Coping successfully with strategic changes in the aerospace supplier industry

International Suppliers Center ISC
Coping successfully
with strategic changes
in the aerospace
supplier industry
Executive Supplier Forum
Berlin, 2014
Industry growth is unprecedented with excellent opportunities for
OEMs and suppliers, especially in emerging regions/markets
Total fleet size by region [# A/C] 1)
3.1%
1.5%
1.5%
8.010
5.5%
8.810
4.390
6.590
CAGR
2012-2032
3.6%
2012
2012
1.530
2012
2032
14.750
CIS
2032
5.090
Europe
2032
North America
1.130
5.6%
41,240
4.4%
4.350
3.790
2012
1.830
1.280
2032
Asia Pacific
20,310
2012
2032
Latin America
2012
2012
2032
MEA
2032
World
1) Wide bodies and single aisles (incl. regional jets)
Source: Boeing Market Outlook 2013-2032; Roland Berger
Presentation_ILA_27_10_2014_ENG.PPTX
2
New players in emerging markets are positioning themselves in the
Large Commercial Aircraft (LCA) market
Major aircraft programs over time
600
550
Legacy
players
A380
500
B747-8
450
Seat capacity
400
B747-400
B777-300
A340-600
350
300
A350-1000
A350-900
A330-300
Airbus
Boeing
Expanding
players
Bombardier
Emerging
players
Suchoi
Embraer
Comac
B777-8X
250
200
150
B737-800
Embraer 195
Dash 8Q-400
Dash 8Q-300
CRJ100
ERJ145
0
1985
CS300
1990
1995
Embraer 190
CRJ900
Embraer 175
Embraer 170
B737max8
C919
A320neo
CS100
A320
100
50
B787-8
x4
CRJ1000
Suchoi Superjet
ERJ135 ERJ140
2000
2005
2010
2015
2020
Year of first flight
Source: Airbus; Boeing; Bombardier; Embraer; Comac; Suchoi; Roland Berger
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In the short term, significant industrial challenges lie ahead as rampup curves have steepened significantly
Rate development of major Airbus programs
550
Rate increase
500
20 p.a.
450
Rate increase
180 p.a.
Single
aisle
A320
Wide
body
A330/340
A320 neo
A350
Rate per year
400
350
300
4-year transition
period in major
aircraft programs
250
Rate increase
200
Rate increase
150
20 p.a.
5 p.a.
100
50
0
1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020 2022
Year
Source: Airbus; ICF; Flight International; TEAL; Roland Berger
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There are four key success factors that will shape the aerospace
supplier industry in the coming years
Suppliers' key success factors
Go global
to capitalize on new
market opportunities and
lower cost baseline
Manage your
supply chain
to enable successful
production ramp-up
1
2
3
4
Innovate
to foster technology
push and to secure
competitive edge
Become lean
to increase efficiency and
to decrease working
capital
Source: Roland Berger
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1|
Aerospace with development similar to Automotive – Suppliers
need to manage their sub-tiers much closer than in the past
Supply Chain Management – Automotive and Aerospace analogies
Level
Automotive
industry
Vehicle
In the 1970'
In the 1990'
In the 2010'
OEMs
Tier-1
Subsystems
Tier-2/3
Steering
Components
Parts
Raw material
Aerospace
industry
Aircraft
Subsystems
Components
Parts
Raw material
Source: Roland Berger
Presentation_ILA_27_10_2014_ENG.PPTX
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2|
Suppliers will need to become lean along the entire production
process to increase efficiency and to decrease working capital
Lean production – Selected examples
Final assembly
Component handling
Single part production
Source: Roland Berger
Presentation_ILA_27_10_2014_ENG.PPTX
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3|
Lower labor costs, customer proximity and currency issues are
key drivers for production moving to emerging markets
Globalization – Shift of focus to emerging regions
3.3%
3.3%
3.7%
Washington
Central US
Southern
California
Quebec
Connecticut
United
Kingdom
France
Russia
Germany
Eastern
Europe
Spain
Japan
China
1.9%
Southeast US
North
Africa
Mexico
India
2.2%
UAE
4.8%
Malaysia
Singapore
5.0%
Brazil
Major A&D investments 2000-2011 in
Manufacturing [EUR bn]
23
20
Established A&D Clusters
Major A&D investments 2000-2011 in
R&D and Engineering [number of investments]
27
15
10
9
MEX
RUS
18
18
9
Emerging A&D Clusters
x%
Manufacturing growth
rates CAGR 2009-2020
Source: Roland Berger
CHN
IND
USA
USA
IND
RUS
CHN
6
5
5
UK
FRA
GER
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4|
OEMs will only be able to trigger incremental improvements
while innovative step changes will be driven by key suppliers
Supplier driven innovations – Selected examples
3D printing
eTaxi
Fuel Cell
Source: Roland Berger
Presentation_ILA_27_10_2014_ENG.PPTX
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