected] Letetia Klebel (507) 243-3441 [email protected] Mike Albers (612) 788-9123 [email protected] Production Tool & Mfg, Inc. Mark Boesch (763) 559-5746 [email protected] Productivity Inc Greg Buck (763) 476-8600 [email protected] Keith Summers (763) 249-8130 [email protected] Perfection Grinding, Inc. Paul Arneson (952) 933-1222 [email protected] Permac Industries Brian Pascoe (952) 361-5598 X 12 [email protected] Nordic Components, Inc. Pine Technical College Troy Holien (763) 712-1626 [email protected] Northern Iron & Machine Plastics International Network Medics, Inc. New Ulm Precision Tool, Inc. Darell Stern (763) 571-1052 [email protected] Darlene Miller (952) 894-7231 [email protected] Julie Dillenburg (320) 629-5112 [email protected] Paul Carter (952) 934-2303 [email protected] Northland Screw Products, Inc. Powder Coating Technologies, Inc. Northstar Aerospace Precise Products Corporation Northwest Machine Technologies Precision Northwest Swiss-Matic, LLC Precision Coatings, Inc. NTI School of Technology / Globe University Precision Machine Tool James Martinson (763) 753-3628 [email protected] Gary Corradi (218) 966-2229 [email protected] Tony Bailey (763) 493-3660 [email protected] Wade Halseth (763) 544-4222 [email protected] Lee Petersen (651) 714-7377 [email protected] Kent Kienitz (763) 559-4779 [email protected] Darrell Freitag (612) 522-2141 X 125 [email protected] Jamie Durand (763) 784-1704 [email protected] Linda Grundtner (651) 641-0878 [email protected] Phil Harry (651) 717-8048 [email protected] ProtoTek Engineering, Inc. QDP Technologies, Inc. Qualitek Engineering & Manufacturing Inc. Michael Nepsund (763) 544-9507 [email protected] Quality & Service Machine Tool Company Bill Lidfors (952) 935-8616 [email protected] Quality Contour Bryan Bernloehr (952) 985-5050 [email protected] Quality Machine of IA, Inc. MN Div. Tim Greene (763) 560-3955 [email protected] Quality Metals, Inc. Jason King (651) 645-5875 [email protected] Quazar Capital Corporation Bruce Behm (763) 550-9000 [email protected] ADVERTISERS' INDEX A B A Water Systems, Inc. ........... 17 www.abawatersystems.com All Tech Machinery ................ 38, 39 www.alltechmachinery.com Anoka Ramsey ............................. 28 www.anokatech.edu Bemidji State / 360 ..................... 27 www.360mn.org Carley Foundry, Inc. ..................... 4 www.carleyfoundry.com Central Lakes College ................ 28 www.clcmn.edu Dunwoody College of Technology .............................. 29 www.dunwoody.edu Federated Insurance............... 3 ,16 www.federatedinsurance.com Haimer, USA ................................ 25 www.haimer-usa.com Hegman Machinery ................... 19 www.hegmanmachinery.com Hales Machine Tool, Inc. ................... 6, 9, 12, 20, 24, 35, 41, 46 www.halesmachinetool.com Hennepin Technical College ........ 29 www.hennepintech.edu Lake Community Bank .............. 16 www.lcbankmn.com Lubrication Technologies, Inc. .... 34 www.lubetech.com Midwest CAM Solutions, Inc. ...... 4 www.midwestcamsolutions.com MRG Tool and Die ........................ 11 www.mrgtoolanddie.com Normandale Community College ......................................... 30 www.normandale.edu Plastics International ................ BC www.plasticsintl.com Productivity Inc .............. IFC, 36, 40 www.productivity.com MEMBER DIREC TORY R & M Manufacturing Co. LLC Solution Dynamics, Inc. ThePurchasingDept LLC Victory Tool, Inc. Radan - Vero Software South Central College Thomas Engineering Company VistaTek, LLC Redpath and Company S-T Industries, Inc. Timesavers LLC Volt Workforce Solutions Replenex, Inc. St. Cloud Tech & Comm College Tooling Science, Inc. Von Ruden Manufacturing, Inc. Ridgewater College St. Paul College-A Comm. & Tech. College Top Tool Company V-TEK, International Austin Peggy Young (507) 433-0602 [email protected] States Manufacturing Corporation Toyoda Machinery USA, Upper Midwest Tech Center W.P. & R.S. Mars Company Riverside Manufacturing, Inc. Stone Machinery, Inc. TSI Plastics, Inc. rms SYNCHRONO Tuv Sud America Inc. Roberts Automatic Products, Inc. T. Bryce & Associates, Inc. Twin City EDM & Manufacturing, Inc. Todd Dyste (763) 574-9225 [email protected] Doug Wood (651) 982-0100 X5502 [email protected] Gloria McDonnell (651) 426-7000 [email protected] Tom Folska (952) 943-4715 [email protected] Dale Bomstad (320) 234-8568 [email protected] Riverland Community College- Scott Robertson (763) 274-2193 [email protected] Lee Zachman (763) 786-1520 [email protected] Ted Roberts (612) 384-3999 [email protected] RTI Remmele Medical Al Germscheid (763) 263-2636 [email protected] Saint Paul Port Authority B. Kyle (651) 204-6241 [email protected] Sandvik Coromant John Depies (715) 410-1521 [email protected] SCHUNK, Inc. Matt Steele (800) 772-4865 [email protected] Schwing America, Inc. Arne King (651) 653-5433 [email protected] SCT (Scientific Cutting Tools) Productivity Quality .................. 33 www.pqi.net Todd White (800) 383-2244 X 101 [email protected] ProtoTek Engineering, Inc. ........ IBC www.prototek-engineering.com Setco Ridgewater College ................... 30 www.ridgewater.edu Smith Foundry Co. ...................... 11 www.smithfoundry.com South Central College ................ 31 www.southcentral.edu Walter R. Hammond Co. ............ 26 www.walterhammond.com Jim Broz (612) 719-3440 [email protected] Silvertip Associates, Inc. Dale Peterson (763) 717-0773 [email protected] Smith Foundry Company Jim Pint (612) 729-9395 [email protected] Sodick, Inc. Joel Manns (651) 319-7259 [email protected] Russ Bengtson (952) 854-1415 [email protected] Tom Kammer (507) 389-7336 [email protected] Melanie Johnson (800) 326-2039 [email protected] Bruce Peterson (320) 308-6639 [email protected] Cheryl Beaumier (651) 846-1600 [email protected] John Johnston (763) 588-0536 [email protected] Tom Drazkowski (651) 778-8887 [email protected] Pam Bednar (651) 783-6145 [email protected] Terry Bryce (763) 449-9900 [email protected] Tom McGovern (612) 306-9586 [email protected] Tim Aberwald (763) 533-1501 [email protected] Robert Williams (763) 488-6600 [email protected] TBEI / Crysteel Mfg TC Clipper Company Ben Minger (612) 331-8895 [email protected] TEAM Industries Nicole Ellos (763) 271-5218 [email protected] Teamvantage Molding LLC James Dolezal (612) 823-2616 [email protected] Technical Die-Casting, Inc. Dennis Stoffels (651) 462-4721 [email protected] Technology Reps Chris Muntz (763) 428-2259 [email protected] Jim Russ (218) 694-3550 [email protected] Tom Caron (651) 464-3900 [email protected] Randy Walters (800) 525-3168 [email protected] Mike Neeley (651) 636-6966 [email protected] The Specialty Manufacturing Company Ed Greene (651) 762-4491 [email protected] The Whittemore Co. Kurt Wasieleski (651) 331-8984 [email protected] Weinacht & Associates Kevin Weinacht (618) 345-6565 [email protected] Western Bank, National Association Jeffry Wosje (952) 857-4069 [email protected] Lisa Van Dorpe (651) 631-2487 [email protected] Larry Bopp (952) 894-1730 [email protected] Mike Clipper (952) 829-0545 [email protected] Bob Mars (952) 884-9388 [email protected] Pat McCready (763) 452-3635 [email protected] Taylor Machine, Inc. Joe Paulsen (507) 726-2728 [email protected] Christina James (507) 345-0154 [email protected] Laura Leet (847) 404-8828 [email protected] Max Fenna (763) 780-9780 [email protected] Rick Taylor (763) 786-5949 [email protected] Brandon Anderson (763) 682-3122 [email protected] Duane Kari (763) 786-0030 [email protected] T.D. Wright, Inc. Allen Mishek (651) 653-0400 [email protected] Chad Dohlen (612) 695-2714 [email protected] Bryce Kleven (763) 425-6001 X230 [email protected] Steve Lindell (763) 783-7808 [email protected] David McEachern (651) 227-1302 [email protected] Frederick Simonson (763) 323-8877 [email protected] Western Spring Manufacturing Alex Altstatt (651) 224-1721 [email protected] Wilson Tool International Brian Robinson (651) 286-6000 [email protected] Twin City Gear Company Winegar, Inc. Tim Wenzel (507) 835-3495 [email protected] Twin City Honing, Inc. Wolkerstorfer Co., Inc. Kurt Weamer (651) 636-0720 [email protected] Twin City Plating Company WSI Industries, Inc. Benjamin Rashleger (763) 295-9202 [email protected] UMC, Inc. Wyoming Machine, Inc. Lori Tapani (651) 462-4156 [email protected] United Standards Lab, Inc. Yeager Machine, Inc. Mike Yeager (952) 467-2800 [email protected] Ursa Major ZTECH Precision Don Zoubek (763) 635-0033 [email protected] US Pipe Fabrication Used Machinery Sales LLC Jack Mendenhall (763) 441-5152 [email protected] Venture Bank Kriss Griebenow (763) 398-5822 [email protected] Ver-tech Mark Wernimont (763) 509-7913 [email protected] March | April 2015 PRECISION MANUFACTURING | 45 Doosan Infracore America Optimal Solutions for the Future NEW Puma SMX3100 Turn-Mill Center Turning Solutions Engineered and Built to Perform under Pressure. Vertical Turning Centers Horizontal Turning Centers Multitasking Turning Centers Large Capacity Turning Centers Doosan Infracore America Machine Tools Corporate Office & Engineering Center 19A Chapin Road, Pine Brook, NJ 07058 Tel. +1 973 618 2500 [email protected] www.DoosanMachineToolsUSA.com Midwestern Technical Center 1701 F Howard Street, Elk Grove, IL 60007 Western Technical Center 488 W. Meats Avenue, Orange, CA 93865 Save the Date: May 5 - 8, 2015 HALES MACHINE TOOL 2015 OPEN HOUSE | 763-553-1711 www.halesmachinetool.com World leader in CAD/CAM software, service and support. Mastercam - Mill / Lathe / Wire / Router Streamlined interface and comprehensive toolpath strategies will have you cutting parts quickly. Mastercam for SOLIDWORKS Integrates the industry’s best modeling and CAM software—now available to all Mastercam users. Mastercam Swiss Expert Programming for Swiss-style NC machines— Mitsubishi, Tsugami, Citizen, Star, Fanuc and more. PART INSPECTION MADE EASY No metrology experience required. Software simplifies all operations. 1-ALIGN | 2-INSPECT | 3-REPORT Rapid, accurate part quality verification anywhere in your shop. Ultra-accurate six axis metrology and simple Verisurf software. Fast, easy 3D model based CMM inspection with Verisurf AUTOMATE & Renishaw Equator. Mastercam Sales, Support & Service / Rapid Inspection Tools DNC & Machine Tool Communications Schedule an onsite or webinar demo by calling 952.361.5598 www.ProtoTek-Engineering.com | Since 1993 Minnesota Precision Manufacturing Journal 5353 Wayzata Blvd. Suite 350 Minneapolis, MN 55416 www.pm-mn.com PRSRT STD U.S. Postage Paid Documation FOOLED BY THE OLD “HIDDEN BALL” TRICK AGAIN! IS YOUR SUPPLIER HIDING SOMETHING FROM YOU? DON’T BE FOOLED ... in this competitive market, many plastics suppliers also have machining capabilities – just like you. They may even be quoting the same clients and machining projects – gaining sales leads and, potentially, your customers. At Plastics International, we specialize in SUPPLYING plastics … not MACHINING plastics. Toll Free: 800.776.7769 Phone: 952.934.2303 Fax: 952.934.2314 www.plasticsintl.com
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