Flooring solutions

WELESGARD SOLUTIONS FOR
FLOORS, WALLS AND CEILINGS
WG-WELEFLOOR PRODUCTS RANGE
WG-WELEFLOOR - SOLUTIONS FOR EVERYONE
Food & Beverage
•
•
•
•
•
•
Meat, fish & poultry
Cheese & dairy
Bakeries
Wineries & breweries
Distilleries, juice & beverage
Frozen and snack foods
• Thermal shock areas (up to
220°C)
• Cold stores and freezers
• Packaging areas
• Laboratories
Retail & Commercial, Hospitality & Restaurant
•
•
•
•
•
•
Malls & supermarkets
Boutiques & showrooms
Hotels, resorts & SPA
Bars, restaurants, food courts
Cinemas & theaters
Concert halls & dance floors
•
•
•
•
•
Arenas and stadiums
Offices & apartments
Kitchens
Halls and corridors
Bathroom and toilets
Car Parks
•
•
•
•
•
•
Exposed decks
Intermediate decks
Below ground decks
Decks over residential or commercial facilities
Ramps
Turning circles
WG-WELEFLOOR - SOLUTIONS FOR EVERYONE
Engineering & Manufacturing
Warehousing
Healthcare & Pharmaceutical
manufacturing areas, workshops,
packaging areas, garages, etc.
storage areas, loading areas,
forklift charging rooms, etc.
hospitals, patient rooms, procedure
rooms, laboratories, etc.
Stadiums & Arenas
Education & Sport
Landscape
spectator terraces, vomitories,
stairways, changing rooms etc.
classrooms, labs, campuses,
sports arenas, swimming pool
decks, gyms etc.
walking areas, bike paths, child
playgrounds, gardens, areas around
trees etc.
WG-WELEFLOOR - SOLUTIONS FOR EVERYONE
Thermal shock resistant
(operated from -40°C to
150°C)
Wide range of
colors and
decorative
effects
Chemical
resistant
Impact and abrasion
resistant
Durable
Seamless
WG-WELEFLOOR
SYSTEMS ARE:
Antibacterial
Sunlight and
ultra-violet
light resistant
Fast and even
ultra fast cured
Non-slip
Compliant with
hygiene and food
industry
requirements
Reduce risk of
osmosis
WG-WELEFLOOR - SOLUTIONS FOR EVERYONE
I.
II.
Primers
V.
Multi-layer systems
• WG-Flooroof Primer SF
• WG-Welefloor EML
• WG-Flooroof Primer Humidity
• WG-Welefloor EML WB
Adhesive
• WG-Sulafloor SL & ML
• WG-Flooroof Adhesive
VI. Self-leveling systems
• WG-Welefloor PSL
III. Sealers
• WG-Welefloor PU Sealer
• WG-Welefloor PSL Flex
• WG-Welefloor EP Sealer
• WG-Welefloor ESL
• WG-Welefloor ESL WB
IV. Coatings
• WG-Sulafloor SL & ML
1K solvent based aliphatic polyurethanes
• WG-Sulacover HB
VII. Polyurea hot-spray systems
• WG-Welefloor Polyurea
1K solvent based aromatic polyurethanes
• WG-Welefloor PC
VIII. Cement-resin screeds
2K water based aliphatic polyurethanes
• WG-Welefloor CemPUR
• WG-Welefloor PC WB
• WG-Welecem
• WG-Welefloor PC WB Mat
IX. Antibacterial systems
Water based epoxy
• WG-Welefloor AB EC
• WG-Welefloor EC WB
• WG-Welefloor AB PC (Semi gloss & Mat)
2K aliphatic polyspartic
• WG-Welefloor AB ESL
• WG-Sulafloor
• WG-Sulafloor HS
X.
