DRAFT PROGRAM - Alumina Quality Workshop

Program Outline*
SUNDAY 19 APRIL 2015
0100 – 1000
Exhibition Build
1200 - 1600
Exhibitor Move In
1400 – 1900
Speaker Preparation Room Open
1400 – 1900
Registration Desk Open
1800 – 2000
Welcome Reception and Industry Exhibition
Venue: Pavilion 1
Venue: Meeting Room 12
Venue: Level 2
Venue: Pavilion 1
MONDAY 20 APRIL 2015
0730 - 1600
Speaker Preparation Room Open
Venue: Meeting Room 12
0730 - 1700
Registration Desk Open
0800 – 1600
Industry Exhibition Open
0830 – 1010
MONDAY MORNING PLENARY SESSION
0830 – 0835
Welcome, Master of Ceremonies
0835 – 0845
Welcome to Country
0845 – 0850
Welcome, Dr Sharon Eyer, Chair, 10th Alumina Quality Workshop
0850 – 0930
Innovation
Prof Fiona Wood, FRCS, FRACS, AM, Winthrop Professor School of Surgery, The University of Western Australia
0930 - 1000
The Role of Innovation in the Industry’s Future – A Market Growth Perspective
Dr Raymond J Kilmer, Executive Vice President, Alcoa ; Chief Technology Officer, Alcoa Technology Center
1000 - 1010
Questions
1010 - 1040
MORNING TEA
1040 – 1200
MONDAY CONCURRENT SESSIONS
Venue: Level 2
Alumina Quality
Filtration
1040
Smelter Grade Alumina Quality in 40+ Year
Perspective - Where to from Here?
Benny Raahauge, FLSmidth & Co A/S,
DENMARK
Filtration of Pregnant Hot Slurries with Hi-Bar
Filtration - A Key for Innovating the Digestion
Process Using Old Means
Reinhardt Bott, BOKELA GmbH,
GERMANY
1100
Understanding Strength and Microstructure of SGA
Using Nano Indentation and Ultrasound Testing
Hasini Wijayaratne, Light Metals Research Centre,
NEW ZEALAND
New Closure for Leaf Filters
Francois Faure, SEFAR,
FRANCE
*The organising committee reserves the right to alter the program as circumstances dictate
Version 5/12/15 V3
1120
Making the Most of Hydrate Gravity Classifiers
Alain Boivin, Rio Tinto ALCAN,
CANADA
Moisture Reduction and Enhancement of Filtration
Processes for Alumina Trihydrate and Red Mud
Slurrie
John Kildea, Nalco an Ecolab Company,
AUSTRALIA
1140
Optimization of Precipitation Process to Improve
Alumina Quality in China
Nick Qi Wang, Shenyang Aluminum & Magnesium
Engineering & Research Institute Co. Ltd,
CHINA
Size Matters, Weight too - Disc Filter Design for the
Future
Juergen Hahn, BOKELA GmbH,
GERMANY
1200 – 1300
LUNCH
1300 – 1330
MONDAY AFTERNOON PLENARY SESSION
1300 – 1330
Technology and Innovation within the industry – The Future
Alan Cransberg, Chairman and Managing Director, Alcoa
1330 – 1340
Questions
1345 - 1445
MONDAY CONCURRENT SESSIONS
1345
1405
Bayer Process Modelling
Residue Filtration
Laboratory Modelling of Erosion Damage by Vortices
in Slurry Flow
Jie Wu, CSIRO Mineral Resources Flagship,
AUSTRALIA
Observations on Erosion Patterns in Bayer Slurries
Olaf Celliers, Alcoa,
AUSTRALIA
Application of Plate and Frame Pressure Filters to
Red Mud Residue
David Cooling, Alcoa
AUSTRALIA
Votorantim Metais/CBA Bauxite Residue: Challenges
and Solutions
Roberto Seno Junior, Votorantim Metais\CBA,
BRAZIL
Design of the New Filtration Plant for the Disposal of
Bauxite Residues at Hydro's Alunorte Refinery
Lloyd Holliday, Outotec,
UNITED KINGDOM
Further Application of the Generic Gross Error
Detection and Data Reconciliation System for
Alumina Refinery Digestion Process
Michael Lee, Alcoa,
AUSTRALIA
1425
1445 – 1515
AFTERNOON TEA
1515 - 1555
MONDAY CONCURRENT SESSIONS
Bayer Process Modelling
1515
1535
1830 - 2030
Automation Solutions for the Alumina Industry
Neil Freeman, Honeywell,
AUSTRALIA
Dynamic Response of a Plant-Scale Gibbsite
Precipitation Circuit by Simulation
