2005-01-0398 SAE TECHNICAL PAPER SERIES Influence of Chassis Characteristics on Sustained Roll, Heave and Yaw Oscillations in Dynamic Rollover Testing Aleksander Hac Delphi Corporation Reprinted From: Vehicle Dynamics and Simulation 2005 (SP-1916) 2005 SAE World Congress Detroit, Michigan April 11-14, 2005 400 Commonwealth Drive, Warrendale, PA 15096-0001 U.S.A. Tel: (724) 776-4841 Fax: (724) 776-5760 Web: www.sae.org The Engineering Meetings Board has approved this paper for publication. It has successfully completed SAE’s peer review process under the supervision of the session organizer. This process requires a minimum of three (3) reviews by industry experts. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. 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Printed in USA 2005-01-0398 Influence of Chassis Characteristics on Sustained Roll, Heave and Yaw Oscillations in Dynamic Rollover Testing Aleksander Hac Delphi Corporation Copyright © 2005 SAE International ABSTRACT In dynamic rollover tests many vehicles experience sustained body roll oscillations during a portion of road edge recovery maneuver, in which constant steering angle is maintained. In this paper, qualitative explanation of this phenomenon is given and it is analyzed using simplified models. It is found that the primary root cause of these oscillations is coupling occurring between the vehicle roll, heave and subsequently yaw modes resulting from suspension jacking forces. These forces cause vertical (heave) motions of vehicle body, which in turn affect tire normal and subsequently lateral forces, influencing yaw response of vehicle. As a result, sustained roll, heave and yaw oscillations occur during essentially a steady-state portion of maneuver. Analysis and simulations are used to assess the influence of several chassis characteristics on the self-excited oscillations. The results provide important insights, which may influence suspension design. INTRODUCTION Dynamic rollover testing has received a lot of attention in the past several years. In an effort to build safer vehicles and to reduce the number of fatalities resulting from rollover accidents, vehicle manufacturers and suppliers pursue design changes, which could lead to improved rollover resistance. These goals cannot be achieved without adequate testing procedures. Concurrently, the need to evaluate and rank rollover resistance of vehicles and pass this information to consumers led to recent introduction by National Highway Traffic Safety Administration (NHTSA) of a dynamic rollover test as part of a New Car Assessment Program (NCAP). In this test, vehicle driven on a level, dry surface is steered by a robot at high rates and large amplitudes of steering angle first in one direction, then the other in order to emulate driver steering input in an emergency road edge recovery maneuver. The vehicle fails the test when it experiences a Two Wheel Lift Off (TWLO) of 2 inches (about 5 cm) or more. After the second turn, the steering angle is maintained for about four seconds. During this portion of maneuver, many vehicles experience sustained, and sometimes even increasing, body roll oscillations. In some instances, these oscillations are so severe that TWLO occurs not in transient, but during steady state part of the maneuver. Concurrently, generally weaker oscillations occur in lateral acceleration and yaw rate responses of vehicle. Similar behavior is observed in severe J-turn maneuvers. To the author’s best knowledge no satisfactory explanation of this phenomenon has been offered. In this paper an explanation of these oscillations is given and a quantitative description is presented using simplified models of vehicle dynamics. It is found that the primary root cause of these sustained vibrations is coupling occurring between the vehicle roll, heave and subsequently yaw modes resulting from suspension jacking forces. These forces cause significant vertical (heave) motions of vehicle body during heavy cornering. These vertical motions result in fluctuations of tire normal forces. Since in the steady-state portion of the dynamic rollover test the vehicle is at the limit of adhesion, where lateral tire forces are approximately proportional to normal forces, changes in normal forces exert direct influence on the lateral forces, and subsequently yaw response of vehicle. As a result, sustained roll, heave and yaw oscillations occur during