Fiberglass mesh
• WG-Welemesh
TREATMENT AND DETAILING
CONCRETE REPAIRS
CRACK REPAIRS
WG-Welecem with quartz sand OR
WG-Flooroof Primer SF with quartz sand
WG-Weleseal MM – 1K, medium modulus, PU
construction sealant / putty
COVING FORMATION
JOINTS TREATMENT
Blister
Self-adhesive butyl rubber tape PLUS
WG-Welecem
De-lamination
Joint Backing Rod PLUS
WG-Weleseal LM – 1K, low modulus, PU
construction sealant
PRIMERS, ADHESIVES AND ADDITIONAL MEASURES
The primer is selected depending on the environment, the condition of the substrate in accordance with the
following table:
TYPE OF SUBSTRATE
WG-Flooroof
Primer SF
WG-Flooroof
Primer Humidity
WG-Flooroof
Adhesive
RECOMMENDED
ADDITIONAL MEASURES
WG-Welemesh WG-Welecem
•
Dry porous concrete
Smooth concrete
Slightly wet concrete
Dump or “green” concrete
Ceramic or vitrified tile
Terrazzo
Granite
Marble
Existing coating
Composite
•
Brickwork
Recommended primer
• Alternative primer
Primer used only with additional measures
PRIMERS, ADHESIVES AND ADDITIONAL MEASURES
HUMIDITY PRIMER FOR POROUS SUBSTRATES
WG-Flooroof Primer SF – two-component, 100% solids, epoxy primer for dry porous substrates. It most
compatible with polyurethane, polyaspartic, polyurea and 100% solids epoxy systems.
ADHESIVE FOR NON-POROUS SMOOTH SUBSTRATES
WG-Flooroof Adhesive – one-component, non-forming film, polyurethane adhesive (primer) for non-porous
smooth substrates. It most compatible with polyurethane, polyaspartic and polyurea systems.
HUMIDITY PRIMER FOR SLIGHTLY WET SUBSTRATES
WG-Flooroof Primer Humidity – two-component, water based, epoxy primer for porous substrates with moisture
content greater then 4%. It most compatible with water based epoxy systems.
NOTE: WG-Flooroof Primer Humidity does not work where there is moisture coming from phreatic water or
capillarity, with a pressure greater than 1,5 N/mm2. In this case recommended using WG-Welecem.
MOISTURE BARRIER FOR WET SUBSTRATES
WG-Welecem – three-component epoxy-cement screed
used as Moisture Barrier for green concrete or wet
substrate, and also where there is moisture coming from
phreatic water or capillarity to prevent blistering and delamination.
Blistering
De-lamination
REPAIRS OF FLOORS WITHOUT REMOVING EXISTING FINISHES
For existing floors with smooth finishes such as ceramic tiles, granite, marble, terrazzo, coating etc. or for
substrates extremely saturated with oils or fats recommended to apply WG-Welemesh system.
WG-Welemesh system – a mechanically anchored reinforcing fibreglass mesh which provides a sound base for
subsequent layers of resins flooring or resin-cement screeds.
TYPES OF WELESGARD FLOORINGS
Welesgard has 6 types of floorings:
№
TYPE
1 Sealer systems
2 Coating systems
3 Self-leveling systems
4 Multi-layer systems
Polyurea hot-sprayed
systems
Cement-polyurethane
6
screed systems
5
DESCRIPTION
DUTY
TYPICAL
THICKNESS
Transparent dust proof systems. Applied in one or two
LD
up to 150 µm
coats.
Thin-film coating systems available in a variety of colors and
LD/MD 150-500 µm
decorative effects. Applied in two or more coats.
High-build flow-applied systems available in a variety of
colors and decorative effects. Applied in one coats. It can be MD/HD 1-6 mm
over coated with topcoat.
High-build aggregate dressed systems based on multiple
HD
2-4 mm
layers of flow- applied floorings.
Polyurea waterproof ultra heave duty hot-sprayed systems.
UHD 1,5-3 mm
Applied in one coats. It can be over coated with topcoat.
Cement-polyurethane ultra heave duty self-leveling
UHD 2-10 mm
systems. Applied in one coats.
