WELESGARD SOLUTIONS FOR FLOORS, WALLS AND CEILINGS WG-WELEFLOOR PRODUCTS RANGE WG-WELEFLOOR - SOLUTIONS FOR EVERYONE Food & Beverage • • • • • • Meat, fish & poultry Cheese & dairy Bakeries Wineries & breweries Distilleries, juice & beverage Frozen and snack foods • Thermal shock areas (up to 220°C) • Cold stores and freezers • Packaging areas • Laboratories Retail & Commercial, Hospitality & Restaurant • • • • • • Malls & supermarkets Boutiques & showrooms Hotels, resorts & SPA Bars, restaurants, food courts Cinemas & theaters Concert halls & dance floors • • • • • Arenas and stadiums Offices & apartments Kitchens Halls and corridors Bathroom and toilets Car Parks • • • • • • Exposed decks Intermediate decks Below ground decks Decks over residential or commercial facilities Ramps Turning circles WG-WELEFLOOR - SOLUTIONS FOR EVERYONE Engineering & Manufacturing Warehousing Healthcare & Pharmaceutical manufacturing areas, workshops, packaging areas, garages, etc. storage areas, loading areas, forklift charging rooms, etc. hospitals, patient rooms, procedure rooms, laboratories, etc. Stadiums & Arenas Education & Sport Landscape spectator terraces, vomitories, stairways, changing rooms etc. classrooms, labs, campuses, sports arenas, swimming pool decks, gyms etc. walking areas, bike paths, child playgrounds, gardens, areas around trees etc. WG-WELEFLOOR - SOLUTIONS FOR EVERYONE Thermal shock resistant (operated from -40°C to 150°C) Wide range of colors and decorative effects Chemical resistant Impact and abrasion resistant Durable Seamless WG-WELEFLOOR SYSTEMS ARE: Antibacterial Sunlight and ultra-violet light resistant Fast and even ultra fast cured Non-slip Compliant with hygiene and food industry requirements Reduce risk of osmosis WG-WELEFLOOR - SOLUTIONS FOR EVERYONE I. II. Primers V. Multi-layer systems • WG-Flooroof Primer SF • WG-Welefloor EML • WG-Flooroof Primer Humidity • WG-Welefloor EML WB Adhesive • WG-Sulafloor SL & ML • WG-Flooroof Adhesive VI. Self-leveling systems • WG-Welefloor PSL III. Sealers • WG-Welefloor PU Sealer • WG-Welefloor PSL Flex • WG-Welefloor EP Sealer • WG-Welefloor ESL • WG-Welefloor ESL WB IV. Coatings • WG-Sulafloor SL & ML 1K solvent based aliphatic polyurethanes • WG-Sulacover HB VII. Polyurea hot-spray systems • WG-Welefloor Polyurea 1K solvent based aromatic polyurethanes • WG-Welefloor PC VIII. Cement-resin screeds 2K water based aliphatic polyurethanes • WG-Welefloor CemPUR • WG-Welefloor PC WB • WG-Welecem • WG-Welefloor PC WB Mat IX. Antibacterial systems Water based epoxy • WG-Welefloor AB EC • WG-Welefloor EC WB • WG-Welefloor AB PC (Semi gloss & Mat) 2K aliphatic polyspartic • WG-Welefloor AB ESL • WG-Sulafloor • WG-Sulafloor HS X. Fiberglass mesh • WG-Welemesh TREATMENT AND DETAILING CONCRETE REPAIRS CRACK REPAIRS WG-Welecem with quartz sand OR WG-Flooroof Primer SF with quartz sand WG-Weleseal MM – 1K, medium modulus, PU construction sealant / putty COVING FORMATION JOINTS TREATMENT Blister Self-adhesive butyl rubber tape PLUS WG-Welecem De-lamination Joint Backing Rod PLUS WG-Weleseal LM – 1K, low modulus, PU construction sealant PRIMERS, ADHESIVES AND ADDITIONAL MEASURES The primer is selected depending on the environment, the condition of the substrate in accordance with the following table: TYPE OF SUBSTRATE WG-Flooroof Primer SF WG-Flooroof Primer Humidity WG-Flooroof Adhesive RECOMMENDED ADDITIONAL MEASURES WG-Welemesh WG-Welecem • Dry porous concrete Smooth concrete Slightly wet concrete Dump or “green” concrete Ceramic or vitrified tile Terrazzo Granite Marble Existing coating Composite • Brickwork Recommended primer • Alternative primer Primer used only with additional measures PRIMERS, ADHESIVES AND ADDITIONAL MEASURES HUMIDITY PRIMER FOR POROUS SUBSTRATES WG-Flooroof Primer SF – two-component, 100% solids, epoxy primer for dry porous substrates. It most compatible with polyurethane, polyaspartic, polyurea and 100% solids epoxy systems. ADHESIVE FOR NON-POROUS SMOOTH SUBSTRATES WG-Flooroof