essentially a steadystate portion of maneuver. These vibrations are analyzed in this paper in more detail. The paper is organized as follows. First, the studied phenomenon is described quantitatively and illustrated using vehicle test data and then reproduced in simulations using a validated vehicle model. It is shown that in addition to roll oscillations, significant body heave oscillations occur. The effect of several parameters on amplitude of oscillations is then examined. It is found that reducing the jacking effects in suspension can nearly eliminate persistent body roll and heave oscillations. Using simplified vehicle models, local stability of the vehicle system in the neighborhood of the operating point is analyzed based on system equations linearized about that point. Influence of several chassis characteristics on the self-excited oscillations is examined. The results provide important insights, which may influence suspension design. 2 Meas. Lat. Accel. [m/s ] 400 200 0 -200 -400 0 2 4 6 8 40 20 0 -20 -40 0 10 measured simulated 5 0 -5 -10 0 2 4 6 8 2 4 Time [s] 6 8 10 Roll Angle [deg] In order to study this phenomenon, vehicle tests were performed using a large pick up truck. The test vehicle is shown in Figure 1. Hand Wheel Angle [deg] NHTSA dynamic rollover test, known as a “road edge recovery maneuver” or “fishhook” test is designed to measure vehicle propensity to tip up or rollover during an emergency maneuver. The result of the test, along with the Static Stability Factor (SSF), are combined to yield the rollover stability star ranking of the vehicle, although the contribution of the dynamic test to the overall ranking is relatively small. In the test, vehicles steered by a robot are swerved in rapid succession in two directions on smooth, level and dry pavement. Following the second turn, the steering angle is kept constant for about four seconds. Details of this test, as well as results obtained for several vehicles have been published by NHTSA (Forkenbrock et al., 2002). One unexpected result of these tests was that, rather than approaching a steadystate condition during the portion of the test with constant steering angle, most vehicles experienced quite severe, sustained body roll oscillations. These were observed regardless of whether the ESC systems were available or enabled on tested vehicles or not. In some cases, the roll oscillations were so severe that the two-wheel lift off (TWLO), as defined by NHTSA, was achieved during the steady-state portion of the maneuver. In rare instances the roll oscillations were increasing. maneuver obtained using a validated vehicle model are also shown. The results of simulation match the test data quite well; more importantly, the model accurately predicts the roll angle oscillations. It should be emphasized that in the simulations the road was assumed to be perfectly smooth and the surface coefficient of adhesion was uniform. Thus the resulting oscillations cannot be explained by variations in road surface, or by road roughness. It is also noted that many vehicles tested by NHTSA (Forkenbrock et al., 2002) experienced much more severe body roll oscillations than those observed in Figure 2. Yaw Rate [deg/s] QUALITATIVE DESCRIPTION 2 4 Time [s] 6 5 0 -5 -10 0 8 Figure 2. Measured and Simulated responses of Vehicle in a Fishhook Test Performed at 40 mph In order to obtain further insight, vehicle roll angle and vertical position of the body in the same maneuver are shown in Figure 3. The load rack above the truck bed was used to vary the height of vehicle center of mass. The weight of the vehicle equipped with all safety and test equipment approached the gross weight. A representative test result in a fishhook maneuver performed at an entry speed of 40 mph (about 18 m/s) is shown in Figure 2. The same entry speed is used throughout this section. The measured steering angle, lateral acceleration at vehicle center of gravity, yaw rate and roll angle are shown. It is seen that vehicle experiences significant body roll oscillations and some oscillations in lateral acceleration and yaw rate responses during the portion of the maneuver when the steering angle is held constant. The results of simulation for the same 5 0 measured simul ated -5 -10 0 1 2 3 1 2 3 4 5 6 7 8 4 5 6 7 8 2 Body Heave [cm] Figure 1. Test Vehicle Roll Angl e [deg] 10 0 -2 -4 -6 -8 0 Time [ s] Figure 3. Roll and Heave Motions Of Vehicle Body During