TYPE AND DEGREE OF TRAFFIC:
Light duty (LD)
Medium duty (MD)
Heavy duty (HD)
Ultra heavy duty (UHD)
- light foot traffic, occasional rubber tyred vehicles.
- regular foot traffic, frequent fork lift truck traffic, occasional hard plastic-wheeled
trolleys.
- constant fork lift truck traffic, hard plastic wheeled trolleys, some impact.
- severe heavily loaded traffic and impact.
SEALER SYSTEMS
WG-WELEFLOOR EP SEALER
– two-component, water based, gloss, epoxy
sealer
WG-WELEFLOOR PU SEALER
– one-component, solvent based, aromatic,
polyurethane sealer
Key benefits:
• Transparent dust proof systems
• Cost effective high-performance solution
• Suitable as primer and top coat
• Deep penetrating into porous substrates
• Bonding the concrete and gives it strength
Typical use areas:
Sealing of concrete floor in:
• Warehouses
• Car parks
• Workshops
COATING SYSTEMS
1
SYSTEM BUILD-UP
3
2
COATING NAME
DESCRIPTION
1.
2.
3.
Substrate
Suitable Primer (1 or 2 layers).
Coatings (1 or 2 layers)
Total thickness
150-500 µm
Broadcasting:
• Neutral or colored quartz
• Colored chips
• Transparent glass beads
• Corundum
KEY BENEFITS
DUTY
WG-SULACOVER HB
1K, solvent based,
aliphatic PU
Fast drying (12-24 h), flexible, excellent abrasion and
weathering resistance, excellent color and UV stability
MD
WG-WELEFLOOR PC
1K, solvent based,
aromatic, PU
Fast drying (12-24 h), cost-effective, high abrasion
resistance, suitable only for indoor use (not UV-stable)
MD
WG-WELEFLOOR PC WB
2K, water based,
aliphatic PU
Cost-effective, high abrasion resistance, high color and
UV stability, available in semi gloss and mat version
LD
Waterproof but vapour permeable, high chemical and
abrasion resistance, suitable only for indoor use (not
UV-stable)
LD
WG-WELEFLOOR EC WB Water based epoxy
WG-SULAFLOOR
2K, hand-applied,
polyaspartic
WG-SULAFLOOR HS
2K, hot-spray applied,
polyaspartic
Ultra fast drying (15-60 min), excellent abrasion and
weathering resistance, excellent color and UV stability
MD
MD
COATING SYSTEMS
TECHNOLOGY BENEFITES:
Avoid dust proof
Hygienic and liquid-tight
Abrasion and scratch resistance
(much higher than for other technologies or paints)
Available in wide range of colors and decorative
effects
Suitable for use with anti-slip media
Extreme color and UV stability
Fast and ultra fast drying
Indoor and outdoor application
TYPICAL USE AREAS:
Decorative flooring for:
• Retail & Commercial
• Education & Sport
• Offices & Homes
Protective flooring for:
• Warehouses
• Car parks
• Workshops
Boutique in mall (Italy)
SELF-LEVELING SYSTEMS
1
SYSTEM BUILD-UP
4
3
2
SELF-LEVELING
RESIN NAME
1.
2.
3.
4.
DESCRIPTION
Substrate
Suitable Primer (1 or 2 layers).
