DO-IT-YOURSELF PROJECT: CHILD’S PICNIC TABLE Skill Level: Advanced Children love sitting at their own picnic table, especially one that’s been stained with their favorite colors. TOOLS NEEDED: HARDWARE / SUPPLIES: • • • • • • ¼" x 2 ½" Exterior Carriage Bolts (12) • ¼" Exterior Flat Washers (12) • ¼" Exterior Hex Nuts (12) •#8 x 2" Deck Screws (20) •#8 x 3 ½" Galvanized Screws (4) • " Drill Bit for Carriage Bolts ⅝16 • ⅛" Bit for Pre-drilling Screw Holes • 80 Grit Sandpaper • Protractor • Measuring Tape • Clamps • Combination Square • Olympic® MAXIMUM® Exterior Stain Semi-Transparent or Solid Color • Olympic Premium Deck Cleaner • Pump-Style Garden Sprayer • Paint Brush • Gloves & Safety Glasses Drill Saw Hammer Screwdriver Socket Wrench Picnic Table is stained with Olympic Maximum Solid Color Stain (Colors: Gray Slate and Amsterdam) IMPORTANCE OF CLEANING THE WOOD To remove dirt and contaminants that may have accumulated on the wood, first clean it with Olympic Deck Cleaner – this is true for both new and old wood. Cleaning the wood before staining allows for better stain penetration and maximum durability. After cleaning, allow the wood to dry and then cut it down to size. MATERIALS NEEDED Lumber (pressure-treated) • 1 Board: 8' Pressure-Treated Lumber (1 x 4) • 1 Board: 10' Pressure-Treated Lumber (2 x 4) • 1 Board: 8' Pressure-Treated Lumber (1 x 6) • 1 Board: 10' Pressure-Treated Lumber (1 x 6) CUT LIST: PIECE DESCRIPTION LUMBER SIZE CUT SIZE / QTY FROM BOARD A Legs 1x4 Cut 4: 23 ½" pieces 8' 1 x 4 B Cross Top Supports 2x4 Cut 2: 15 ⅞" pieces 10' 2 x 4 C Cross Seat Supports 2x4 Cut 2: 32" pieces 10' 2 x 4 D Brace / Spreader 2x4 Cut 1: 24" piece 10' 2 x 4 E Table Boards 1x6 Cut 3: 35 ½" pieces 10' 1 x 6 F Seat Boards 1x6 Cut 2: 35 ½" pieces 8' 1 x 6 1 Board Tip: If you are staining the seat boards (F) or table boards (E) a different color than the rest of the table, stain them before attaching. These How-To instructions are provided for informational purposes only. The information contained in Olympic How-To videos and instructions is intended to provide guidance to do-it-yourself projects. Olympic assumes no responsibility for the accuracy of the information herein and disclaims any liability for omissions, errors or the outcome of any project. The viewer/reader must always use proper safety precautions and exercise caution when taking on any project. If there is any question or doubt in regards to any element of a project, please consult with a licensed professional. Please read and observe all the warnings and precautionary information on the product labels. Material Safety Data Sheets are available through our retailer, web site, or by calling 1-800-426-6306. ©2012 PPG Architectural Finishes, Inc. All rights reserved. Olympic and Maximum are registered trademarks of PPG Architectural Finishes, Inc. www.olympic.com 1 DO-IT-YOURSELF PROJECT: CHILD’S PICNIC TABLE Picnic Table Board Cuts: Long Sides (A): 1. For the legs (A), cut parallel angles off both ends of each of the four 1 x 4’s. (Figure 2) E 2. Pre-drill 5∕16” holes across the surface of the leg (A) for the carriage bolts - carefully measure from the top right corner and over to the left to the specific measurements in the drawing. a. 1st hole: 8” from the right and 1 ¾” from the top. b. 2nd hole: 10” from the right and 1 ¾” from the top. c. 3rd hole: 20 ½” from the right and 1 ⅝” from the top. d. Reapeat these holes for the other 3 legs (A) B C A F Top Supports (B) and Seat Supports (C): FIGURE 1 (NOT TO SCALE) 3. For safety, angle cut the sharp corners off of one side of each of the supports. For the top supports (B) measure 1” from each corner and cut two 45° angles. For the seat supports (C) measure 1 ¾” from each corner and cut two 45° angles. 4. For each top support (B), pre-drill 2 holes. Measure 4 ⅛” from the ends and 1 ⅝” from the top (uncut edge). (Figure 3) 20 2 ” 2” 1 ” 5. For each seat support (C), pre-drill four holes. Measure from each end. (Figure 3) a. 1st hole: 6 ½” from the end and 2 ½” from the top (uncut edge). b. 2nd hole: 7 ½” from the end and ¾” from the top (uncut edge). A 1x 4 23 ” FIGURE 2 4 B 2x 4 1” 7. Place the two legs (A) on top of the supports (B/C) and align the pre-drilled holes. Make sure that the 30° edge is flush with the edge of the top support (B). 9. Repeat these steps for the other two legs (A) and supports (B/C) 8” 1 ” 6. On a flat surface, lay one top support (B) above a seat support (C) with the angle cuts of both pieces on the bottom. (Figure 4) 8. Attach the legs (A) to the supports (B/C) with the carriage bolts. Use a wrench to lightly secure the bolts with washers and nuts. ” 45° 15 ” 1” C 2x 4 1 ” 45° ” ” 1 ” 6 2 ” ” 32” FIGURE 3 B C A FIGURE 4 2 DO-IT-YOURSELF PROJECT: CHILD’S PICNIC TABLE Center Brace (D): B 10. Attach the center brace (D) to the assembled side supports (A/B/C). Pre-drill two holes through the center of each top support (B) and into the ends of the center brace (D). D Note: Make sure the legs (A) are on the outside and that the brace (D) is flush with the edge of the top support (B). (Figure 5) C Tip: Clamp and assembled side to your work surface for ease of drilling FIGURE 5 Table Top Boards: A 11. Stand the table upright to attach the table top boards (E). (Figure 6) 12. Center the middle table top board (E) across the top supports (B), leaving an equal overhang on both ends. Pre-drill two holes on each end through the table top board (E) and into the top supports (B); attach with deck screws. 45o Angle 13. Cut two 45° angles from one side of the remaining top boards (E). Place the other table boards (E) on each side of the center board (E) with the cut angles on the outside. E B 14. Pre-drill two holes on each end of the boards (E), through the table top board (E) and into the top supports (B); attach with deck screws. Be sure that all holes are in a straight line. C Tip: A combination square can be used as a straight edge. Seat Boards: FIGURE 6 A 15. For safety, cut a 45° angle off all 4 edges of each seat board (F). 16. Place the seat boards (F) across the seat supports (C), leaving about a 1” overhang over the seat supports (C), aligning them with the table top boards (E). (Figure 7) 17. Pre-drill two holes through each end of the seat boards (F) and into the seat supports below (C). Finishing: E B 45o Angle 18. Sand rough edges in preparation for staining. 19. Apply Olympic MAXIMUM Semi-Transparent or Solid Color Stain according to label instructions. ® 20. Allow 24 hours to dry. ® C A F FIGURE 7 3
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