Andrey Bekker, CSIRO,
AUSTRALIA
Cocktail Function
WA Museum, Perth Cultural Centre
*The organising committee reserves the right to alter the program as circumstances dictate
Version 5/12/15 V3
TUESDAY 21 APRIL 2015
0730 - 1700
Speaker Preparation Room Open
0730 - 1700
Registration Desk Open
0800 – 1700
Industry Exhibition Open
0830 – 0930
TUESDAY MORNING PLENARY SESSION
0830 – 0845
Welcome, Master of Ceremonies
0845 – 0915
Why you Need to be Good to run an Alumina Refinery
Dr Stephen Grocott, Chief Advisory, Process Development, Rio Tinto
0915 – 0925
Questions
0930 – 1030
TUESDAY CONCURRENT SESSIONS
0930
0950
1010
Venue: Meeting Room 12
Venue: Level 2
Analytical Advancements
Engineering Technology
Application of Rietveld Refinement-Based Methods
for Quantitative Mineralogy to the Characterisation of
Bauxite Residues
Talitha Santini, The University of Queensland,
AUSTRALIA
Partial Least Square Regression (PLSR) - A New
Alternative XRD Method for Aluminium Industries
Uwe König, PANalytical B.V.,
NETHERLANDS
Demonstration Trial of an Improved Bayer Liquor
Analysis Method
Emmanuel Karakyriakos, Central Chemical Consulting
Pty Ltd, AUSTRALIA
A Novel Low Grade Heat Driven Process to ReConcentrate Process Liquor in Alumina Refineries
Hui Tong Chua, The University of Western Australia,
AUSTRALIA
1030 - 1100
MORNING TEA
1100 - 1220
TUESDAY CONCURRENT SESSIONS
HYDENS (Tm) Technology Solution Performance and
Industrial Applications
Guy Peloquin, Rio Tinto ALCAN,
CANADA
Going FAR (Floating Alumina Refinery) - A Dramatic
Shift in Refinery Design
Bradley Hogan, WorleyParsons,
AUSTRALIA
Analytical Advancements
Engineering Technology
1100
Determination of Humic Type-Substances in Bayer
Process Liquors by Spectrophotometric Method
Elaine Tolentino, BHP Billiton Worsley Alumina Pty. Ltd.,
AUSTRALIA
1120
Study of Ammonia and Acetaldehyde Interference on
a SAW Based Mercury Vapoursensor for Alumina
Refinery Processes
K M Mohibul Kabir, RMIT University,
AUSTRALIA
Utilization of the SmartDiver Probe to Improve
Control of Settlers and Washers in the Bayer Process
Nic Waugh, PLA Process Analysers,
AUSTRALIA
Three Bauxite Types Blend Grinding Optimization:
The Companhia Brasileira De Alumã-Nio Rod-Ball
Grinding Mill
Caio Van Deursen, Votorantim Metais,
BRAZIL
Bauxite Beneficiation Factors
Caio Van Deursen, Votorantim Metais,
BRAZIL
1140
Multi Effect Forced Recirculation Evaporatorsat BHP
Billiton Worsley Alumina
Ronan Le Duff, GEA Process Engineering,
FRANCE
*The organising committee reserves the right to alter the program as circumstances dictate
Version 5/12/15 V3
1200
Detection of Alkali Emissions for Alumina Refineries
Processes
Samuel Ippolito, RMIT University,
AUSTRALIA
Case Study of Rio Tinto Alcan's Alumina Technology
Transfer Approach Applied Successfully to
Hindalco's Greenfield Utkal Refinery in Odissa, India.
Sudhir Kumar, Rio Tinto ALCAN,
INDIA
1220 – 1300
LUNCH
1300 – 1330
TUESDAY AFTERNOON PLENARY SESSION
1300 – 1330
Inclusive Innovation and its Practice in R & D Prof Suresh Bhargava, PhD; DSc; FRACI;FRSC, FTSE,FNAE,Deputy
Pro Vice Chancellor (Int) College of Science, Engineering and Health; Director - Centre of Advanced Materials &
Industrial Chemistry, RMIT University
1330 – 1340
Questions
1345 - 1445
TUESDAY CONCURRENT SESSIONS
1345
1405
1425
Analytical Advancements / Residue Product
Engineering Technology
Comprehensive Study on the Dissolved Ca(OH)2 in
Strongly Alkaline Solutions
Ben Kutus, University of Szeged,
HUNGARY
Demonstration Trials for the Use of ReadyGrit®.
