2014
HUA HAI LIMITED
华海有限公司
HUA HAI LIMITED
Street Address: 12, Lize Street, Tianjin Building, Lanzhou,
Gansu, 730000, China.
街道地址： 12 号，利泽东街天津大厦, 省份, 甘肃,
730000, 中国.
E-mail:- [email protected]
MSN:[email protected]
Skype: order024.sales
Tel#: 0086-137-574-01390
[TAJIMA EMBROIDERY MACHINE MANUAL]
This document direct you on how to handle each parts of the embroidery machine.
Foreword
This manual aims at customers who use a TAJIMA embroidery machine for the first time, and it introduces basic handling of
each part.
The customer who has already been an owner of TAJIMA embroidery machine is also requested to read this manual,
understand the contents, and then use the machine.
The contents of this manual may contain discrepancies in detailed information when compared with the actual product you
have purchased due to difference of target model or continued research and improvements. If you have question about the
product you have purchased or the contents of this manual, please ask the distributor for information.
- Table of contents 1. Machine needle ............................................................ p.1
2. Rotary hook .................................................................. p.3
3. Under thread winder..................................................... p.5
4. Thread .......................................................................... p.6
5. Fabric stretching........................................................... p.7
6. Threading ..................................................................... p.8
7. Tension adjustment of thread....................................... p.9
8. Timing between needle and rotary hook .................... p.11
9. Presser foot ................................................................ p.11
10. Thread breakage detector .......................................... p.13
11. Middle thread guide with thread take-up spring ......... p.13
12. Upper thread lock ....................................................... p.13
13. Frame spec. of the machine....................................... p.14
1
MANUAL
BASICS
1. Machine needle
Many manufacturers provide sewing machine needles. Needles that can be used for the TAJIMA embroidery machines
have been developed as exclusive products for embroidery machines.
1-1. Name of each part
1
[Front side]
[Opposite side]
2
1
2
3
1. Groove
2. Scarf
3. Needle eye
4. Shank
5. Taper
6
C
6. Blade
5
4
A
B
Needle size is based on the blade diameter
(C).
Example (11: Japanese notation, 75: German
notation)
Needles that can be used for the TAJIMA machines have shank diameter
(A): 1.62 to 1.63 mm, butt to eye length (B): 33.8 to 33.9 mm.
1-2. Standard needle
Our standard needles (needles to be equipped to the TAJIMA machine) are the following three types.
Name
Application
DBxK5RG
Border frame, tubular
goods frame, cap frame
DBxK5Z1
Needle
size
Length of
shank
(Figure 4
above)
16 mm
Cylindrical frame
It has spherical tip and good durability.
It can be used for various purposes such as
from thin to thick fabric, knit.
11 (75)
DBxK5Z2
Characteristic
13.5 mm
It is effective to prevent breakage of thread and
needle.
DBxK5RG: GROZ-BECKERT, DBxK5Z1/Z2: ORGAN
Regarding other count numbers than 11 (75), please ask the distributor for information.
Spherical shape
(Enlarged)
2
MANUAL
1-3. Relation between needle and thread
The chart below indicates needles and adaptable thread sizes (rough standard).
Indication of thread count differs depending on country, area, or manufacturer. Denier (d) is used for explanation in this
manual.
Needle size
Thread
Number in ( ) is German notation
Cotton count
8 (60) / 9(65) / 10(70)
70 to 80
70 to 100
11(75) / 12(80)
50 to 60
100 to 130
13(85) / 14(90)
36 to 40
130 to 150
Silk (d/2)
Polyester (d/2)
*Cotton count number:
Rayon (d/2)
*Denier (d):
Larger the value, the thinner is thread.
Larger the value, the thicker is thread.
1-4. Change of needle
Needle is consumable. Use of bent needle or tip-damaged needle will cause thread breakage and skip stitch. Change the
needle when such troubles are distinguishing.
It is also necessary to change needle according to conditions such as thread to use, material, sewing method etc.
- Cross section There should be no gap.
Accessory
Needle
clamp
Groove should
face the front.
Screw
It is possible to detach needle by loosening the screw only
lightly.
3
MANUAL
2. Rotary hook
2-1. Name of each part
In the state of bobbin case being set
1
2
3
4
1. Outer hook
2. Inner hook
Bobbin case
3. Hook point
4. Lubricating hole
5. Hook rail
5
4
About 5 cm
During stop of the machine
2-2. Bobbin
Wind under thread to bobbin by using under thread winder (Refer to p.5).
[Winding amount of under thread]
Quantity of [1] is adequate. [2] or [3] will cause thread breakage, biting or bad finish of sewing.
[1]
[2]
[3]
Adequate amount
85 to 90%
Overwound
When you wind under thread to bobbin adequately, its
length is as shown in the chart below (an example).
