Jan Gjerde

Shell Norway Portfolio
Norway projects.
Preparations for Operations
Jan Gjerde - Operation Readiness
Teamlead Norway Projects
A/S Norske Shell
1
Shell: A sucessfull player on NCS
Draugen – our showcase
The only platform in the world that rests on one leg
Low number of wells, due to successful production strategy
Continuous project activity and investments underway to
make Draugen a high integrity mature producer
Robust and sustainable design; fit-for-purpose for potential
future 3rd party Tie- ins
Main Challenges:
•How to increase recoverable volumes
•Increasing Maintenance costs.
3
4
DRAUGEN – THE MAIN PROJECT ACTIVITIES:
 Produced Water Reinjection
(PWRI)
 Draugen Infill Drilling
 Draugen Life Boat Upgrade
and Living Quarter Extension
(Regalia)
 Draugen Upgrade / Life time
extension
 Linnorm Over Draugen
 Minor Modifications
 Additional / future
modification scope for
Draugen.
A/S Norske Shell
5
PRODUSERT VANN – HVA ER INSTALLERT?
A/S Norske Shell
6
A/S Norske Shell
7
Draugen Infill Project
8
DRAUGEN NY SUBSEA PUMPE
Kontrollmodul på
plattformen
A/S Norske Shell
9
NYTT LASTESYSTEM
1
2
3
A/S Norske Shell
10
A/S Norske Shell
11
REGALIA BACK TO DRAUGEN IN 2013
A/S Norske Shell
12
DRAUGEN HEAVY LIFT 2013
A/S Norske Shell
13
Luva
(Statoil)
Linnorm
Draugen
Ormen Lange
Kristiansund
Nyhamna
A/S Norske Shell
14
Linnorm over Draugen
15
LINNORM KONSEPTVALG
JV Gas Export Pipeline
(NSGI Scope)
Linnorm NorthTemplate-Manifold
A/S Norske Shell
Linnorm SouthT/M
Onyx S T/M
16
LINNORM OVER DRAUGEN
Module M2W
(Process exchangers
and metering)
Module M3
Separator c/w
Transit Frame
ALQ
Hang off
Module M1
(DEH &
Chemical
Injection)
N
Flare
KO drum
A/S Norske Shell
Module M2E
Gas
Compression
Heating Medium
Facility
17
PROSPECTS IN THE LINNORM AREA
LINNORM
Noatun
Onyx South
Draugen
Njord
A/S Norske Shell
18
19
ORMEN LANGE VISION
 Februar : 100% pålitelighet på anlegget og
produsert 99.78% av det som teoretisk er mulig
20
ORMEN LANGE (THE SHORT VERSION)
•120 kilometers from shore
•Onshore processing at Nyhamna
•Start in 2007
•At least 30 years of production
•Deep water production – deepest in Europe
•Norways largest industry project
•The worlds largest wells
•One of the worlds longest subsea pipelines to
Easington in UK.
•Covers 2 x Norway's total energy requirement
at full production = gas requirement for every
5.th British.