Adhesive – one-component, non-forming film, polyurethane adhesive (primer) for non-porous smooth substrates. It most compatible with polyurethane, polyaspartic and polyurea systems. HUMIDITY PRIMER FOR SLIGHTLY WET SUBSTRATES WG-Flooroof Primer Humidity – two-component, water based, epoxy primer for porous substrates with moisture content greater then 4%. It most compatible with water based epoxy systems. NOTE: WG-Flooroof Primer Humidity does not work where there is moisture coming from phreatic water or capillarity, with a pressure greater than 1,5 N/mm2. In this case recommended using WG-Welecem. MOISTURE BARRIER FOR WET SUBSTRATES WG-Welecem – three-component epoxy-cement screed used as Moisture Barrier for green concrete or wet substrate, and also where there is moisture coming from phreatic water or capillarity to prevent blistering and delamination. Blistering De-lamination REPAIRS OF FLOORS WITHOUT REMOVING EXISTING FINISHES For existing floors with smooth finishes such as ceramic tiles, granite, marble, terrazzo, coating etc. or for substrates extremely saturated with oils or fats recommended to apply WG-Welemesh system. WG-Welemesh system – a mechanically anchored reinforcing fibreglass mesh which provides a sound base for subsequent layers of resins flooring or resin-cement screeds. TYPES OF WELESGARD FLOORINGS Welesgard has 6 types of floorings: № TYPE 1 Sealer systems 2 Coating systems 3 Self-leveling systems 4 Multi-layer systems Polyurea hot-sprayed systems Cement-polyurethane 6 screed systems 5 DESCRIPTION DUTY TYPICAL THICKNESS Transparent dust proof systems. Applied in one or two LD up to 150 µm coats. Thin-film coating systems available in a variety of colors and LD/MD 150-500 µm decorative effects. Applied in two or more coats. High-build flow-applied systems available in a variety of colors and decorative effects. Applied in one coats. It can be MD/HD 1-6 mm over coated with topcoat. High-build aggregate dressed systems based on multiple HD 2-4 mm layers of flow- applied floorings. Polyurea waterproof ultra heave duty hot-sprayed systems. UHD 1,5-3 mm Applied in one coats. It can be over coated with topcoat. Cement-polyurethane ultra heave duty self-leveling UHD 2-10 mm systems. Applied in one coats. TYPE AND DEGREE OF TRAFFIC: Light duty (LD) Medium duty (MD) Heavy duty (HD) Ultra heavy duty (UHD) - light foot traffic, occasional rubber tyred vehicles. - regular foot traffic, frequent fork lift truck traffic, occasional hard plastic-wheeled trolleys. - constant fork lift truck traffic, hard plastic wheeled trolleys, some impact. - severe heavily loaded traffic and impact. SEALER SYSTEMS WG-WELEFLOOR EP SEALER – two-component, water based, gloss, epoxy sealer WG-WELEFLOOR PU SEALER – one-component, solvent based, aromatic, polyurethane sealer Key benefits: • Transparent dust proof systems • Cost effective high-performance solution • Suitable as primer and top coat • Deep penetrating into porous substrates • Bonding the concrete and gives it strength Typical use areas: Sealing of concrete floor in: • Warehouses • Car parks • Workshops COATING SYSTEMS 1 SYSTEM BUILD-UP 3 2 COATING NAME DESCRIPTION 1. 2. 3. Substrate Suitable Primer (1 or 2 layers). Coatings (1 or 2 layers) Total thickness 150-500 µm Broadcasting: • Neutral or colored quartz • Colored chips • Transparent glass beads • Corundum KEY BENEFITS DUTY WG-SULACOVER HB 1K, solvent based, aliphatic PU Fast drying (12-24 h), flexible, excellent abrasion and weathering resistance, excellent color and UV stability MD WG-WELEFLOOR PC 1K, solvent based, aromatic, PU Fast drying (12-24 h), cost-effective, high abrasion resistance, suitable only for indoor use (not UV-stable) MD WG-WELEFLOOR PC WB 2K, water based, aliphatic PU Cost-effective, high abrasion resistance, high color and UV stability, available in semi gloss and mat version LD Waterproof but vapour permeable, high chemical and abrasion resistance, suitable only for indoor use (not UV-stable) LD WG-WELEFLOOR EC