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Installation Guides
How to Mount Hyperline Patch Panel, Category 6
For mounting you will need: Hyperline 24-port patch panel PP2-19-24-8P8C-C6-110 with rear manager and grounding wire, UTP/STP stripper and cutter
HT-501, impact punch down tool HT-3140 (HT-314B), wire nippers, snips, Hyperline plastic markers OM-8, Hyperline nylon cable ties GT-200MC.
Category 6 patch panel and the necessary tools. Pictured above:
1 Prepare
Hyperline 24-port patch panel PP2-19-24-8P8C-C6-110 with rear manager.
numeral marking on the cable. In this case Hyperline round plastic markers
2 Put
OM-8 were used. Round markers should match the cable diameters.
circular undercutting of the cable jacket to strip it. Using UTP/STP
3 Perform
stripper and cutter HT-501 perform a complete turn of the tool around the
the cable. Strip only the portion necessary for convenient cable termina4 Strip
tion (approximately 1.96" (50 mm).
wire nippers cut the x-shaped plastic spacer. Such a spacer is used in
5 Using
Category 6 cables and provides an optimal arrangement of all the four twisted
in the prepared cable to the patch panel IDC module. As "Insulation
6 Bring
Displacement Connector" method (IDC) is applied to cable termination
cable and pull off the insulation.
pairs under the jacket.
(mounting), it is not necessary to strip wire insulation.
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Installation Guides
How to Mount Hyperline Patch Panel, Category 6
the twisted pairs according to the color code on the patch panel
7 Arrange
(T568A or T568B scheme).
picture shows the twisted pairs arranged on IDC modules according to the
8 The
color code. It is important to preserve the integrity of pair twisting.
the cable to the operating position using a special tool. To terminate the
9 Turn
conductors to the IDC module, it is not necessary to press them against the
first cable terminated to the patch panel IDC module. In case the twisted
10 The
pair insertion tool doesn’t have integrated blade for automatic wire cutting,
stop using the impact punch down tool.
11 Repeat steps 3 – 6 to prepare the next cable.
cut the conductor ends off using some other tool.
IDC module contact blade cuts through the insulation into the bare
12 The
conductor, which guarantees a reliable contact. For this purpose impact punch
down tool HT-3140 (HT-314B) was used.
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Installation Guides
How to Mount Hyperline Patch Panel, Category 6
prepare and terminate all the cables. For termination convenience
13 Similarly
the IDC modules on the rear side of the panel are grouped by 8.
14 View of the completely assembled patch panel without the rear manager.
cable rear manager on the patch panel. The rear manager protects
15 Mount
cables from mechanical stress and provides the appropriate bending radius.
16
ties provide reliable termination of the cable on the rear manager. Tie
17 Cable
installation is carried out with the help of the special pistol-shaped tool.
assembled patch panel. The picture shows that IDC modules are grouped
18 The
by 8 ports.
Install each cable to the rear manager using plastic cable ties.
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Installation Guides
How to Mount Hyperline Patch Panel, Category 6
of patch panel. Note: cable markers may be placed within 19.68"
19 Side-view
(50 cm) from the IDC module.
group the cables and bundle them using plastic cable ties. When
20 Carefully
bunching cables, be careful not to overtighten.
patch panel mounted in 19" rack. Cables may be bunched both in one
21 Operable
direction (see the photo) and in different directions.
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Installation Guides
How to Mount Hyperline Shielded Patch Panel, Category 5e
For mounting you will need: Hyperline Category 5e shielded 24-port patch panel PP-19-16-8P8C-C5e-SH-110D with the integrated rear manager and grounding
wire, UTP/STP stripper and cutter HT-501, impact punch down tool HT-3140 (HT-314B), wire nippers.
1 Prepare Category 5e patch panel and the necessary tools.
the protective shield from the patch panel and put it aside. The cover
2 Remove
which is fixed to the patch panel with the help of latches secures patch panel’s
contacts from electromagnetic fields.
3 Unscrew the clamps using a screwdriver.
numeral marking on the cable. In this case Hyperline round plastic markers
4 Put
OM-8 were used. Round markers should match the cable diameter.
circular undercutting of the cable jacket to strip it. In this case cable
5 Perform
stripping was performed using UTP/STP stripper and cutter HT-501.
remove the jacket of the cable use the silk thread (rip-cord) located under
6 To
the jacket. Slightly pull it aside; the thread will make a longitudinal cut in the
jacket.
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Installation Guides
How to Mount Hyperline Shielded Patch Panel, Category 5e
7 Unwrap the jacket and turn it down.
unwrap the foil and turn it down over the jacket. The foil together
8 Similarly
with the drain wire of tinned copper serves as a shield.
wire nippers cut off the excessive part of the jacket and foil leaving a 1/2
9 Using
inch long end (corresponds to the clamp width).
in the prepared cable to the patch panel IDC module. Fix the cable to the
10 Bring
rear manager using plastic cable ties (Hyperline GT-200MC).
the twisted pairs according to the color code on the patch panel. Turn
11 Arrange
the drain wire to the foil. Turn the cable to the operating position using a
12 Repeat steps 5 – 10 to prepare the next cable.
special tool HT-3140 (HT-314B).
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Installation Guides
How to Mount Hyperline Shielded Patch Panel, Category 5e
first cable terminated to the patch panel IDC module. The photo shows
13 The
that twisted pairs of the second cable are arranged on the module of the patch
14 Terminate the next cable to the patch panel IDC module.
picture shows both cables terminated to the patch panel. In case the
15 The
impact punch down tool contains no integrated blade for automatic conductor
prepare and terminate all the cables. Tighten the clamps until they
16 Similarly
come into contact with the foil and drain wire. Remove cable tie “tails”.
of the assembled patch panel with clamps. Note: cable markers may be
17 View
placed within 19.68" (50 cm) from the IDC module.
18 Fix the protective shield back into place.
panel according to T568B scheme.
cutting, cut off the conductor ends using some other tool.
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Installation Guides
How to Mount Hyperline Shielded Patch Panel, Category 5e
group the cables and fix them using cable ties. When bunching
19 Carefully
cables, be careful not to overtighten them.
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patch panel mounted in 19" rack. Cables may be bunched both in one
20 Operable
direction and in different directions.