Self-leveling resin (1 layers)
Coating (1 or 2 layers). Used optional *
* Increased resistance to scratching and
wear and protect from UV
KEY BENEFITS
TYPICAL USE AREAS
Total thickness
1-6 mm
THICKNESS
DUTY
WG-WELEFLOOR
PSL
2K, 100% solids,
rigid, aromatic PU
• Extreme impact
resistance
• Industrial floors
2-6 mm
MD/HD
WG-WELEFLOOR
PSL FLEX
2K, 100% solids,
flexible, aromatic
PU
• Flexible (Crack
Bridging)
• High aesthetic
• Commercial floors
• Homes & Residences
2-6 mm
MD/HD
WG-WELEFLOOR
ESL
100% solids,
rigid, epoxy
• High chemical resistance • Engineering &
• Good abrasion and
Manufacturing
scratch resistance
• Healthcare &
Pharmaceutical
2-3 mm
HD
WG-WELEFLOOR
ESL WB
Water borne,
rigid, epoxy
• Waterproof but vapour
permeable
• Cost-effective
• Good abrasion and
scratch resistance
• Warehouses
• Car parks
2-3 mm
HD
WG-SULAFLOOR
SL & ML
100% solids,
polyaspartic
•
•
•
•
• Commercial floors
• Homes & Residences
1-2 mm
MD
High aesthetic
High gloss
Ultra fast drying
Chemical resistance
SELF-LEVELING SYSTEMS
TECHNOLOGY BENEFITES:
TYPICAL USE AREAS:
Smooth effect
Fast application
Fast and ultra fast drying
Minimum odor (solvent free or water borne)
Good chemical resistance
High abrasion and scratch resistance
High Impact resistance
High compression strength
Indoor and outdoor application
Chemical factory
Decorative flooring for:
• Retail & Commercial
• Education & Sport
• Offices & Homes
Protective flooring for:
• Engineering & Manufacturing
• Healthcare & Pharmaceutical
• Warehouses
• Car parks
• Workshops
Sports center
Store
Bathroom
Boutique in mall (Italy)
Car park deck
Sports shop
Corridors and stairways
in building
DECORATIVE FLOOR CHIPS
Light Sprinkle
Med. Broadcast
Heavy Broadcast
Full Broadcast
Approx. 20 grams
per 1sq. m
Approx. 40 grams
per 1sq. m
Approx. 60-80 grams
per 1sq. m
Approx. 500 grams
per 1sq. m
MULTI-LAYERS SYSTEMS
1
2
SYSTEM BUILD-UP
6
5
4
3
1.
2.
3.
4.
5.
6.
Substrate
Primer: clear Multi-Layer resin
Broadcasting: natural quartz sand
Base layer: Multi-Layer resin mixed with
quartz sand
Broadcasting: natural or colored quartz
sand
Finishing: clear or pigmented
Multi-Layer resin
Total thickness
2-4 mm
NOTE: The same product is used both as a
primer, base coat and finish coat.
MULTI-LAYER
RESIN NAME
DESCRIPTION
KEY BENEFITS
TYPICAL USE AREAS
• Excellent mechanical
• Industrial floors
and chemical resistance
• Only indoor used
THICKNESS
DUTY
2-4 mm
HD
WG-WELEFLOOR
EML
100% solids,
epoxy
WG-WELEFLOOR
EML WB
Water borne epoxy • Vapour permeable
• Commercial floors
• Excellent mechanical
and chemical resistance
• Only indoor used
2-4 mm
HD
WG-SULAFLOOR
SL & ML
100% solids,
polyaspartic
• Industrial floors
• Ultra fast drying
• Excellent mechanical
• Commercial floors
and chemical resistance
• Indoor and outdoor used
2-4 mm
HD
MULTI-LAYERS SYSTEMS
TECHNOLOGY BENEFITES:
Cost-effective solution
The same product is used both as a primer, base
coat and finish coat.
Fast and ultra fast drying
Minimum odor (solvent free or water borne)
Excellent chemical resistance
Excellent abrasion and scratch resistance
Strong adhesion to the substrate
Maximum anti-slip safety
Indoor and outdoor application
Fishing warehouse
Warehouses:
• High traffic loading area
• Storage area
deckcollection
• Car
Zonepark
for pallet
TYPICAL USE AREAS:
Decorative flooring for:
• Retail & Commercial
• Offices & Homes
• Healthcare & Pharmaceutical
Protective flooring for:
• Factories
• Warehouses
• Car parks
• Chemical Industries
• Slaughterhouses
• Workshops
Office
Residential parking
Residence room
COLORED QUARTZ SAND
Mixed colored quartz
Monochrome colored quartz
KEY BENEFITS:
Decorative & visually pleasing
Wide range of colors
(for monochrome colored quartz)
Wide range of color combinations
(for mixed colored quartz)
Hard wearing
Anti-skid surfaces
POLYUREA HOT-SPRAY SYSTEMS
1
SYSTEM BUILD-UP
4
3
2
1.
