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MT05: How to achieve a Defect Free Environments
by using PokaPoka-Yoke Concept?
Poka-Yoke is a technique used for avoiding and eliminating mistakes. It is a fool proofing technique, which is the basis of the Zero Quality Control (ZQC) approach. Generally this technique
is used in manufacturing process but has much wider uses such as in offices - order and invoice
processing, hospitals - drug dispensing, aircraft maintenance - particularly with processes having
the potential of catastrophic in-service failures.
The term Poka-Yoke is Japanese and it is derived from ‘Poka’ - inadvertent mistake and ‘yoke’ avoid. Of course, the concept of fool proofing processes and mechanical devises has been
around for many years but is was the Japanese Matsushita Industrial Engineer Dr. Shigeo Shingo
who was probably most prominent and influential in developing it into a technique. He turned
the idea into a powerful approach for eliminating mistakes and achieving zero defects.
Dr. Shingo wrote the book "Zero Quality Control: Source Inspection and the Poka-yoke system"
in 1986. This original source material defined the basic approach. Since then, the technique has
been extensively developed.
Objective
International
At the end of the workshop you will be able to:
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Singapore
Understand and implement the “Poka-Yoke” methodology.
Understand and practically employ the basic techniques associated with Zero Quality Control (ZQC) and Poka-Yoke.
Identify where ZQC and Poka-Yoke can be used for best effect.
Coordinate and motivate the Poka-Yoke team to provide real, tangible solutions to what appear to be intractable quality problems.
Provide the opportunity to make real major financial saving
through Poka-Yoke.
Duration
1-day workshop
Malaysia
Methodology
Interactive Lectures | Discussions | Practical Exercise & Case Study
Copyright © 2014 Excelforth Consultancy. All Rights Reserved.
Course Content
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3.
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Poka-Yoke Methodology
Human Error
Mindset Management
Poka-Yoke Technique
Implementing Poka-Yoke System
Group Discussion
Who Should Attend?
• Operators
• Engineers
• Executives
• Managers
• Supervisors
• Technical Support Personnel
Course Fee
Contact us for further details.
Registration
Email to [email protected] for registration.
Our Consultant
Our consultants are experienced professionals with hands-on expertise from various
industries. They are the expects in the subject matters. Because of this, we understand your
business concerns, challenges, needs and goals, and are able to provide effective solutions.
As a professional service providers who are driven by results, we strive to ensure that all our
clients benefit from our partnership.
Note:
• For In-House Training, course content can be customized to customer needs (additional customization
charge may apply).
Singapore
Malaysia
Excelforth Consultancy (S) Pte Ltd
77 Robinson Road,
Level 34, Robinson 77
Singapore 068896
T: +65 6652 3828
Excelforth Consultancy (M) Sdn Bhd
HRDF-Certified Training Provider
Suite 521, Level 5, Block B2,
Leisure Commerce Square,
Jalan PJS 8/9, 46150 Petaling Jaya,
Selangor Darul Ehsan, Malaysia
T: +603 7496 6278
www.excelforth.com
E: [email protected]
Copyright © 2014 Excelforth Consultancy. All Rights Reserved.