Bobbin for
regular rotary
hook
Bobbin for
jumbo rotary
hook
80 m
125 m
4
MANUAL
2-3. Bobbin case
2
1
5
3
About 5 cm
Name
4
1 Thread guide coil
2 Latch
3 Adjusting screw
4 Slit
5 Spring edge
[1] Set bobbin to bobbin case.
[2] Put thread into the slit.
Pay attention to direction of bobbin
[3] Lead thread to the spring edge.
[4] Wind thread to the thread guide coil.
Enlarged
[5] Adjust
p.9).
the tension (Refer to
5
MANUAL
3. Under thread winder
1 Power switch
2 Cover
!
*Some type has no cover.
! CAUTION
3 Thread guide system
Lubricate the wick (7). Neglect will cause
the parts to be burnt out.
4 Tension set
5 Thread winding section
3
8
7
Power supply spec.: 100 V, or 220
to 230 V
6
2
9 10
4
5
1
6 Start lever
7 Wick (*)
8 Micro switch
9 Bobbin
10 Detecting lever
lubricate to the wick, use the accessory TF oil of the machine.
* To
Neglect will cause sticking.
Tension knob
Perform adjustment so that
Procedure
light thread tension applies.
(a) Pass thread to the tension set (4).
(b) Wind thread to bobbin by two or three turns (9).
(c) Push down the start lever (6).
Winding starts.
When thread winding is completed, the start lever will return to
the original position automatically.
9
6
4
6
MANUAL
4. Thread
[Difference between sewing thread and embroidery thread]
Sewing thread (three-piece twist)
Its purpose is to sew fabric together and needs enough strength.
Embroidery thread (two-piece twist)
It is frequently used for decoration. It needs softness to emphasize
brilliance even if it overlaps.
3-piece
twist
2-piece
twist
4-1. Upper thread
Use left-twisted (Z-twisted) upper thread that fits to rotating direction of rotary hook (counterclockwise).
When catching thread in both hands and
turning thread to the direction indicated
by arrow, it is “left-twisted” if twisting of
thread returns. When thread twisting
becomes stronger, it is “right-twisted”.
4-2. Under thread
Cotton thread or polyester spun thread is popular (differs depending
An example of sample
on application). If you do not use the same thread as upper thread,
select thin thread count as much as possible (the back of fabric will
be finished softly).
7
MANUAL
5. Fabric stretching
Fix the fabric in the state of full stretch so that no lines remain on the fabric.
Clip
For multi head machine
When you attach frame holder or square frame, detach the border
frame sash (1).
1
The number of clips and their length
differ depending on frame size. Perform
equal arrangement by using all clips.
How to fit in clip
Push it down by thumb.
Bad example
Fix
8
MANUAL
6. Threading
! CAUTION
!
When you step on the table to perform working, perform the
working near the spot where the table support is set as close
as possible (only the model in which table supports are
packed together).
Table support
Spiral tube
Threader (accessory)
Threader
(accessory)
If thread does not pass to each section correctly, it is not
possible to make normal stitching (not possible to
embroider). In addition, thread breakage sensor will
malfunction to stop the machine. (Code Nos.291, 293 etc.
will occur).
How to use adjusting lever
1. To raise the lever
2
1
3
2. To pass thread
3. To return it to the original position
9
MANUAL
7. Tension adjustment of thread
To make finishing of embroidery beautiful or to perform efficient works by reducing thread breakage, it is important to get
adequate tension of upper/under thread. Please perform adequate tension adjustment that is suitable to fabric or type of
thread to use, conditions etc.
7-1. Under thread tension
(a) When not using a measuring gauge
When you shake the bobbin case (3) up and down lightly in the state of under thread (1 in
the figure) not hooked to the thread guide coil (2), standard tension (20 to 35 g) makes the
bobbin case (3) descend slowly.
[When adjusting]
Loosening the adjusting screw (4) will make tension looser. Tightening it will make tension
tighter.
1
3
4
2
Use a small flat head screw
driver.
(b) When using a measuring gauge
Introduced hereunder are gauges to measure tension of upper/under thread. Please make good use of them (sold
separately).
UTG
(Upper/under thread tension measuring gauge)
BTG
(Under thread tension measuring gauge)
Used for both jumbo rotary hook and regular rotary hook
10
MANUAL
7-2. Upper thread tension
Adjust tension with thread apart from the thread presser 2 (illustration A below).
In the state of upper thread entangled
a. Remove entangling of thread at the first tension (1). It is all
right that only light tension is applied here.
b. Perform adjustment at the second tension (3) while pulling out
thread so that tension becomes 100 to 130 g.
