Process Automation - SmartPort
INSERT PARTNER LOGO Francisco Bahnson, [email protected] CONNECT. COLLABORATE. INNOVATE. Process Automation - SmartPort INSERT PARTNER LOGO Process Automation TECPLATA TECPLATA Overview • ICTSI investment of USD 415 million initial investment for 30 year concession • Located on Rio de la Plata, near Buenos Aires • Initial capacity of 450,000 TEU (900,000 TEU once fully developed) 600 mts quay (final design 820 mts.) • Water depth: 36 feet alongside INSERT PARTNER LOGO Process Automation TECPLATA TECPLATA Overview • • • • • • • • • • Berth 600 mts + 2 dolphins at 30 mts each one 4 STS SuperPostPanamax ZPMC 9 RTG ZPMC 2 ReachStacker – Kalmar 3 EmptyHandler – Kalmar 18 TerminalTruck – Kalmar Ground slots: 2348 Capacity/year: 450.000 TEU Reefers plugs: 1000 TOS: Sparcs N4 v 2.5.8 INSERT PARTNER LOGO Process Automation TECPLATA SmartStack SmartLift SmartMap SmartPath INSERT PARTNER LOGO Process Automation TECPLATA Hardware installation • • • • • TECPLATA hired Cargotec Argentina for the installation KALMAR created installation guides of every sensor installed RTLS and DGPS infraestructure installed Sensors and CrossCores were installed on RTGs, RS, EH & TT Kalmar consultant on-site assisting in the process Software installation • • • • Kalmar consultant on-site made initial server installation, completed them remotely First SW installation on CHEs was made by Kalmar consultant onsite, rest of CHEs was made by TECPLATA resource Fine SW tuning on CHEs was made remotely by Kalmar Finland Terminal Map installed INSERT PARTNER LOGO Process Automation TECPLATA Hardware Commissioning • • • • • Hardware installation/configuration verified Integretion of CHEs & MTS Tested all CHEs Result analysed and adjusted TECPLATA acceptance System Integration • • • • • Integration SmartPort – TOS N4 Kalmar consultant worked closely with Navis consultant TECPLATA moved real containers on production enviroment Variation detected and repaired Integration final test INSERT PARTNER LOGO Process Automation TECPLATA Go Live • • • • • Kalmar provided on-site support for the Go-Live The complete solution was tested to ensure that the system operated properly and accurately Trained TECPLATA personnel and shadow assistance as the users begun to use the systems Broken into one week of preparation and one week of production support. After the Go Live was completed, Kalmar support team started to assist the Terminal INSERT PARTNER LOGO Process Automation TECPLATA Lessons learned • • • • • Is not a plug-and-play solution, particular configuration has to be done Same consultant ( KALMAR – NAVIS) from the beginning, playing as an experts of that particular project, is an advantage The integration between KALMAR-NAVIS was the key factor of the decision of TECPLATA The solution has been customized to fulfill TECPLATA expectations Worked with Cargotec-Argentina for completion of installation on all CHE was beneficial for both side. INSERT PARTNER LOGO Process Automation TECPLATA Operational Benefits • • • • • • Automatic confirmation of the container position Automatic identification of the Lift – Set Auto Job Promotion of the WI Auto Job Selection Real time actualization of Prime Route Real time position of all the Terminal equipment and external trucks INSERT PARTNER LOGO Process Automation TECPLATA INSERT PARTNER LOGO Process Automation TECPLATA Return Benefits • Achieve a safe and seamless of Terminal operations • Increase operational efficiency by reducing time in every single automated process • Provide a secure integrated solution which will practically eliminate risk of pilferage or fraud • Have a very positive impact in our service delivery
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