WB Water based epoxy WG-SULAFLOOR 2K, hand-applied, polyaspartic WG-SULAFLOOR HS 2K, hot-spray applied, polyaspartic Ultra fast drying (15-60 min), excellent abrasion and weathering resistance, excellent color and UV stability MD MD COATING SYSTEMS TECHNOLOGY BENEFITES: Avoid dust proof Hygienic and liquid-tight Abrasion and scratch resistance (much higher than for other technologies or paints) Available in wide range of colors and decorative effects Suitable for use with anti-slip media Extreme color and UV stability Fast and ultra fast drying Indoor and outdoor application TYPICAL USE AREAS: Decorative flooring for: • Retail & Commercial • Education & Sport • Offices & Homes Protective flooring for: • Warehouses • Car parks • Workshops Boutique in mall (Italy) SELF-LEVELING SYSTEMS 1 SYSTEM BUILD-UP 4 3 2 SELF-LEVELING RESIN NAME 1. 2. 3. 4. DESCRIPTION Substrate Suitable Primer (1 or 2 layers). Self-leveling resin (1 layers) Coating (1 or 2 layers). Used optional * * Increased resistance to scratching and wear and protect from UV KEY BENEFITS TYPICAL USE AREAS Total thickness 1-6 mm THICKNESS DUTY WG-WELEFLOOR PSL 2K, 100% solids, rigid, aromatic PU • Extreme impact resistance • Industrial floors 2-6 mm MD/HD WG-WELEFLOOR PSL FLEX 2K, 100% solids, flexible, aromatic PU • Flexible (Crack Bridging) • High aesthetic • Commercial floors • Homes & Residences 2-6 mm MD/HD WG-WELEFLOOR ESL 100% solids, rigid, epoxy • High chemical resistance • Engineering & • Good abrasion and Manufacturing scratch resistance • Healthcare & Pharmaceutical 2-3 mm HD WG-WELEFLOOR ESL WB Water borne, rigid, epoxy • Waterproof but vapour permeable • Cost-effective • Good abrasion and scratch resistance • Warehouses • Car parks 2-3 mm HD WG-SULAFLOOR SL & ML 100% solids, polyaspartic • • • • • Commercial floors • Homes & Residences 1-2 mm MD High aesthetic High gloss Ultra fast drying Chemical resistance SELF-LEVELING SYSTEMS TECHNOLOGY BENEFITES: TYPICAL USE AREAS: Smooth effect Fast application Fast and ultra fast drying Minimum odor (solvent free or water borne) Good chemical resistance High abrasion and scratch resistance High Impact resistance High compression strength Indoor and outdoor application Chemical factory Decorative flooring for: • Retail & Commercial • Education & Sport • Offices & Homes Protective flooring for: • Engineering & Manufacturing • Healthcare & Pharmaceutical • Warehouses • Car parks • Workshops Sports center Store Bathroom Boutique in mall (Italy) Car park deck Sports shop Corridors and stairways in building DECORATIVE FLOOR CHIPS Light Sprinkle Med. Broadcast Heavy Broadcast Full Broadcast Approx. 20 grams per 1sq. m Approx. 40 grams per 1sq. m Approx. 60-80 grams per 1sq. m Approx. 500 grams per 1sq. m MULTI-LAYERS SYSTEMS 1 2 SYSTEM BUILD-UP 6 5 4 3 1. 2. 3. 4. 5. 6. Substrate Primer: clear Multi-Layer resin Broadcasting: natural quartz sand Base layer: Multi-Layer resin mixed with quartz sand Broadcasting: natural or colored quartz sand Finishing: clear or pigmented Multi-Layer resin Total thickness 2-4 mm NOTE: The same product is used both as a primer, base coat and finish coat. MULTI-LAYER RESIN NAME DESCRIPTION KEY BENEFITS TYPICAL USE AREAS • Excellent mechanical • Industrial floors and chemical resistance • Only indoor used THICKNESS DUTY 2-4 mm HD WG-WELEFLOOR EML 100% solids, epoxy WG-WELEFLOOR EML WB Water borne epoxy • Vapour permeable • Commercial floors • Excellent mechanical and chemical resistance • Only indoor used 2-4 mm HD WG-SULAFLOOR SL & ML 100% solids, polyaspartic • Industrial floors • Ultra fast drying • Excellent mechanical • Commercial floors and chemical resistance • Indoor and outdoor used 2-4 mm HD MULTI-LAYERS SYSTEMS TECHNOLOGY BENEFITES: Cost-effective solution The same product is used both as a primer, base coat and finish coat. Fast and ultra fast drying Minimum odor (solvent free or water borne) Excellent chemical resistance Excellent abrasion and scratch resistance Strong adhesion to the substrate