Fishhook Maneuver 40 2/3 nominal nominal 1.5 nominal 5 0 -5 -10 0 2 4 6 5 0 -5 -10 0 Yaw Rate [deg/s] 2 Meas. Lat. Accel. [m/s ] 0 -5 -10 0 2 4 6 20 0 -20 -40 0 8 20 2 4 6 8 2 4 Time [s] 6 8 5 10 0 -10 2 4 Time [s] 6 8 0 -5 -10 0 0 -20 2 4 6 8 Figure 5. Effects of Roll Centers Heights and Nonlinearity in Suspension Stiffness Characteristics on Vehicle Behavior in Fishhook 5 Body Heave [cm] Roll Angle [deg] 10 40 nominal linear zero rollc 5 -20 0 20 -40 0 8 10 Body Heave [cm] 10 Yaw Rate [deg/s] Meas. Lat. Accel. [m/s 2] In order to investigate the effects of vehicle suspension parameters on the studied phenomenon, several of them were varied in simulations. To illustrate, the results for vehicle with nominal damping, two thirds of nominal damping and one and a half of the nominal damping at all four corners are shown in Figure 4. performance. Among other parameters considered, the height of roll centers and, to a lesser extent, nonlinearity in suspension stiffness characteristics proved to have the largest influence on vehicle behavior. Within the typical range of values, reducing the height of roll centers and making the stiffness characteristic more linear both reduced the amplitude of body oscillations, although they increased the steady-state roll angle, about which the oscillations occur. An illustrative example is shown in Figure 5. Here the results for nominal vehicle, vehicle with linear suspension stiffness characteristic (versus progressive characteristic for nominal suspension), and vehicle with nominal stiffness characteristic and roll centers at the road level are shown. Roll Angle [deg] According to SAE sign convention, positive vertical position corresponds to the body being down relative to the static equilibrium. In the test data, the body roll angle and the vertical position were determined from three height sensors placed in three corners of the body. Thus, the “measured” vertical position at the body center of gravity is a derived value and may be inaccurate; hence the discrepancy between the traces of body heave obtained from test data and simulation. During a portion of the maneuver performed at a constant steering angle, the vehicle body is subjected to approximately periodic oscillations in both roll and heave of approximately the same frequency of about 1.6 Hz. Both types of oscillations appear to be coupled; furthermore, vertical oscillations appear to be coupled with the lateral acceleration (not shown in Figure 3), as expected. A possible explanation is that the vertical body motions cause changes in vertical tire forces, which induce fluctuations in lateral forces that in turn affect lateral acceleration and subsequently sustain body roll oscillations. 2 4 Time [s] 6 8 0 -5 -10 -15 0 2 4 Time [s] 6 8 Figure 4. Effect of Suspension Damping on Vehicle Response in Fishhook Maneuver As expected, reducing the suspension damping increases the amplitude and time duration of oscillations, while increasing it has an opposite effect. Simulations performed for wider range of damping variations showed similar trend, with only minimal and quickly damped oscillations when damping is increased to double the nominal value. However, for the vehicle considered here, oscillations cannot be entirely eliminated by variation of suspension damping within the range, which is normally judged acceptable for good body isolation (ride) Reducing the heights of roll centers increases the peak and steady-state values of roll angle, but it also significantly reduces amplitude of body heave vibrations and roll oscillations at steady-state. The effect of suspension nonlinearity is subtler, but making the suspension stiffness characteristic linear also reduces the roll and heave oscillations and makes them appear better damped. This is not surprising, since reducing suspension stiffness at the operating point, while keeping damping unchanged, increases the damping ratio. Reducing suspension nonlinearity and the heights of roll centers are both factors contributing to reduction in the suspension jacking forces. These are the unbalanced vertical components of the suspension forces, which occur during cornering on a smooth road surface and tend to lift the vehicle body above the static equilibrium. Reducing the height of the roll centers reduces the vertical components of the resultant forces in the rigid suspension arms during cornering. Reducing nonlinearity in the suspension stiffness characteristic makes the compression of the outside suspension closer to the extension of the inside suspension, thus reducing the lifting of body center. This is explained in more detail in the next section. In maneuvers performed on smooth roads, jacking forces in the suspension constitute a primary coupling mechanism between the body roll and heave modes. Nonlinearities in suspension damping can also contribute an unbalanced vertical force during transient maneuvers, but this effect is generally smaller and occurs only during transients. 