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Installation Guides
How to Terminate Cable with Hyperline Modular Plug RJ-45, Category 5, Stranded
(patch), with Insert
You will need: Hyperline modular plug PLUG-8P8C-PV-C5, RJ-45 for stranded (patch) cable, Category 5 with insert, Hyperline boot RJ-45 Boot-RD, Hyperline
twisted pair cable UTP, Category 5e, 4 pairs, stranded (patch) UTP4-C5E-PATCH-RD, Hyperline professional crimping tool for RJ-45, RJ-12 HT-500, Hyperline UTP/
STP stripper and cutter HT-501.
Category 5 modular plug with insert for stranded (patch) cable and all
1 Prepare
the necessary tools.
the necessary length of Hyperline 4-pair stranded (patch) cable, Category
2 Cut
5e, and put Hyperline boot on it.
a circular undercutting of the cable jacket to strip it. Using Hyperline
3 Make
stripper and cutter HT-501 make a complete turn around the cable to strip a
is necessary to unwind pairs in order to terminate cable into the modular
4 Itplug.
Pairs should be unwound down to the cable jacket. The edge of cable
part of the jacket. At least 0.78" (20 mm) of the cable jacket should be stripped.
should be arranged in the form of a flat layer where the parallel-situ5 Pairs
ated conductors should be laid by colors in accordance with the chosen wiring
scheme – T568A or T568B.
jacket should be flattened to make it convenient to place pairs in one row.
off the conductors at a distance of 0.55" (14 mm) from the cable jacket,
6 Cut
using Hyperline crimping tool HT-500.
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Installation Guides
How to Terminate Cable with Hyperline Modular Plug RJ-45, Category 5, Stranded
(patch), with Insert
the conductor into the insert and place every conductor into the guide
7 Place
channels. The shape of the insert makes it easy to arrange conductors in a
insert is made of semi transparent, which makes it possible to control the
8 The
conductors’ arrangement in the insert. Cut the conductors again if necessary.
9 Put the insert into the modular plug against the stop.
characteristic feature of modular plugs with insert is that they have the
10 The
ability to get the cable as deep as 0.47” (12 mm) to the plug housing (for
linear fashion.
standard plugs this figure does not exceed 0.23” – 0.31” (6 – 8 mm)).
Hyperline professional crimping tool HT-500 for cable termination. As the
11 Use
handle of the tool is pressed, it allows the modular plug contact blades to cut the
conductor insulation and come in contact with the wire plaiting creating electric contact.
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the boot Hyperline on the modular plug. Both ends of patch cord should be
12 Put
tested for continuity and wiring scheme.
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Installation Guides
How to Terminate Cable with Hyperline Modular Plug RJ-45, Category 5, Universal
You will need: Hyperline modular plug PLUG-8P8C-U-C5, RJ-45, universal, Category 5; Hyperline boot RJ-45 Boot-BK, Hyperline twisted pair cable UTP, Category 5e,
4 pairs UTP4-C5E-PATCH-BK, Hyperline professional crimping tool for RJ-45, RJ-12 HT-500, Hyperline UTP/STP stripper and cutter HT-501.
1 Prepare Category 5 modular plug and all the necessary tools for termination.
the necessary length of Hyperline 4-pair stranded (patch) cable, Category
2 Cut
5e, and put Hyperline boot on it.
Hyperline stripper and cutter HT-501 make a circular undercutting of
3 Using
the cable jacket to strip it. At least 0.78" (20 mm) of cable jacket should be
is necessary to unwind pairs in order to terminate cable into the modular
4 Itplug.
Pairs should be unwound down to the cable jacket. The edge of cable
stripped.
should be arranged in the form of a flat layer consisting of the parallel5 Pairs
situated conductors. Cut conductors at a distance of 0.55" (14 mm) from the
cable jacket, using Hyperline crimping tool HT-500.
jacket should be flattened to make it convenient to place pairs in one row.
should be arranged by colors in accordance with the chosen wiring
6 Conductors
scheme. A popular color scheme is TIA-T568B.
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Installation Guides
How to Terminate Cable with Hyperline Modular Plug RJ-45, Category 5, Universal
the cable into the modular plug so that every conductor could be placed
7 Guide
into the guide channels, and the cable jacket fits into the modular plug by
a distance of at least 0.23” (6 mm).
conductors into the modular plug against the stop. It is very important
8 Put
to level the conductors before connecting them to the contact blades. The
modular plug is made of semi transparent that makes it possible to control the
conductors position.
Hyperline professional crimping tool HT-500 for joining of twisted pairs
9 Use
with modular plug contact blades. By pressing the handle of the crimping tool,
termination of the cable in the universal modular plug is carried
10 Mechanical
out with the help of a lock which has a form of a flat strip 0.27" (7mm) long.
Hyperline boot RJ-45 Boot-BK to protect the input area of the cable
11 Install
from excessive bending.
12 Both ends of the patch cord should be tested after the termination.
conductors form a stable contact with the modular plug contact blades.
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Installation Guides
How to Terminate Cable with Hyperline Modular Plug RJ-45, Category 5, Universal,
with Insert
You will need: Hyperline modular plug PLUG-8P8C-UV-C5, RJ-45, universal, Category 5, with insert; Hyperline boot RJ-45 Boot-BK, Hyperline twisted pair cable
UTP, Category 5e, 4 pairs, stranded (patch) UTP4-C5E-PATCH-BK, Hyperline professional crimping tool for RJ-45, RJ-12 HT-500, Hyperline UTP/STP stripper and
cutter tool HT-501.
modular plug RJ-45, Category 5 with insert, and all the necessary tools
1 Prepare
for termination.
a circular undercutting of the cable jacket to strip it. Using Hyperline
3 Make
stripper and cutter HT-501 make a complete turn around the cable to strip a
part of the jacket.
color of the first two pairs depends on the chosen variant – T568A or
5 The
T568B. According to the TIA-T568B wiring scheme: (from left to right) white-
orange/orange, white green/blue, white-blue/green, white-brown/brown.
the necessary length of Hyperline 4-pair stranded (patch) cable, Category
2 Cut
5e, Install Hyperline boot RJ-45 Boot-BK, which protects cable from excessive
bending.
is necessary to unwind pairs in order to terminate cable into the modular
4 Itplug.
Pairs should be unwound down to the cable jacket. The edge of cable
jacket should be flattened to make it convenient to place pairs in one row.
the conductors at a distance of 0.55" (14 mm) from the cable jacket, using
6 Cut
Hyperline crimping tool HT-500.
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Installation Guides
How to Terminate Cable with Hyperline Modular Plug RJ-45, Category 5, Universal,
with Insert
the conductors into the insert and place every conductor into the guide
7 Put
channels. The shape of the insert makes it easy to arrange conductors into
linear fashion. Cut conductors again if necessary.
characteristic feature of modular plugs with insert is that they have the
9 The
ability to get the cable as deep as 0.47” (12 mm) to the housing of the plug (for
standard plugs this figure does not exceed 0.23” – 0.31” (6 – 8 mm)).
protect the input area of cable against excessive bending, install the Hyper11 To
line boot on the modular plug.
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the insert into the modular plug against the stop. The insert is made of
8 Put
semi transparent plastic, which makes it possible to control the conductors’
arrangement and to check the wiring scheme.
using Hyperline crimping tool HT-500 sharp-edged contact blades cut
10 When
the conductor insulation and come in between the wire plaiting creating
electric contact.
termination, both ends of patch cord should be tested for continuity and
12 After
wiring scheme.
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Installation Guides
How to Terminate Cable with Hyperline Shielded Modular Plug RJ-45, Category 5,
Solid, with Insert
You will need: Hyperline modular plug PLUG-8P8C-SV-C5-SH, RJ-45 Category 5, solid, shielded; Hyperline boot RJ-45 Boot-GN, Hyperline twisted pair cable FTP,
Category 5e, 4 pairs, solid FTP4-C5E-SOLID-GN, Hyperline professional crimping tool for RJ-45, RJ-12 HT-500, Hyperline stripper and cutter HT-501.
Category 5 modular plug RJ-45, solid, shielded and all the necessary
1 Prepare
tools for termination.
the necessary length of Hyperline 4-pair shielded cable, solid, Category 5e,
2 Cut
and put Hyperline boot on it.
a circular undercutting of the cable jacket to strip it. Using stripper and
3 Make
cutter Hyperline HT-501 make a complete turn around the cable to strip a part
foil and turn it down over the outer insulation. Foil serves as a shield,
4 Unwrap
and a drain wire made of tinned copper is used as a conductor that provides
of the jacket. At least 0.78" (20 mm) of cable jacket should be stripped.
the excessive part of the jacket with wire nippers, leaving about 0.59’’
5 Cut
(15 mm) of foil.
safe contact of the shield with modular plug and Keystone Jacks.
the drain wire around the foil. The drain wire protects the cable against
6 Twist
foil breaking and provides electric shield continuity.
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Installation Guides
How to Terminate Cable with Hyperline Shielded Modular Plug RJ-45, Category 5,
Solid, with Insert
7 Remove protection tape.
is necessary to unwind pairs in order to terminate cable into the modular
8 Itplug.
Pairs should be unwound down to the cable jacket. The edge of cable
jacket should be flattened to make it convenient to place pairs in one row.
should be arranged in the form of a flat layer consisting of parallel-situ9 Pairs
ated conductors. Cut conductors at a distance of 0.55" (14 mm) from the cable
jacket, using Hyperline crimping tool HT-500.
the insert into the plug housing against the stop. Hold the modular plug
11 Put
with a clip downward. The end view of the modular plug shows all the conduc-
tors evenly rest upon the plastic of the housing.
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the conductors in the guide channels of the insert according to the TIA10 Place
T568B wiring scheme (from left to right: white-orange/orange, white-green/
blue, white-blue/green, white-brown/brown).
Hyperline professional crimping tool HT-500 to join conductor with modu12 Use
lar plug contact blades. During crimping process contact blades get pressed
inside the housing, cut through the conductors insulation, and come in between the
wire plaiting, creating electric contact blades.
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Installation Guides
How to Terminate Cable with Hyperline Shielded Modular Plug RJ-45, Category 5,
Solid, with Insert
13 Put Hyperline boot on the modular plug.
termination, both ends of patch cord should be tested with the help of
14 After
digital cable testers for compliance with the Category standards, accuracy of
the wiring scheme, length, cable breaking and etc.
shielded patch cords are used along with Hyperline shielded patch panels
15 The
of the corresponding Category.
shielded patch cords are also used with Hyperline shielded surface boxes
16 The
of the corresponding Category.
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Installation Guides
How to Terminate Cable with Hyperline Shielded Modular Plug RJ-45, Category 5,
Universal
You will need: Hyperline modular plug PLUG-8P8C-U-C5-SH, RJ-45 Category 5, universal, shielded; Hyperline boot RJ-45 Boot-GN, Hyperline twisted pair cable
FTP, Category 5e, 4 pairs, patch FTP4-C5E-PATCH-GN, Hyperline professional crimping tool for RJ-45, RJ-12 HT-500, Hyperline stripper and cutter HT-501.
Category 5 shielded modular plug RJ-45, universal and necessary
1 Prepare
tools for termination.
the necessary length of Hyperline 4-pair shielded cable, stranded (patch),
2 Cut
Category 5e, and put Hyperline boot on it.
a circular undercutting of the cable jacket to strip it. Using Hyperline
3 Make
stripper and cutter HT-501 make a complete turn around the cable to strip a
foil and turn it down over the outer insulation. Foil and drain wire of
4 Unwrap
tinned copper serve as a shield.
5 Cut an excessive part of the jacket with foil leaving about 0.59" (15 mm).
a drain wire around the foil. The drain wire protects cable against foil
6 Twist
breaking and provides electric shield continuity.
part of the jacket. At least 0.78" (20 mm) of cable jacket should be stripped.
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Installation Guides
How to Terminate Cable with Hyperline Shielded Modular Plug RJ-45, Category 5,
Universal
is necessary to unwind pairs in order to terminate cable into the modular
8 Itplug.
Pairs should be unwound down to the cable jacket. The edge of cable
7 Remove protection tape.
jacket should be flattened to make it convenient to place pairs in one row.
should be arranged in the form of a flat layer consisting of parallel9 Pairs
situated conductors.
conductors into the modular plug against the stop. Hold the modular
11 Put
plug with a clip downward.
conductors’ nominal length necessary for cable termination in Category
10 The
5e modular plug is 0.55” + 0.039” (14 + 1mm). The length of the linear layout
according to the T568 wiring scheme is determined by ISO/IEC 11801:1995.
the accuracy of the wiring scheme. Level the conductors before connect12 Check
ing them to the contact blades of the modular plug.