Maximum anti-slip safety Indoor and outdoor application Fishing warehouse Warehouses: • High traffic loading area • Storage area deckcollection • Car Zonepark for pallet TYPICAL USE AREAS: Decorative flooring for: • Retail & Commercial • Offices & Homes • Healthcare & Pharmaceutical Protective flooring for: • Factories • Warehouses • Car parks • Chemical Industries • Slaughterhouses • Workshops Office Residential parking Residence room COLORED QUARTZ SAND Mixed colored quartz Monochrome colored quartz KEY BENEFITS: Decorative & visually pleasing Wide range of colors (for monochrome colored quartz) Wide range of color combinations (for mixed colored quartz) Hard wearing Anti-skid surfaces POLYUREA HOT-SPRAY SYSTEMS 1 SYSTEM BUILD-UP 4 3 2 1. 2. 3. 4. Substrate Suitable Primer (1 or 2 layers). WG-WELEFLOOR POLYUREA (1 layers) Coating (1 or 2 layers). Used optional * * For UV protection Total thickness 1,5-3 mm Ultra Heavy Duty WG-WELEFLOOR POLYUREA ̶ 2K, 100% solids, hot-spray applied, elastomeric coatings which combine extreme application properties such as ultra fast curing, even at temperatures well below 0°C, with exceptional physical and chemical properties. TECHNOLOGY BENEFITES: Ultra fast drying, and as a result: a) One-coat system with layer thickness of several millimeters is cured within several seconds b) Can be sprayed on sloped (and even vertical) surfaces without drip or run formation c) Foot traffic can resume within 30 seconds Excellent waterproofing properties Excellent chemical resistance Excellent physical properties, including tensile strength, tear strength and elongation (crack bridging) High temperature resistance (from -60°C up to +220°C, short-term up to +260°C) Excellent adhesion to substrate 100 % solids. Minimum odors Crack bridging Elongation > 350% Tensile Strength > 20% Tensile Strength > Bond To Deck POLYUREA HOT-SPRAY SYSTEMS TYPICAL USE AREAS: Food & Beverage • Meat, fish & poultry • Cheese & dairy • Bakeries • Wineries & breweries • Distilleries, juice & beverage • Frozen and snack foods • Thermal shock areas (up to 220°C) • Cold stores and freezers • Packaging areas • Laboratories Animal Husbandry • Chicken coops • Cow Sheds, • Horse Stable, • Piggeries etc. Chemical Industries Stadiums & Arenas • Vomitories and stairways Car Parks • Exposed decks Pulp & Paper Industry Engineering & Manufacturing CEMENT-POLYURETHANE SCREED SYSTEMS SYSTEM BUILD-UP 3 2 1 1. 2. 3. Substrate Suitable Primer (1 or 2 layers). WG-WELEFLOOR CemPUR (1 layers) Total thickness 2-10 mm Ultra Heavy Duty WG-WELEFLOOR CemPUR ̶ 3K, cement-polyurethane ultra have duty screed especially designed for Food & Beverage industries and other extreme service conditions. TECHNOLOGY BENEFITES: High temperature resistance (from -40°C up to +150°C) Extreme chemical resistance Extreme abrasion resistance Maximum anti-slip safety Solvent free. Minimum odors High Impact resistance High compression strength Fast application in one step Fast drying TYPICAL USE AREAS: Food & Beverage • Wet or dry process areas • Thermal shock areas • Cold stores and freezers Chemical Industries Laboratories Kitchens Workshops ANTIBACTERIAL SYSTEMS Sanitary flooring for health, Food & Beverage, Healthcare & Pharmaceutical industries... SELF-LEVELING: WG-WELEFLOOR AB ESL - 100% solids, epoxy self-leveling High chemical resistance, good abrasion and scratch resistance COATINGS: WG-WELEFLOOR AB EC – water based epoxy with antibacterial and antifungal properties Waterproof but vapour permeable, high chemical and abrasion resistance, not UV-stable WG-WELEFLOOR AB PC – 2K, water based, aliphatic PU coating with antibacterial and antifungal properties Cost-effective, high abrasion resistance, high color and UV stability, available in semi gloss and mat version. «Rheinheim SA» is Welesgard® trademark owner and international distributor. Rue de la Servette 93 1202 Geneva SWITZERLAND Tel.: +41 22 501 7327 [email protected] www.welesgard.com
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