10 5 0 -5 -10 0 2 4 6 8 C 0 -20 -40 0 Body Heave [cm] Roll Angle [deg] 5 0 -5 4 Time [s] 6 As described earlier, during steady-state cornering jacking forces arise primarily due to two sources: vertical components of forces transmitted by suspension rigid links and nonlinearities in suspension stiffness characteristics. The first effect is illustrated in Figure 7. hroll 8 R Fz 2 4 6 F 8 0 hrollc Fy γ 2 2 In this section a simplified analytical model is developed, which describes the coupling between the roll and heave body modes and subsequently the yaw plane motion. The model needs to be simple enough to facilitate studies of the system stability and to describe explicitly the effects of important design parameters on vehicle body roll oscillations in fishhook tests. At the same time, the model should capture the important aspects of vehicle behavior in a steady-state turn at the limit lateral acceleration, as the vehicle experiences in the second phase of fishhook maneuver. In particular, the effects of suspension jacking forces, which couple the roll and heave modes must be included in the model. 20 10 -10 0 ANALYSIS 40 1/2 st.com. nominal 2 st.com. Yaw Rate [deg/s] Meas. Lat. Accel. [m/s 2] The effects of other parameters of the vehicle were considered in simulations. For example, the influence of front steer compliance is illustrated in Figure 6. Performance of a vehicle with nominal steer compliance is compared to one with one half and double the nominal compliance. Within a reasonable range of values the effect of steer compliance is small. However, even when the front steer compliance is twice the nominal value, the body roll and heave oscillation do not decrease, even though the steady-state values of lateral acceleration and roll angle are reduced. This is somewhat surprising, since the oscillations generally decrease as severity of maneuver is reduced. Additional simulations demonstrated that in maneuvers performed at higher speeds, increasing front steer compliance may even lead to increased body roll oscillations in the steady-state portion of maneuver. This effect is further analyzed in the next section. state portion of maneuver. In order to verify this conjecture, provide further insights, and establish quantitative relationships between vehicle parameters and the investigated phenomenon, stability analysis of vehicle during steady-state limit cornering was conducted. It is described in the next section. tw/2 -2 -4 -6 -8 Figure 7. Jacking Force Exerted by Suspension Links 0 2 4 Time [s] 6 8 Figure 6. The Effect of Front Steer Compliance on Vehicle Response in Fishhook Maneuver It is concluded that the most likely primary cause of sustained body roll oscillations in steady-state portion of the maneuver is coupling between the vehicle roll, heave and subsequently yaw modes resulting from suspension jacking forces. These forces cause vertical (heave) motions of vehicle body, which in turn affect tire normal and subsequently lateral forces, influencing yaw response of the vehicle. As a result, sustained roll, heave and yaw oscillations occur during essentially a steady- Lateral forces generated during cornering maneuvers are transmitted between the body and the wheels through relatively rigid suspension links. In general, these members are not parallel to the ground; therefore the reaction forces in these elements have vertical components, which usually do not cancel out during cornering, resulting in a vertical net force, which pushes the body up. It is known (Gillespie, 1993; Reimpell and Stoll, 1996) that forces transmitted between the vehicle body and a wheel through lateral arms are dynamically equivalent to a single force, which reacts along the line from the tire contact patch to the roll center of suspension. The roll center is by definition the point in the transverse vertical plane at which lateral forces applied