2.
3.
4.
Substrate
Suitable Primer (1 or 2 layers).
WG-WELEFLOOR POLYUREA (1 layers)
Coating (1 or 2 layers). Used optional *
* For UV protection
Total thickness
1,5-3 mm
Ultra Heavy Duty
WG-WELEFLOOR POLYUREA ̶ 2K, 100% solids, hot-spray applied, elastomeric coatings which combine
extreme application properties such as ultra fast curing, even at temperatures well below 0°C, with exceptional
physical and chemical properties.
TECHNOLOGY BENEFITES:
Ultra fast drying, and as a result:
a) One-coat system with layer thickness of several millimeters is
cured within several seconds
b) Can be sprayed on sloped (and even vertical) surfaces without
drip or run formation
c) Foot traffic can resume within 30 seconds
Excellent waterproofing properties
Excellent chemical resistance
Excellent physical properties, including tensile strength, tear strength
and elongation (crack bridging)
High temperature resistance (from -60°C up to +220°C, short-term up
to +260°C)
Excellent adhesion to substrate
100 % solids. Minimum odors
Crack bridging
Elongation > 350%
Tensile Strength > 20%
Tensile Strength > Bond To Deck
POLYUREA HOT-SPRAY SYSTEMS
TYPICAL USE AREAS:
Food & Beverage
• Meat, fish & poultry
• Cheese & dairy
• Bakeries
• Wineries & breweries
• Distilleries, juice & beverage
• Frozen and snack foods
• Thermal shock areas (up to 220°C)
• Cold stores and freezers
• Packaging areas
• Laboratories
Animal Husbandry
• Chicken coops
• Cow Sheds,
• Horse Stable,
• Piggeries etc.
Chemical Industries
Stadiums & Arenas
• Vomitories and stairways
Car Parks
• Exposed decks
Pulp & Paper Industry
Engineering & Manufacturing
CEMENT-POLYURETHANE SCREED SYSTEMS
SYSTEM BUILD-UP
3
2
1
1.
2.
3.
Substrate
Suitable Primer (1 or 2 layers).
WG-WELEFLOOR CemPUR (1 layers)
Total thickness
2-10 mm
Ultra Heavy Duty
WG-WELEFLOOR CemPUR ̶ 3K, cement-polyurethane ultra have duty screed especially designed for Food &
Beverage industries and other extreme service conditions.
TECHNOLOGY BENEFITES:
High temperature resistance
(from -40°C up to +150°C)
Extreme chemical resistance
Extreme abrasion resistance
Maximum anti-slip safety
Solvent free. Minimum odors
High Impact resistance
High compression strength
Fast application in one step
Fast drying
TYPICAL USE AREAS:
Food & Beverage
• Wet or dry process areas
• Thermal shock areas
• Cold stores and freezers
Chemical Industries
Laboratories
Kitchens
Workshops
ANTIBACTERIAL SYSTEMS
Sanitary flooring for health, Food & Beverage, Healthcare & Pharmaceutical industries...
SELF-LEVELING:
WG-WELEFLOOR AB ESL - 100% solids, epoxy self-leveling
High chemical resistance, good abrasion and scratch resistance
COATINGS:
WG-WELEFLOOR AB EC – water based epoxy with antibacterial and antifungal properties
Waterproof but vapour permeable, high chemical and abrasion resistance, not UV-stable
WG-WELEFLOOR AB PC – 2K, water based, aliphatic PU coating with antibacterial and antifungal properties
Cost-effective, high abrasion resistance, high color and UV stability, available in semi gloss and mat version.
«Rheinheim SA» is Welesgard® trademark owner
and international distributor.
Rue de la Servette 93
1202 Geneva SWITZERLAND
Tel.: +41 22 501 7327
[email protected]
www.welesgard.com