- Standard value Type of thread
Tension value
Rayon 120 (d/2)
110 to 130 (g)
Polyester 120 (d/2)
100 to 110 (g)
1
To tighten
3
To loosen
3
2
(Tension value)
Graduation
Measuring
gauge (UTG)
Detach the thread
presser (2) by finger.
11
MANUAL
8. Timing between needle and rotary hook
The timing (timing between needle and rotary hook) when the needle (1) meets the hook point (2) of rotary hook is very
important.
When the needle (1) moves up, the loop (4) generated under the fabric (3) affects finishing of sewing. Loop shape is
changed by “Fast”/“Late” timing between needle and rotary hook.
The description below only shows the relation between a needle and a rotary hook. This does not mean
recommendation of adjustment of timing between needle and rotary hook.
3
[Timing: 198°]
42
1
1
Small looping is apt to generate
skip stitches.
Moving up quantity: small
Fast
2
Main shaft angle 200° (standard value)
3
Late
4
[Timing: 204°]
Main shaft angle shows timing between needle and rotary
2
hook. Adjustable range: 198 to 204° (standard value: 200°)
Main shaft angle
1
Large looping is not apt to
generate skip stitches.
Moving up quantity: large
9. Presser foot
When height of the presser foot (2) against the fabric (1) is improper, a gap will occur between the fabric (1) and the
needle plate (3). That will cause thread breakage, skip stitch, or bad thread tension. It is necessary to adjust height of
presser foot according to fabric thickness.
Value at shipment
from the factory
0.8 mm
2
Good example
Presser foot should press the
fabric at needle sticking.
1
3
Bad example
12
MANUAL
[How to adjust]
a. Turn OFF the power. After setting needle position to the first needle, rotate the main shaft counterclockwise (correct
rotation) by using the T-wrench (1). Set main shaft angle to 178° while checking descending of the needle bar.
b. Loosen the screw (2) to detach the cover (3) (figure b below).
c. Loosen the screw (4), and tighten the screw (4) with the presser foot (5) touching fabric (urethane (6) in this example)
lightly.
Adjust the second needle and after by the same manner (figure c below).
d. After adjusting of one head, check if height of presser foot is almost the same at any needle bar visually (broken line part in
the figure d below).
3
[a]
[b]
2
2
1
Main shaft angle 178°
4
[c]
[d]
6
Enlarged
5
6
5
13
MANUAL
10. Thread breakage detector
The rotary slit (1) detects flow of upper thread/under thread.
When thread breakage occurs, the machine will stop at once.
It is possible to change sensitivity of thread
breakage detection on the operation panel.
For details, read “USER’S MANUAL”.
1
11. Middle thread guide with thread take-up spring
The thread take-up spring (2) keeps balance of upper thread/
under thread constantly at high-speed rotation, which makes
finishing of sewing stable.
Set it to the “basic position” usually. When
you move the lever (3) (two or three steps),
finishing of sewing will change (perform
adjustment according to need).
2
3
2
Basic position
3
12. Upper thread lock (Not applied to some models)
Upper thread will be locked (fixed)/released according to
operational condition of the machine. Changing this timing will
improve finishing of sewing.
It is possible to change upper thread lock timing on the
operation panel. For details, please read “USER’S
MANUAL”.
Fix
Release
14
MANUAL
13. Frame spec. of the machine
indicates the inside of border frame,
suspended head.
indicates an X-axis embroidery space and
indicates a
[ S (single) spec. ]
It is a standard frame spec.
6
5
6
4
5
3
4
2
3
1
2
1
[ W (double) spec. ]
*There are also 2W and 3W spec.
Activating odd-numbered heads only will cause embroidery space to become as large as two heads.
6
5
4
5
3
2
3
1
1
[ WE spec. ]
This spec. performs embroidery to W space by activating all heads (embroidery space is for two heads).
*X-axis embroidery space is added by one head (illustration A below).
5
4
3
2
A
1
1
2
3
4
5
[ WJ spec. ]
The machine will perform embroidery to a space as large as one head or two heads by grouping two heads.
*The illustration below is an example when using the WJ-spec frame. Other usage of the frame according to
application is also available. For details, please ask the distributor for information.
6
5
4
3
2
1
5
5
3
3
1
1
6
6
4
4
2
2
15
MANUAL
Original Instructions (2014)
Authorized Distributor:
HUA HAI LIMITED
Street Address: 12, Lize Street, Tianjin Building, Lanzhou, Gansu, 730000, China.
街道地址： 12号，利泽东街天津大厦, 省份, 甘肃, 730000, 中国.
E-mail:- [email protected]
MSN: [email protected]
Skype: order024.sales
Tel #: 0086-137-574-01390
Copy, reprint, or reform of a part or whole of this manual without permission is prohibited.