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Installation Guides
How to Terminate Cable with Hyperline Shielded Modular Plug RJ-45, Category 5,
Universal
Hyperline professional crimping tool HT-500 to join twisted pairs with
13 Use
modular plug contact blades. During crimping process contact blades get
14 Put Hyperline boot on the modular plug.
termination, both ends of patch-cord should be tested with the help of
15 After
digital cable testers for compliance with the Category standards, correctness
patch cords are used with shielded equipment of the corresponding
16 Shielded
Category.
pressed inside the housing, cut through the conductors insulation, and come in
between the wire plaiting, creating electric contact.
of wiring scheme, length, cable breaking, polarity and etc.
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Installation Guides
How to Terminate Telephone Cable with Modular Plug RJ-12
You will need: Hyperline telephone modular plug PLUG-6P4C-P-C2; Hyperline cable UTC2x2x0.12-C2-PATCH-INDOOR (TC-4-WH), ribbon, 4 wires, stranded
(patch), Hyperline professional crimping tool for RJ-45, RJ-12 HT-500.
Hyperline telephone modular plug PLUG-6P4C-P-C2 for stranded
1 Prepare
(patch) cable and necessary tools for termination.
2 Cut the necessary length of the ribbon telephone cable.
Hyperline professional crimping tool HT-500, remove 0.23" – 0.27"
3 Using
(6 – 7 mm) of cable sheath. Cut conductors if necessary.
the conductors into the modular plug against the stop. Due to linear
4 Put
layout, conductors are easily arranged in the modular plug. Conductors should
Hyperline professional crimping tool HT-500 to connect conductors to the
5 Use
modular plug contact blades. The tool can be applied both to RJ-45 and to
RJ-12.
be leveled before crimping.
crimping process, the contact blades get pressed inside the housing,
6 During
cut through the conductors insulation, and come in between the wire plaiting,
creating electric contact.
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Installation Guides
How to Terminate Telephone Cable with Modular Plug RJ-12
tool pushes strip into the modular plug housing. The cable is pressed
7 Crimping
against the lower side of the housing and is firmly secured in the form of flat
8 Telephone patch cords are used in telephone patch panels.
strip.
patch cords are used for connection of surface boxes with tele9 Telephone
phones.
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Installation Guides
How to Terminate Hyperline Keystone Jack RJ-45, Category 6
You will need: Hyperline Keystone Jack RJ-45, Category 6; Hyperline stripper and cutter HT-501; impact punch down tool HT-3140 (HT-314B), wire nippers,
Hyperline 4-pair cable UTP, Category 6, solid UTP4-C6-Solid-GY; Hyperline plastic markers OM-8.
Hyperline Keystone Jack RJ-45, Category 6 and the tools necessary
1 Prepare
for termination.
numeral marking on the cable. In this case Hyperline round markers OM-8
2 Put
made of flexible plastic were used.
circular undercutting of the cable jacket to strip it. Strip the cable
3 Perform
portion necessary only for convenient cable termination (approximately
the x-shaped plastic spacer. The spacer is applied to Category 6 cables
4 Remove
and provides an optimal arrangement of all the four twisted pairs under the
1.96" (50 mm)).
the twisted pairs on the module contact blades according to the
5 Arrange
wiring scheme on the printed board (T568A or T568B).
jacket.
pairs are arranged and prepared for the termination. It is important to
6 The
preserve the integrity of pair twisting.
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Installation Guides
How to Terminate Hyperline Keystone Jack RJ-45, Category 6
impact punch down tool HT-3140 press the conductors against the stop.
7 Using
The IDC module contact blade cuts through the insulation and into the bare
8 General-view of Hyperline Category 6 Keystone Jack.
conductor, which guarantees a reliable contact.
Category 6 Keystone Jacks RJ-45 are used with Hyperline modular
9 Hyperline
patch panels, surface mount boxes, inserts and face plates.
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Installation Guides
How to Terminate Hyperline Keystone Jack RJ-45, Category 5e, Vertical Type
You will need: Hyperline Keystone Jack RJ-45, Category 5e; Hyperline stripper and cutter HT-501; impact punch down tool HT-3140 (HT-314B), Hyperline 4-pair
cable UTP, Category 5e, solid, Hyperline plastic markers OM-8.
Hyperline Keystone Jack RJ-45, Category 5e, vertical type and the
1 Prepare
tools necessary for termination.
numeral marking on the cable using the markers. In this case Hyperline
2 Put
round plastic markers OM-8 were used.
Hyperline stripper and cutter HT-501 make a circular undercutting of the
3 Using
cable jacket to strip it.
the undercut portion of the cable jacket. Strip the cable portion nec4 Remove
essary only for convenient cable termination (approximately 1.96" (50 mm)).
the twisted pairs according to the wiring scheme on the module
5 Prepare
printed board (T568A or T568B).
the twisted pairs on the module contact blades preserving the
6 Arrange
integrity of pairs twisting. While using IDC modules ("Insulation Displacement
Connector") it is not necessary to strip the wire insulation.
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Installation Guides
How to Terminate Hyperline Keystone Jack RJ-45, Category 5e, Vertical Type
Impact punch down tool HT-3140 press the conductors against the stop.
7 Using
The IDC module contact blade cuts through the insulation and into the bare
8 Terminated Hyperline Keystone Jack, Category 5e.
conductor, which guarantees a reliable contact.
9 Keystone Jacks is mounted in the surface box by latching.
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Installation Guides
How to Terminate Hyperline Keystone Jack RJ-45, Category 5e, Horizontal Type
You will need: Hyperline Keystone Jack RJ-45 of Category 5e, horizontal type (180°), Hyperline stripper and cutter HT-501; impact punch down tool HT-3140
(HT-314B), Hyperline twisted pair cable UTP, Category 5e, 4 pairs, solid, Hyperline plastic markers OM-8.
Hyperline Keystone Jack RJ-45, Category 5e, horizontal type (180°)
1 Prepare
and the necessary tools for termination.
numeral marking on the cable. In this case Hyperline round plastic markers
2 Put
OM-8 were used. The round markers should match the cable diameter.