to the sprung mass do not produce suspension roll. This is illustrated in Figure 7 for a double A arm suspension. If the tire lateral force is Fy, then the jacking force, Fz, is Fz = F y tan γ (1) where γ is the inclination angle of the line connecting tire contact patch with the roll center to the horizontal. Note that in SAE sign convention the force lifting the body up is negative. The second jacking effect is due to non-linear spring characteristics. Suspension stiffness characteristics are usually progressive; that is, stiffness increases with suspension deflection in order to maintain good ride properties with a full load and to minimize bottoming of suspension. During cornering maneuvers, a progressive characteristic of suspension permits smaller deflection in compression of the outside suspension than deflection in extension of the inside suspension. As a result, height of vehicle center of gravity increases. This effect can be particularly significant for fully loaded vehicle, for which the suspension can become fully compressed during heavy cornering, thus entering the region of high nonlinearity. This effect is illustrated in Figure 8. Fz ∆zcomp ∆zext ∆Fz O ∆z A ∆Fz Figure 8. Jacking Effect Resulting from Non-linearity in Suspension Stiffness Characteristic The nominal operating point, corresponding to static equilibrium of lightly loaded vehicle is the point O, and the operating point with full load is A. In Figure 8 suspension extension is positive and compression negative. During cornering, part of the roll moment, which is not balanced by a roll bar, Mrolls, is balanced by the suspension springs, resulting in a vertical load transfer of ∆Fz = Mrolls/ts, where ts is either the lateral distance between the suspension springs (for a rigid axle) or a track width multiplied by suspension linkage ratio. Due to nonlinear spring characteristics, this change in spring load brings about extension of the inside suspension by ∆zext, which is larger in magnitude than compression of the inside suspension, ∆zcomp. As a result, in addition to body roll, the center of the body will experience a vertical displacement of ∆z = ∆z ext − ∆z comp (2) 2 Thus for any value of roll moment (in static conditions) the corresponding values of roll angle and vertical rise of body center can be determined. This vertical displacement can be expressed in terms of suspension force at the operating point. Carrying out these calculations for front and rear suspensions, the jacking effect at vehicle center of gravity can be determined and expressed in terms of vertical force in response to body roll angle: Fzs = k zφ (φ )φ (3) Here Fzs is the jacking force due to the non-linearity in suspension stiffness and kzφ denotes the coefficient relating the jacking force to roll angle. Note that since the jacking force is always negative in SAE sign convention, kzφ is negative for positive roll angles. STABILTY ANALYSIS OF ROLL AND HEAVE MOTION As stated earlier, our objective here is to develop a simplified model, which would permit one to study the effects of design parameters on stability of roll and heave modes during limit cornering. According to Liapunov’s indirect method, local stability of a nonlinear system can be determined, under quite general conditions, by studying the stability of linearized model, as long as the linearized system is not marginally stable (Vidyasagar, 1978, Section 5.4). In this section we first introduce a simple non-linear model describing the lateral motion of vehicle along with the body heave and roll, which takes into account fundamental couplings between these modes. Subsequently, we linearize equations for this model around the operating point corresponding to steady-state limit cornering; using this linearized equations, we formulate necessary and sufficient conditions for the asymptotic stability (or instability) of the system. Since the parameters in the equations of motion depend on the characteristic parameters of the vehicle and the suspension system, the effects of these design parameters on stability in steady-state limit cornering can be examined. The lateral, roll and heave modes can be approximately described by the following equations: ma y + m s (hroll − z )φ = F yf cos δ + F yr I xx φ + cφ φ + k φ φ = −m s (hroll − z )(a y − gφ ) ( ) m s z + c z z + k z z = − F yLF − F yRF cos δ tan γ ( ) (4) f − F yLR − F yRR tan γ r + k zφ (φ )φ − m s g (1 − cos φ ) In the above equations m denotes vehicle mass, ms the body (sprung) mass, hroll is the height of body center of mass above the roll axis at equilibrium, Ixx the body roll moment of inertia about the roll axis, Fyf and Fyr are the lateral forces of front and rear axle, δ is the front wheel steering angle, cφ and kφ are the roll damping and roll stiffness of suspension, cz and kz are the suspension damping and stiffness in vertical direction (in heave), FyLF, FyRF, FyLR, and FyRR are the lateral tire forces, γf and γr are the inclination angles of lines connecting the tire contact patches to the roll centers for front and rear suspensions, respectively, kzφ is the term describing the jacking force due to suspension stiffness nonlinearity, and g is gravity acceleration. Variable ay denotes lateral acceleration, φ - the body roll angle, and z vertical position of the body with respect to static equilibrium. SAE sign convention is used in equations (4). The stiffness parameter values kφ and kz include the effects of suspension and tire compliance and they correspond to linearized values about the operating point. In order to simplify the terms involving the differences in lateral tire forces appearing in the last of equations (4), it is assumed that the tire lateral forces in limit cornering are proportional to the normal forces. That is, for the front axle F yLF − F yRF F yf = FzLF − FzRF Fzf (5) where subscript z refers to vertical forces. Similar equation holds for the rear axle. In addition, the normal force for the left front tire can be approximated by the following equation FzLF = m mb g − s z + κ 2L m ( mh a y − gφ tw f ) (6) (7) 2mκ f h tw g tan γ f , Ar = ( ) 2m 1 − κ f h tw g tan γ r where µ y = a y max / g and aymax is the maximum steadystate acceleration, which vehicle can sustain on dry road. The sign of expression on the right hand side is the same as that of ay. Substituting equations (7) and (9) into equations (4) yields ma y + m s (hroll − z )φ = µ y (mg − m s z) I xx φ + cφ φ + k φ φ = − m s (hroll − z )(a y − gφ ) ( ) ( m s z + c z z + k z z = − A f + Ar a y a y − gφ + k zφ (φ )φ − m s g (1 − cos φ ) ) (8) It can further be assumed that in the limit cornering, the sum of all lateral tire forces is proportional to the total normal load. That is (10) The system of equations (10) can now be linearized about the operating point (ay0, φ0, z0), which corresponds to steady-state limit cornering. Let us denote a y = a y 0 + ∆a y , φ = φ 0 + ∆φ , z = z o + ∆z (11) where the symbol ∆ signifies presumably small incremental variables. Carrying out the linearization procedure (that is, substituting (11) into (10), canceling equal terms on both sides of equations, and neglecting higher order terms in incremental variables), the following linear equations are obtained: m∆a y + m s hroll1 ∆φ = − µ y m s ∆z I xx ∆φ + cφ ∆φ + kφ1 ∆φ − m s a y 2 ∆z = − m s hroll1 ∆a y ( ) [ ( ) (12) ] + k zφ + A f + Ar a y 0 g − m s g sin φ 0 ∆φ The following notation is used in the above equations: hroll1 = hroll − z 0 , k φ1 = k φ − m s g (hroll − z 0 ) a y1 = a y 0 − 1 gφ 0 , a y 2 = a y 0 − gφ 0 2 (13) Note that since z0 < 0, hroll1 > hroll. Eliminating the incremental lateral acceleration, ∆ay, from equations (12) yields a system of two second-order linear differential equations with two unknowns. After taking the Laplace transform on both sides of these equations, the following fourth-order characteristic equation is obtained: b4 s 4 + b3 s 3 + b2 s 2 + b1 s + b0 = 0 Here Af and Ar are the following coefficients: Af = (9) m s ∆z + c z ∆z + k z ∆z = −2 A f + Ar a y1 ∆a y Here L denotes vehicle wheelbase, b is the distance of vehicle center of mass to the rear axle, h the height of vehicle center of mass above the ground, and κf is the fraction of the total suspension roll stiffness contributed by the front suspension. In addition to the static component, this equation reflects the influence of the quasi-static load transfer due to cornering and the effect of body heave. Analogous equations can be written for the remaining tires. Using equations (5) and (6) and their analogues for remaining tires, as well as the stated assumption that the lateral forces are proportional to the normal forces, the following equations are obtained: (FyLF − FyRF )cos δ tan γ f = A f a y (a y − gφ ) (FyLR − FyRR )tan γ r = Ar a y (a y − gφ ) F yf cos δ + F yr = µ y (mg − m s z) (14) In order to abridge the