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How to reduce post harvest & product loses in
the traditional cold chain in India!
Food 360, Hyderabad 2012
Introduction Omnivent
Errol (E.) van Groenewoud
Chief Commercial Officer
Mr. Rohit Bhandari
Business Associate Omnivent India
Ahmedabad, Gujarat
Food 360, Hyderabad 2012
Omnivent world wide
Food 360, Hyderabad 2012
Omnivent India
Omnivent India
• Mr. Rohit Bhandari
Royal Dutch Embassy
• Mr. Arie Veldhuizen
• Mr. Anand Krishnan
Netherlands Agro &
Food Technology
Centre (NAFTC), Delhi
Food 360, Hyderabad 2012
Omnivent history in India
• Active since 2008
– Direct sales done from Omnivent Zeewolde
• Sold the first 10.000t bulk store for PepsiCo
• Support from Royal Dutch Embassy for local sales
activities and provided a agricultural marked scan
• 2010
– Intensived sales activities supported by our local representative
Mr. R. Bhandari
• Sold first 5.000 t box store, Deesa, Gujarat
• Developed design for traditional potato store
Food 360, Hyderabad 2012
Omnivent history in India
• 2011
• 2nd 10.000 ton bulk store for PepsiCo, Kolkatta
• Many offers for traditional potato bag store
renovations
• 2012
• Renovation project Merino 1500 ton, 5 floors
– 1st phase (measurement)
– 2nd phase
• Khargone Mega Food Park (2013 & 2014)
– 2 x 5.000 ton bulk store for potatoes
• Jangipur Mega food park
– 10.000 ton bulk store for potatoes
Food 360, Hyderabad 2012
Omnivent stores in India
Food 360, Hyderabad 2012
WHAT IS APH GROUP
APH Group is a group of first class machinery
manufacturers, which offers a complete range of
equipment for the production, handling and storage
of potatoes, onions, carrots and other vegetables.
Food 360, Hyderabad 2012
APH GROUP MEMBERS
Food 360, Hyderabad 2012
Factors which influence your product quality and store efficiency
Transport
grading
Preharvest
Building
knowledge
insulation
automation
Eff. Of
refrigeration
Food 360, Hyderabad 2012
Energy inefficient due to:
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Set up of the stores
Insulation
Intake quality
Stacking pattern
Refrigeration
• Delta temperature more than >10K
• Lack of ventilation
Food 360, Hyderabad 2012
Energy inefficient due to:
• Lack of automation
• Manually CO2 flushing
• Manually control refrigeration
• Knowledge !!!!
• Disease prevention and control
• Jute bags
Food 360, Hyderabad 2012
Supply chain potatoes
+ Q
Food 360, Hyderabad 2012
Omnivent
specialised in total store management
How to maintain quality from field to
the store!
Food 360, Hyderabad 2012
Indian Potato & Onion market 2010 / 2011!
Food 360, Hyderabad 2012
Food 360, Hyderabad 2012
Food 360, Hyderabad 2012
Food 360, Hyderabad 2012
Traditional harvesting method
Food 360, Hyderabad 2012
Food 360, Hyderabad 2012
Food 360, Hyderabad 2012
Current Indian Potato store
Food 360, Hyderabad 2012
Traditional Indian onion shed
Food 360, Hyderabad 2012
Traditional Indian potato store
Food 360, Hyderabad 2012
Current store method (potatoes)
• Temperature and RH not monitored
• CO2 manually flushed
• Ventilation requirements of the product
unknown:
– Therefore no control on external and internal
quality aspects
• More handling required which negatively affects
the quality
• Losses will increase
Food 360, Hyderabad 2012
Current store method (potatoes)
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•
•
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Room temperature is monitored
Refrigeration manually controlled
Product temperature, RH unknown
Processeble potato quality uncertain after
july/august (sugar build-up)
• Price devaluation!!!!!