Hyperline stripper and cutter HT-501 make a circular undercutting of the
3 Using
cable jacket to strip it.
the twisted pairs according to the wiring scheme on the module
4 Prepare
printed board (T568A or T568B).
the twisted pairs on the module contact blades preserving the in5 Arrange
tegrity of pairs twisting. While using IDC modules ("Insulation Displacement
impact punch down tool HT-3140 press the conductors against the stop.
6 Using
The IDC module contact blade cuts through the insulation and into the bare
Connector") it is not necessary to strip the wire insulation.
conductor, which guarantees a reliable contact.
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Installation Guides
How to Terminate Hyperline Keystone Jack RJ-45, Category 5e, Horizontal Type
7 Terminated Hyperline module Keystone Jack.
view of Hyperline module Keystone Jack, Category 5e, horizontal
8 General
type.
to standards twisted pair cable, Category 5e can be untwisted to
9 According
the length not more than 0.51" (13 mm). The advantage of Keystone Jack for
horizontal termination is that the pairs can be untwisted to the minimal length.
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Installation Guides
How to Terminate Hyperline Keystone Jack RJ-45, Toolless, Category 5e
You will need: Hyperline Keystone Jack RJ-45, toolless, Category 5e, Hyperline stripper and cutter HT-501, wire nippers, Hyperline 4-pair cable UTP, Category 5e,
solid, Hyperline UTP4-C5e-Solid-GY, Hyperline plastic markers OM-8.
Hyperline module Keystone Jack RJ-45, toolless, and all the necessary
1 Prepare
tools.
numeral marking on the cable. Using Hyperline stripper and cutter HT-501
2 Put
make a circular undercutting of the cable jacket to strip it.
the undercut portion of the cable jacket. Strip the cable portion
3 Remove
necessary only for convenient cable termination.
the twisted pairs. Align the conductors according to T568B wiring
4 Straighten
scheme: white-brown/brown, green/blue, white-blue/white-green, white-
5 Place the cable in the cover. Arrange the conductors in the channels.
orange/orange.
6 Using wire nippers cut the excess conductor protruding from the channels.
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Installation Guides
How to Terminate Hyperline Keystone Jack RJ-45, Toolless, Category 5e
7 The conductors are cut and arranged according to the wiring scheme.
the grooves, press gently, and join the cover to the arranged conductors
8 Match
to the module housing. Simultaneously, the contact blades of the module
housing cut through the conductors insulation, performing the IDC contact (Insulation Displacement Connection).
9 View of the assembled Hyperline Keystone Jack for toolless termination.
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Installation Guides
How to Terminate Hyperline Shielded Keystone Jack RJ-45, Category 5e
You will need: Hyperline module Keystone Jack RJ-45, Category 5e , shielded, strip and cut tool Hyperline HT-501; Impact punch down tool HT-3140 (HT-314B),
wire nippers, pliers, Hyperline 4-pair cable FTP, Category 5e, solid, Hyperline FTP4-C5e-Solid-GY, plastic Hyperline OM-8 markers.
Hyperline Keystone Jack RJ-45, Category 5e, shielded, and the tools
1 Prepare
necessary for termination.
numeral markings on the cable. In this case Hyperline round plastic mark2 Put
ers OM-8 were used. The round markers should match the cable diameter.
remove the outer jacket of the cable use the silk thread (rip-cord). Slightly
3 To
pull it aside; the thread will make a longitudinal cut in the jacket. The optimal
Hyperline stripper and cutter HT-501 make a circular undercutting of the
4 Using
cable jacket at the base of the longitudinal cut to strip it. Perform a complete
cut length is 1.96" (50 mm).
5 The cable jacket can now be easily removed.
turn of the tool around the cable.
of shielded cable can be performed in different ways but this
6 Termination
method helps to avoid damage to the foil shield located under the jacket.
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Installation Guides
How to Terminate Hyperline Shielded Keystone Jack RJ-45, Category 5e
7 Unwrap the foil and peel it back over the outer jacket.
wire nippers cut off the excessive part of the foil leaving 0.59" (15 mm)
8 Using
of shield for termination. Aluminum foil protects cable core against ingress
and egress of EMI.
9 The drain wire of tinned copper serves as an additional shield.
10 Wrap the drain wire around the foil.
the cable into the module. The module clamp should come in contact
11 Guide
with the foil and the drain wire. For the best contact, place the cable in the
the twisted pairs on the module contact blades preserving the
12 Arrange
integrity of pairs twisting. While using IDC modules ("Insulation Displacement
clamp using the pliers.
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Connector") it is not necessary to strip the conductor insulation.
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Installation Guides
How to Terminate Hyperline Shielded Keystone Jack RJ-45, Category 5e
Impact punch down tool HT-3140 press the conductors against the stop.
13 Using
The IDC module contact blades cut through the insulation and into the bare
shielded Hyperline shielded Keystone Jack RJ-45, Category 5e. The
14 Terminated
picture shows that layout of pairs was performed according to T568B.
15 Mount the shield on the module.
modules Keystone Jack RJ-45 are used with modular patch panels,
16 Shielded
blank modules, Hyperline surface mount boxes, and shielded patch cords of
conductor, which guarantees a reliable contact.
the same Category.
17 Mounting of the shielded module Keystone Jack RJ-45, Category 5e into the
blank module.
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Installation Guides
How to Terminate Hyperline Telephone Keystone Jack
You will need: Hyperline telephone Keystone Jack RJ-12, Hyperline stripper and cutter HT-501, wire nippers, Hyperline 2-pair UTP cable, Category 5e, solid,
UTP2-C5e-Solid-GY, Hyperline plastic markers EC-1.
Hyperline telephone Keystone Jack RJ-12 and the tools necessary
1 Prepare
for termination.
numeral markings on the cable. In this case Hyperline yellow plastic
2 Put
markers EC-1 were used.
Hyperline stripper and cutter HT-501 make a circular undercutting of the
3 Using
cable jacket to strip it.
the undercut portion of the cable jacket. Strip the cable portion nec4 Remove
essary only for convenient cable termination (approximately 1.96" (50 mm)).
the conductors on the transparent cover of the module in accordance
5 Arrange
with the wiring scheme.
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Straighten the twisted pairs.