A/S Norske Shell
21
DEVELOPMENT IN MANNING
•Original manning plan: 60-70 fixed Shell-positions at Nyhamna +
contractors
•Plan now: +52 fixed Shell- positions at Nyhamna 2010-2013 + contractors
•Insourcing
•Developing competence in own personnel, TAF, Aprentices, Graduates
A/S Norske Shell
22
Ormen Lange
23
NYHAMNA GASSBEHANDLINGSANLEGG
Anleggscamp
Fakkel
Admin bygg
1 km
1 km
•To kaverner for lagring av
kondensat
•180000 m3 og 60000 m3
•Kondensat lastes til båt og
eksporteres til raffinerier
A/S Norske Shell
24
Vannbehandlingsanlegg
•Rense produsert vann
før utslipp til sjø
Lastekai for
kondensat
Prosessområde
•Gassbehandling og eksport
•Kondensatbehandling
MEG anlegg
Hjelpesystemer
•Vann
•Trykkluft
•Nitrogen
•Kjølemedie
•Varmemedie
•Hydraulikk
•Brannvann
•Sjøvann
A/S Norske Shell
•Rense MEG for partikler
•Fjerne vann fra MEG
•Injeksjon til brønner
25
4TH TEMPLATE IN 900 METERS OF WATER
A/S Norske Shell
26
INSTALLING 1200 TONS OF TEMPLATE
A/S Norske Shell
27
Preparations for new construction period
P33 MEG Injection
Facilities
U23 and U24
Utilities and
Seawater
A/S Norske Shell
28
CONNECTING NORTHERN GAS TO ORMEN LANGE NYHAMNA
Cold Tie-in Points
Fourth Export
Compressor
Onshore
Booster
Compressors
NGSI Pressure
Let Down/Cold
Separator
A/S Norske Shell
Pipeline
Arrival
NSGI Reception
Overview of
Modifications
29
FREMTIDIG KOMPRESJON
+ kompresjon på land
A/S Norske Shell
30
SUBSEA COMPRESSION PILOT – TEST PIT
Transformer
LOOKING DOWN NORTH-EAST
Electrical and instrument
Container
Test Object
Umbilical
Container
Deluge skid
Process
Module N272
KO Drum skid
Mobil crane
Test pit dimensions
• Length: 42 meters
• Width: 28 meters
• Depth: 14 meters
A/S Norske Shell
31
SUBSEA COMPRESSION – FULL SCALE TRAIN IN TEST PIT
Separator
Control System
Compressor
Compressor VSD
Pump VSD
Cooler
UPS A & B
Circuit Breaker
A/S Norske Shell
Liquid Pump
LSPS
32
ORMEN LANGE COMPRESSION – FALLBACK OPTION - TLP
A/S Norske Shell
33
Subsea Compression
A/S Norske Shell
34
2 train Subsea Station (Aker)
30 Mm3/d
25 MW
Start: Q4 2019 – Q4 2022
A/S Norske Shell
35
Ormen Lange Compression – Subsea
36
MARINE INTERVENTION
A/S Norske Shell
37
SUBSEA COMPRESSION – BASE FACILITIES
Building size:
 Storage
Hall
 Maintenance
 Clean
workshop (Electrical assembly and test hall)
 Washing
 Office
 Total
hall (Process/Mechanical):
and cleaning hall:
area (Office, canteen, wardrobe)
appox 4500 m2
Crane Capacities:
 250
tonnes
 Lifting
height: 25 – 35 m.
Onshore transport facilities (multiroller)
A/S Norske Shell
38
SUBSEA COMPRESSION – ORGANISATION DEVELOPMENT
-Subsea processing
-
Rotating equipment
-
Control systems
-
Electrical systems
-Surveilance / condition monitoring (intervention decission)
-Intervention vessel
-Operation of base facilities
-Testing (FAT/SIT/etc.)
A/S Norske Shell
39
CONTRACTS
•More focused contract strategy (Draugen/OL/ISO)
•Shell has been and is a regional player.
•
Develop ripple effects
•
Sustainable development of local industry
•
Use of local / regional industry is good business
•Closer involvement of Navitas Network
•Large increase in regional contracts and regional content since 2008
• EPCM: Split in two; one for Draugen, one for Ormen Lange.
•Incentiver in the new EPCM contracts to strengthten local content
A/S Norske Shell
40
A/S Norske Shell
42
DIMENSJONER
•Den mest omfattende kontrakten i sitt slag i Norge i år: ( estimert verdi 6
mrd kroner)
•En viktig kontrakt for gjennomføringen av en ambisiøs prosjektportefølje
•En viktig kontrakt for gjennomføring av våre ambisiøse mål for bruk av
norske, regionale og lokale leverandører
•Transition 2012
•Defining work processes, interfaces and deliverables
•Transfer of work
A/S Norske Shell
CONFIDENTIAL
43
CONTRACTS – IMPACT FROM NEW PROJECTS
-Opportunities in the project phase.
-
EPCM-contracts with regional content
-
ISO contract
-
Construction sites
-
Service, supply, etc.
-
Inspection/Maintenance Engineering
-Operations phase:
-
More of the same: Draugen projects, NYX, Linnorm
-
New equipment manufacturers/vendors
-
New opportunities: Subsea pump and Subsea compression
-
Surveilance/condition monitoring/integrated operations
A/S Norske Shell
44
NORWAY PROJECTS &TECHNOLOGY
Stavanger
Houston
Kuala Lumpur
A/S Norske Shell
45