Shelly Attiwell, Alcoa,
AUSTRALIA
Automated Descaling - Further Steps to Remove the
Worker from the Workface
Ian Blevin, WOMA (Australia) Pty Ltd,
AUSTRALIA
Cost Reduction Through Efficient Splitting and
Accurate Sampling of Multi-Phaseflows
Scott Doig, Maxbend Pty Ltd,
AUSTRALIA
ReadyGrit® - Extracting Value from Bauxite Residue
Felicia Lee, Alcoa,
AUSTRALIA
1445 – 1515
AFTERNOON TEA
1515 - 1625
TUESDAY CONCURRENT SESSIONS
1515
1535
1555
1615 -1715
Residue Products
Engineering Technology
Bayer - Flyash Geopolymers: Development and
Application
Evan Jamieson, Alcoa,
AUSTRALIA
Designing with Geosynthetic Clay Liner for Alumina
Residue Storage
Yun Zhou, Alcoa,
USA
Bauxite Reject Dewatering and Disposal
Caio Van Deursen, Votorantim Metais,
BRAZIL
Happy Hour and Photographic Competition
Exhibition. Pavilion 1
Innovations in Design and Operation of Pan Filters for
Improved Product Filtration
Juergen Hahn, BOKELA GmbH,
GERMANY
Advanced Techniques for Removing Ultrafine Solids
From Aluminate Process Liquor
Maxwell Rogers, Australian Process Technology Pty Ltd,
AUSTRALIA
*The organising committee reserves the right to alter the program as circumstances dictate
Version 5/12/15 V3
WEDNESDAY 22 APRIL 2015
0730 - 1700
Speaker Preparation Room Open
0730 - 1700
Registration Desk Open
0800 – 1700
Industry Exhibition Open
0830 – 0930
WEDNESDAY MORNING PLENARY SESSION
0830 – 0845
Welcome, Master of Ceremonies
0845 – 0915
Innovation in Residue – European Perspective – Dr Ronan Courtney, Lecturer, Department of Life Sciences,
University of Limerick, Ireland.
0915 – 0925
Questions
0930 – 1030
WEDNESDAY CONCURRENT SESSIONS
0930
0950
1010
Process Chemistry Additives
Soil Formation in Alkaline Mine Tailings & Processing
Residues
Talitha Santini, The University of Queensland,
AUSTRALIA
Constructed Wetlands for the Remediation of BRDA
Leachate and Run-off
Louise Clune, Aughinish Alumina,
IRELAND
Use of Microbial Indicators in the Assessment of
Bauxite Residue Rehabilitation
Natasha Banning, The University of Western Australia,
AUSTRALIA
Reactions of Lime Under High Temperature Bayer
Digestion Conditions
Peter Smith, CSIRO Mineral Resources Flagship,
AUSTRALIA
Zinc Removal From Bayer Cycle by Elemental Sulfur
Andrey Panov, UC RUSAL Engineering and Technology
Centre,
RUSSIA
Improving Slurry Rheology: Higher Solids with Better
Flow Properties for Trihydrate and Red Mud Slurry
John Kildea, Nalco an Ecolab Company,
AUSTRALIA
MORNING TEA
1100 - 1220
WEDNESDAY CONCURRENT SESSIONS
1120
1140
1200
Venue: Level 2
Residue Rehabilitation
1030 - 1100
1100
Venue: Meeting Room 12
Residue Rehabilitation
Process Control Additives
Mud Farming: Aligning Residue Management with
Life of Asset Planning
Leon Munro, Residue Solutions,
AUSTRALIA
Towards the Optimum Nutrient Management to
Achieve Sustainable Rehabilitation of Bauxite
Residue Disposal Areas
Chengrong Chen, Griffith University,
AUSTRALIA
Life In Alumina Refineries: A Cross-Refinery Study of
Microbial Communities in Bauxite Residue
Talitha Santini, The University of Queensland,
AUSTRALIA
How Can Plant Propagation Improve the
Environmental Performance of an Integrated Bauxite
and Alumina Operation?