6 Using wire nippers cut the conductor ends sticking out from the channels.
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Installation Guides
How to Terminate Hyperline Telephone Keystone Jack
conductors are arranged according to the wiring scheme and cut short.
7 The
The arrangement of conductors in guide channels provides necessary configu-
the grooves, press gently, and join the transparent cover to the ar8 Match
ranged conductors to the module housing. The cover is attached by latching.
9 General view of Hyperline telephone Keystone Jack.
10 General view of Hyperline telephone Keystone Jack from the side of the port.
are mounted in the patch panels as well as in the surface boxes of all
11 Modules
types and standards. During replacement of surface boxes modules remain
12 Surface box with one telephone and one computer module.
ration of the pairs.
terminated to the cable. It is not necessary to replace the whole surface box when
mounting the module.
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Installation Guides
How to Terminate Wall Mount Surface Box, Category 5e
You will need: Hyperline wall mount surface box RJ-45, Category 5e, Hyperline stripper and cutter HT-501; impact punch down tool HT-3140 (HT-314B), Hyperline
cable, UTP, 4 pairs, Category 5e, solid, UTP4-C5e-Solid-GY; Hyperline plastic cable markers OM-8.
Hyperline wall mount surface box SB-1-8P8C-C5e-WH and all the
1 Prepare
necessary tools for termination.
numeral markings on the cable. In this case Hyperline round plastic mark3 Put
ers OM-08 were used. Round cable markers should match the cable diameter.
the cable into the IDC module of the box. To reduce the untwisting of
5 Guide
the pairs (not more than 0.51" (13 mm) for Category 5e) the cable jacket cut
should be as close to the termination point as it is possible.
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mount surface box is supplied unassembled. It is necessary to attach
2 Wall
printed board with connector and jack (port) to the housing base of the box.
Printed board is attached by latching.
a circular undercutting of the cable jacket to strip it. In this case cable
4 Make
stripping was performed with the help of Hyperline stripper and cutter
HT‑501.
the cable on the printed board with the cable tie. This will help to avoid the
6 Fix
accidental pulling of the cable out of the box.
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Installation Guides
How to Terminate Wall Mount Surface Box, Category 5e
twisted pairs according to the chosen wiring scheme on the printing
8 Arrange
board of the module (T568A or T568B). Due to IDC method it is not necessary
7 Cut the tie end off with pliers or nippers.
to strip conductors.
Hyperline impact punch down tool HT-3140 (HT-314B), press the
9 Using
conductors against the stop.
10 Complete Hyperline surface wall mount box, Category 5e, single.
picture shows that twisted pairs were terminated according to T568B
11 The
scheme.
the grooves, press gently and attach the cover to the housing base of the
12 Match
box. Hyperline wall mount surface box SB-1-8P8C-C5e-WH is mounted on the
wall with the help of two-sided adhesive mount or fixing kit.
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Installation Guides
How to Terminate Wall Mount Shielded Surface Box, Category 5e
You will need: Hyperline wall mount shielded surface box RJ-45, Category 5e, Hyperline stripper and cutter HT-501; impact punch down tool HT-3140 (HT-314B),
Hyperline cable, UTP, 4 pairs, Category 5e, solid, UTP4-C5e-Solid-GY, Hyperline plastic markers OM-8.
Hyperline shielded surface box SB-1-8P8C-C5e-SH-WH, cable and
1 Prepare
necessary tools for termination.
numeral marking on the cable. In this case Hyperline round plastic markers
3 Put
OM-8 were used. Round cable markers should match the cable diameter.
the outer jacket of the cable without affecting foil shield underneath.
5 Remove
The shield reduces alien crosstalk.
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mount shielded surface box is supplied unassembled. It is necessary to
2 Wall
attach printing board with connector, shielded port and clamp ring to the
housing base of the box.
a circular undercutting of the cable jacket to strip it. In this case cable
4 Make
stripping was performed with the help of Hyperline stripper and cutter
HT‑501.
6 Unwrap the foil and peel it back over the outer jacket of the cable.
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Installation Guides
How to Terminate Wall Mount Shielded Surface Box, Category 5e
the drain wire around the foil. The drain wire levels electric potentials of
7 Twist
the foil throughout the cable length.
the cable into the IDC module of the box. The clamp of the module
9 Guide
should contact with the foil and the drain wire. To provide better contact fix
the cable in the clamp with the help of pliers.
Hyperline impact punch down tool HT-3140 (HT-314B), press the
11 Using
conductors against the stop. Module contact blade cuts through the insulation
and into the bare conductor, which guarantees a reliable contact.
the excessive part of the foil with nippers leaving 0.6" (1.5 cm) for
8 Cut
termination.
twisted pairs according to the chosen wiring scheme on the printing
10 Arrange
board (T568A or T568B). Due to IDC method it is not necessary to strip the
conductors.
the grooves, press gently and attach the cover to the housing base
12 Match
of the box. Surface box is mounted on the wall with the help of two-sided
adhesive mount or fixing kit.
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Installation Guides
How to Mount Surface Mount Housing, Style 2
You will need: surface mount housing for 1 hold 1" x 2" (25 x 50 mm) (narrow side), white, Hyperline SBB2-1-WH; Hyperline blank module 1" x 2" (25 x 50 mm) for 2
Keystone Jacks, SIP-SBB2-2-WH; terminated Keystone Jacks and screwdriver.
Hyperline surface mount housing SBB2-1-WH and necessary tools for
1 Prepare
mounting.
mounted Hyperline Keystone Jack into one of the two blank module
2 Insert
ports. In this case Hyperline Keystone Jack RJ-45, Category 6 was used.
the second Keystone Jack (in this case Hyperline telephone Keystone
3 Insert
Jack was used) in the second port.
to ISO 11801 the surface box should be dual. As a rule one of the
4 According
ports is used for data and the other one for telephone network.
the grooves and place the blank module with mounted Keystone Jacks
5 Match
into the box.
the cover to the housing base with the help of the screws which come
6 Attach
with accessories set. The surface mount housing is used with the patch cords
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of the corresponding category.
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Installation Guides
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How to Terminate Telephone Surface Box
You will need: Hyperline telephone surface box, single 6P4C, white, SB-1-6P4C-C2-WH, Category 5e; Hyperline stripper and cutter HT-501; telephone cable;
Hyperline plastic markers EC-1; screwdriver.