Food 360, Hyderabad 2012
Result current method
•
•
“Control” is manually done high running costs
Quality is deteriorating rapidly
• Sprouting
• Pressure brusing
• Shrinkage
• Rot
• Sugar build-up
Food 360, Hyderabad 2012
High loses +
running costs
Traditional Indian potato store
Food 360, Hyderabad 2012
Omnivent food & enviorment
safe refrigeration system
Food 360, Hyderabad 2012
Traditional Indian potato store
Food 360, Hyderabad 2012
Omnivent Humidification
Omnipad
Food 360, Hyderabad 2012
Omnibreeze
Omnivent nozzle system
Food 360, Hyderabad 2012
Omnivent Humidification
• Omnipad
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Avoid quality and weight loss
No free moisture
Allows higher storage pile
Easy to install and operate
Low maintenance costs
Necessary in combination with
refrigeration
• Nozzles
• Existing storages
Food 360, Hyderabad 2012
Extraction system CO2
• Opening a door and a window on top for ½
to 1 hr. per day
Food 360, Hyderabad 2012
Agricultural Climate Terminal
ACT-40
Food 360, Hyderabad 2012
Automated system
Food 360, Hyderabad 2012
Automated system
Food 360, Hyderabad 2012
CO2 extraction today
Food 360, Hyderabad 2012
Omnivent refreshment system O2
Food 360, Hyderabad 2012
Refreshment system O2
(high efficiency “heat / cold”
recovery, eff. Up to 75%)
Food 360, Hyderabad 2012
Omnivent “traditional” versus “cold recovery” system
Running hours (traditional) refrigeration
Running hours ventilation
Food 360, Hyderabad 2012
Frequency controlled fans
(VFD)
Food 360, Hyderabad 2012
Efficient storage method with best
practices ?
Food 360, Hyderabad 2012
Omnivent Bulk system
Food 360, Hyderabad 2012
Omnivent Suction box system
Food 360, Hyderabad 2012
Omnivent Suction box system
Food 360, Hyderabad 2012
Omnivent Letter box system
Food 360, Hyderabad 2012
Omnivent Room box system
Food 360, Hyderabad 2012
Omnivent
specialised in total store management
Indian Store management
tomorrow!!
Food 360, Hyderabad 2012
O
P
P P
P/O
P
O
O
O
Food 360, Hyderabad 2012
Ventilation Management Schematic
MAXIMISE OUTSIDE AIR
WHERE POSSIBLE
30
28
AVOID OVER VENTILATION
26
24
Store fill
22
Fan Run
hrs
SLOW OULL DOWN AUTOMATIC
20
AUTOMATIC MIXING AND
CO2
18
16
Curing
14
12
10
8
6
4
2
-3
-1
1
2
3
4
5
MONTHS STORAGE
Fan Run hrs – combined
ventilation
Food 360, Hyderabad
2012 and recirculation
6
7
8
9
Store management tomorrow!!
• Product-, Room- and Outside
temperature, RH and CO2 are monitored
• Full automated control
• Ventilation requirements according
quality aspects of the product:
• Therefore control on external and internal quality
aspects
• Less handling is required which positively affects
the quality
• Losses will be minimized
Food 360, Hyderabad 2012
Awareness in the supplychain
• Store management training
• Custom made & practical
• On site
– Product
– Risks / diseases
– Storage principals
– Automated system
Food 360, Hyderabad 2012
Potato Quality
Training certificate
Name:
This could be youre name!!
has completed our
storage training:
‘Store Management 2012’
Food 360, Hyderabad 2012
Solution for Renovation
• Accurate measurement of:
– product-, room temperature
– Relative humidity (RH)
– CO2 concentration
• Proper ventilation through additional ventilation system
• Automated control for optimal climate
• CO2 extration by enery recovery system
• Optimisation of stacking pattern
• Store Management Training (on site)
Food 360, Hyderabad 2012
Adjustement traditional Indian
store
Food 360, Hyderabad 2012
Omnivent, this is our world
Food 360, Hyderabad 2012
For any questions or information please contact:
Omnivent Techniek B.V. in The Netherlands
Mr. E. (Errol) van Groenewoud
Chief Commercial Officer
Morseweg 1
3899 BP Zeewolde
[email protected]
+31(0) 6 55 14 66 06
www.omnivent.com
Omnivent India:
Mr. Rohit Bhandari
Business Associate Omnivent India
+91 97 24 50 19 53
[email protected]
Food 360, Hyderabad 2012
Omnivent
specialised in total store management
Namaste
Food 360, Hyderabad 2012