David Willyams, Marrinup Nursery, Alcoa,
AUSTRALIA
Improving Process Safety and Efficiency by
Understanding Foam Formation and Control
John Kildea, Nalco an Ecolab Company,
AUSTRALIA
Effect of Titanium Species on the Precipitation of
Boehmite Under Digestion Conditions
Geoff Riley, Alcoa
AUSTRALIA
New Red Mud Flocculants for High Silica Bauxites
Dannon Stigers, Cytec Industries Inc.,
USA
*The organising committee reserves the right to alter the program as circumstances dictate
Version 5/12/15 V3
1220 – 1320
LUNCH
1320 - 1440
WEDNESDAY CONCURRENT SESSIONS
1320
1340
1400
Residue Chemistry
Knowledge Management
Solution Chemistry Impacts on the Seawater
Neutralisation Process: Benefits of Nanofiltered
Seawater and Reverse Osmosis Brine
Sara Couperthwaite, Queensland University of
Technology,
AUSTRALIA
Settling Behaviours of Low Alumina/Caustic Ratios
During Seawater Neutralisation of Bayer Liquor
John Outram, Queensland University of Technology,
AUSTRALIA
Pathway to a Sustainable Future Through
Collaboration
Joe Cucuzza, AMIRA International,
AUSTRALIA
In-situ Remediation of Bauxite Residue (BR) by
Sulphuric Acid Neutralization and Bipolar-Membrane
Electrodialysis Part 1: pH Rebound and Change in
Physical Properties of Neutralized Residue
Takuo Harato, Environmental Research Institute, Waseda
University,
JAPAN
Development of an Analytical Method for Choosing
Effective Residue Sand Dust Suppressants
Marisa Ioppolo-Armanios, Alcoa,
AUSTRALIA
1420
1440 – 1510
AFTERNOON TEA
1510 - 1630
WEDNESDAY CONCURRENT SESSIONS
Making the Difficult Look Easy: Knowledge
Management
James Grey, Alcoa,
AUSTRALIA
Optimization of Capital Budgets to Maximise Value
and Minimise Risk
Andrew Furlong, WorleyParsons,
AUSTRALIA
Technology Selection, Development and Innovation:
The Hydro Bauxite & Alumina Approach
Raphael Costa, Hydro,
BRAZIL
Energy & Water
Impurities
1510
Energy in Alumina Refining - Setting New Limits
Alessio Scarsella, Outotec GmbH,
GERMANY
1530
Coal Gasification and Impacts on Alumina CFB
Calciner Design
Cornelis Klett, Outotec Pty Ltd,
AUSTRALIA
1550
Validation of Alkaline Disinfection for Recycled Water
Schemes
Amanda Tilbury, Alcoa,
AUSTRALIA
Review of Silicate Thermodynamic Data Relevant to
the Bayer Process
Hong Peng, The University Of Queensland,
AUSTRALIA
The Kinetics of Desilication of Synthetic Bayer Spent
Liquor Seeded with Sodalite, Cancrinite and
Desilicated Bauxite
Lina Shi, University of South Australia,
AUSTRALIA
The Influence of Solid Phase Oxalate (SPO) on
Gibbsite Secondary Nucleation in Synthetic CausticAluminate Solution
Tian Li, CSIRO,
AUSTRALIA
1610
Conference Close
1900 - 2300
HyDens by Rio Tinto Alcan Conference Dinner
BelleVue Ballroom, Perth Convention and Exhibition Centre
Formal closing acknowledgements, prize awarded for best overall paper and best student presentation
*The organising committee reserves the right to alter the program as circumstances dictate
Version 5/12/15 V3
THURSDAY 23 APRIL 2015
0800 – 1730
Technical Tour 1
Alcoa – Willowdale Mine / Pinjarra Alumina Refinery Tour
Cost: $75 per person
0800 – 1730
Technical Tour 2
Alcoa – Willowdale Mine / Wagerup Alumina Refinery Tour
Cost: $75 per person
0800 – 1200
Technical Tour 3
Aerospace NDI – Bassendean
Cost: $55
1200 – 1730
Technical Tour 4
Alcoa – Pinjarra Alumina Refinery Tour
Cost: $55
FRIDAY 24 APRIL 2015
0900 - 1700
IAI Residue Workshop (invitation only)
Perth Convention & Exhibition Centre
*The organising committee reserves the right to alter the program as circumstances dictate
Version 5/12/15 V3