Hyperline telephone surface box SB-1-6P4C-C2-WH and necessary
1 Prepare
tools for termination. Wire-rapping termination method can be used only with
solid cable.
the metal screws without taking them out from the housing base of
3 Unscrew
the box.
5
Straighten the twisted pairs and arrange them in required order.
plastic markers on the cable. Make circular undercutting of the cable jacket
2 Put
using Hyperline stripper and cutter HT-501. Strip the outer insulation of the
cable.
prepare conductor for termination, strip the isolation to a fixed length. It
4 Then
is important not to cut the conductor.
the cable into the housing base and wind the conductors on the metal
6 Guide
screws. Electric contact is provided by means of tightly winding the conductor
around the screw.
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Installation Guides
How to Terminate Telephone Surface Box
to ensure that the winding is tight enough, the coils do not overlap, and
7 Check
wire ends do not stick out. Then tighten the screws.
conductors can be wound only once. To terminate it for the second time it
8 The
is necessary to cut off the used conductors and strip the cable to the necessary
length again.
the grooves, press gently and attach the cover to the housing base
9 Match
of the box. Surface box is mounted on the wall with the help of two-sided
adhesive mount or fixing kit (included in the accessories set).
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Installation Guides
How to Terminate Hyperline Patch Plug, 110 Type
You will need: Hyperline patch plug, 110 Type, 110C-C-4P; Hyperline stripper and cutter HT-501; wire nippers; Hyperline UTP cable, 4 pairs, Category 5e, stranded
(patch) UTP4-C5e-PATCH-GY.
patch plug, 110 type (in this case 4-pair connector, Category 5e was
1 Prepare
used) and the necessary tools to perform termination.
the cable in the transparent cover of the patch plug according to the
3 Place
arrow.
5 Using wire nippers cut the conductor ends sticking out from the channels.
circular undercutting of the cable jacket to strip it. Make one complete
2 Perform
turn with Hyperline stripper and cutter HT-501 around the cable and remove
the cut part of the jacket.
the pairs in the patch plug channels according to the wiring scheme
4 Arrange
of the layout (blue, orange, green, brown – from left to right, the cover of the
connector placed as shown).
6 The conductors are arranged according to the wiring scheme and cut short.
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Installation Guides
How to Terminate Hyperline Patch Plug, 110 Type
the grooves, press gently, and join the transparent cover with the
7 Match
arranged conductors to the patch plug housing. Contact blades of the plug cut
8 View of the assembled patch plug, 110 Type.
through the insulation of the conductors, performing the IDC contact.
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Installation Guides
How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
An SC fiber optic connector is commonly recommended for usage in Fast
Ethernet networks.
The connector is made of plastic. Adherence to the fiber is provided with the
help of latching. An SC connector is easy to hold with your fingers. It requires
less space than the pivot type such as a bayonet connector. The SC connector
saves space in an installation that requires high mounting density. The SC
housing eliminates the danger of breakdowns caused by occasional cable
disconnect in the back end of the connector. It secures the ferrule of the
connector and provides a smooth connection and disconnection in a single
motion.
The SC connector’s primary purpose is to position fibers relative to each other.
everything that is necessary for termination. Fiber optic termination
1 Prepare
tools Hyperline HT-K3032 can be used.
You will need: Hyperline 4-conductor fiber-optic cable, indoor, multimode;
Hyperline SC-SC adapters, MM, simplex; Hyperline fiber optic connectors,
simplex SC-MM-0.9; carbide scribe; lint-free cloths; alcoholic solution for
surface cleaning; polishing table with rubber coating; polishing disk; TRA-CON
epoxy Tra-Bond F123; syringe for epoxy; polishing paper 1 micron, 3 micron
and 5 micron (or fiber optic termination kit HT-K3032).
the screwdriver remove the top cover of termination box and the cable
3 Using
inlet protection on its rear panel. The box is designed to be mounted into a 19"
construct.
A safe fiber optic termination can be achieved by different means. One of the
most common methods is an epoxy termination. Generally two-component
epoxies are used. Epoxy safely terminates the fiber in the connector and
eliminates any additional tension on the fiber. After it dries, epoxy will not allow
the fiber to contract more than 1%. The quality of a stationary connection can
remain up to 30 years. There are disadvantages to this method of termination.
It is time consuming and the availability of a heat supply and a power supply
is required.
Detailed pictured guide for epoxy method of terminating fiber optic cables
with SC connectors helps the installer to regulate the process and to save
time.
2 Prepare everything that is necessary for termination.
Hyperline fiber optic stripper for fiber diameter 125/250 HT-223H; Hyperline
cable stripper and cutter HT-501; Hyperline kevlar cutter HT-C151. Also you
will need 19" fiber optic termination box for 8 SC connectors with a draw-out
splice-plate; Hyperline nylon cable ties GT-140MC; Hyperline marking labels
WMB-1; spline screwdriver for mounting; connector heater with the integral
heat controller; microscope.
convenience of termination and operation this model of the optical box
4 For
includes a commutation part that may be pulled out of the cabinet. For
unauthorized access protection the pull-out part is provided with a key lock.
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Installation Guides
How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
Hyperline fiber optic cable into the fiber optic box through the cable
5 Guide
inlet opening.
at least 6 1/2 feet (2 m) of the cable. Using twisted pair Hyperline
6 Strip
stripper and cutter HT-501 perform a complete turn around the cable and
remove the cut insulation.
7 Place the cable inside the box with the help of Hyperline cable ties GT-140MC.
5’ (1.5 m) of the cable should be laid in the fiber optic termination box.
8 Min
Spare fiber optic cable is required for the repeated termination if necessary.
secure the cable safely, fix the kevlar in the load-bearing member holder.
9 To
Then cut the excess of the kevlar off with Hyperline kevlar cutter HT-C151.
the commutation part of the box and arrange the fiber cable in the
10 Remove
cable managers to prevent snarling.
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Installation Guides
How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
11 Remove the protective transparent cover from the splice-plate.
the holders for the fusion splice protector sleeve from the splice12 Remove
panel. The holders are used when the fiber is terminated by means of welding.
13 With the holders removed, the splice-plate will be used to store enough cable.
the pull-out part to the initial position and make sure the cable is
14 Return
securely fastened in the box. Fasten the fiber using plastic ties at the holes
and manager.
epoxy two-component glue for the optical fiber should be waterproof,
15 The
shrink-proof, it should bind slowly in normal conditions, and dry quickly with
thermal drying.
prepare the glue for application thoroughly mix the two components of the
16 To
glue using the separator.
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Installation Guides
How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
17 Open the glue pack.
the glue (2 gr) to the syringe. Use the prepared glue as soon as pos18 Decant
sible.
19 Insert the piston into the syringe.
connector SC-MM-0.9 is the most widely used type of fiber optic connec20 SC
tors. The SC-type connector consists of four parts: housing, strain relief boot,
core module (ferrule) and dust boot.
ensure multiple connection and disconnection the optical fiber is termi21 To
nated using Hyperline fiber optic connectors. Put the strain relief boot of the
22 In the same way put the strain relief boot on the four fibers.
connector on the fiber.
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Installation Guides
How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
the buffer covering from the fiber using the fiber optic stripper tool.
23 Remove
Be careful not to scratch the fiber.
a lint-free cloth wetted with alcoholic solution remove the remaining
24 Using
hydrophobic mastic from the fiber. A properly cleaned fiber should squeek.
25 Remove the protection boot from the fiber optic connector.
you can begin to terminate optic fibers into the connector with the help
26 Now
of epoxy. Insert the syringe into the hole of the module and cautiously start
injecting the glue.
a drop of glue appears on the spherical surface of the ferrule, it indicates
27 When
that the canal is filled up, stop injecting the glue.
28 Carefully insert stripped fiber into the fiber connector.
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Installation Guides
How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
the fiber into the module against the stop. Do not apply force as the fiber
29 Put
may break. In the picture you can see epoxy present on the fiber.
the connector’s strain relief boot on the metal flange of the module.
30 Put
Prepare the other connectors likewise.
the oven to 212ºF (100ºC). Place the epoxy connectors into the oven
31 Preheat
for 5 minutes for the epoxy to crystallize.
the connectors out of the oven. The epoxy glue darkening on the fiber in32 Take
dicates that drying has completed successfully. Let the connectors cool down.
is an important part of the termination process. Using the carbide
33 Scribing
scribe, make a cut on the fiber along the border between the epoxy drop and
34 Before polishing, clean the table using a cloth wetted with alcohol solution.
ferrule. Carefully remove any protruding fiber.
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How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
the polishing paper (the first coarse-grained sandpaper) 5 micron, black,
35 Place
on the table.
the ferrule of the connector into the opening of the polishing disk,
36 Insert
which must be absolutely clean. Place the disk on the table.
polishing by performing figure 8 movements with the disk along the
37 Begin
surface of the sandpaper. Do not perform polishing by making movements of
38 Polishing should be repeated using brown polishing paper, 3 micron.
finishing polish should be performed using green polishing paper,
39 The
1 micron. It is quickly polished and can incurve into the ferrule.
of the ferrule’s tip in many ways determines the quality of connec40 Polishing
tion. It is very important to examine the quality of polishing by means of a
any other type.
microscope.
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Installation Guides
How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
is performed well, an evenly dark (or evenly light) inner circle may
41 Ifbepolishing
observed in the microscope.
finished, a protective boot is to be put on the ferrule. While the other
42 Polishing
connectors are being polished, the finished fibers should be protected from
inevitable dirt contamination.
43 View of the connector with the protective boot.
the housing on the fiber optic connector until it latchs.
44 Place
SC connector has a square profile which provides structural efficiency.
45 View of the terminated connector.
Hyperline adhesive cable markers WMB-1 on each of the optic connectors.
46 Put
Marking is a necessary condition for proper SCS administration.
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How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
47 Return the splice-plate back to its place and arrange the excess fiber on it.
covers from the Hyperline fiber optic adapters SC-SC, MM, simplex.
48 Remove
SC-type adapters provide precise centering of the connector’s ferrule.
49 Insert the adapters into the holes on the front panel of the box.
in the fiber optic connectors into the adapters on the inside of the box.
50 Plug
The fiber optic connector is easily fixed by latching.
51 Adjust the transparent cover on the splice-plate.
52 Adjust the cover of the optical box back to its place.
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How to Terminate Fiber Optic Cable with Fiber Optic Adapter by Epoxy Method
53 Adjust the protector of the cable inlets to its place.
54 Fix the fasteners for the 19" construct to the sides of the fiber optic box.
55 View of the completely assembled fiber optic termination box.
the optical box into the 19" rack, remove the covers from the outer side
56 Install
of the fiber optic adaptors.
the fiber optic cords to SC connectors. The connection must show good
57 Connect
characteristics of both insertion attenuation and back reflection.
the protective plastic screen that prevents damage to the fiber optic
58 Adjust
cables connected to the equipment.
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Installation Guides
How to Control the Fiber Optic Polishing with the help of Microscope
Polishing of the fiber optic connector end-face determines in many respects the quality of the optical connection. That’s why it is very important to examine the
quality of polishing with the help of a microscope. Check for micro-scratches and the epoxy residue on the ferrule and fiber. The fiber end-face can be chamfered,
deeply chipped, or, insufficiently processed. If polishing is performed well, an evenly dark (or evenly light) inner circle may be seen in the microscope.
quality of polishing.
1 Good
The end-face is evenly light.
quality of polishing.
2 Good
The end-face is evenly light.
quality of polishing.
3 Satisfactory
Epoxy residues and dirt contamination can be seen.
quality of polishing.
4 Satisfactory
Epoxy residues and dirt contamination can be seen.
quality of polishing.
5 Satisfactory
Epoxy residues can be seen, the fiber core is minimally damaged.
quality of polishing.
6 Inadequate
Connector with alcohol residue contamination.
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Installation Guides
How to Control the Fiber Optic Polishing with the help of Microscope
quality of polishing.
7 Inadequate
Connector with alcohol residue contamination.
quality of polishing.
8 Inadequate
The fiber core is chipped.
quality of polishing. Numerous scratches resulting from exces9 Inadequate
sive polishing using coarse polishing paper.
quality of polishing.
10 Inadequate
Connector with dirt.
quality of polishing.
11 Inadequate
Connector with epoxy residues and scratches.
quality of polishing. The fiber is shifted (chamfered) to the edge of
12 Inadequate
the epoxy channel (epoxy crescent from the left).
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