subsequent equations, the following notation is introduced: 2 m s2 hroll m 1 , b22 = 2 A f + Ar a y1 s hroll1 m m m m s1 = m s − 2 A f + Ar a y1 µ y s (15) m k zφ 1 = k zφ + A f + Ar a y 0 g − m s g sin φ 0 , ( I xx1 = I xx − ( ( ) ) ) Now the coefficients in equation (14) are given by: b0 = k z k φ 1 − m s a y 2 k zφ1 , b1 = cφ k z + k φ 1c z , b2 = I xx1 k z + k φ 1 m s1 + cφ c z − µ y k zφ 1 m s2 hroll1 m − m s a y 2 b22 , b3 = I xx1 c z + cφ m s1 , b4 = I xx1 m s1 − µ y b22 (16) m s2 hroll1 m Stability of the linear system of equations (12) is determined by the roots of the characteristic equation (14). All of them must have negative real parts for the system to be asymptotically stable. The presence of exponentially stable, but weakly damped modes can also be detected. Since the coefficients of equations (12) and (14) depend on the parameters of the vehicle and on suspension design parameters, their effects on system stability can be investigated. To illustrate, the effect of location of roll centers on vehicle stability is shown in Figure 9. These results were obtained for nominal vehicle parameters and lateral acceleration at the 2 operating point ay0 = 8.5 m/s . Rear Roll Center Height [m] UNSTABLE 0.3 0.2 STABLE 0.1 0 0 0.1 0.2 0.3 0.4 Front Roll Center Height [m] It has been known based on quasi-static analysis (Hac, 2002) that in order to maximize rollover resistance, roll centers cannot be too high, since then the positive effect of reducing steady-state roll angle may be offset or even dominated by the negative effect of increase in height of the body center of mass during cornering due to jacking forces. The analysis in this paper demonstrates that the heights of roll centers are also limited by the requirement of stable roll response in the steady-state portion of the fishhook test. Although for the vehicle considered here, the heights of roll centers that can induce unstable behavior are larger than typically occurring in light vehicles, even lower values can contribute to stable, but poorly damped response. It should be noted that when both roll centers are at the ground level and the suspension characteristic is linear, then the coefficients Af = Ar = 0 (equation 8) and kzφ= 0. Consequently, there is no coupling between the roll and heave modes according to equation (12) and heave mode is not excited at all; as a result, the system is asymptotically stable. Similarly the effects of other vehicle design parameters, which affect parameters in equation (12), on stability of vehicle in steady state limit cornering can be investigated. These parameters include suspension stiffness and damping, roll stiffness distribution between front and rear axles, vehicle mass (payload), roll moment of inertia, etc. Although the effect of tires is not directly included, it is reflected to some extend in the steady state lateral acceleration at the limit, ay0. For example, it can be shown that increasing this value by use of more aggressive tires makes the linearized system less stable. 0.5 0.4 linearized equations (12). Instability of the linearized model implies only local instability of the nonlinear vehicle model, since as the amplitude of oscillations increases, the assumption that the incremental variables are small is violated. Thus, the nonlinear system may not become unstable, but develop a limit cycle. On the other hand, significant oscillation may occur when the linearized system is stable, but with poorly damped mode(s). In this case vibrations induced during the transient phase of fishhook maneuver will not increase, but may decay very slowly. 0.5 Figure 9. Influence of Roll Center Locations on Stability of Linearized System Increasing the height of roll centers (with other parameters unchanged) can make the vehicle unstable. The size of the stability region, however, is sensitive to the operating point, in particular to the lateral acceleration, ay0. The line separating the stable and unstable regions is a straight line since the effects of roll center heights are contained in parameters hroll, Af and Ar, with the first being a linear function of roll center heights and the latter appearing only as a sum in It is noted that during Fishhook maneuvers vehicle body experiences not only roll and heave, but also pitch motion. This has primarily two causes: longitudinal deceleration of vehicle during hard cornering and differences in proportion between front and rear jacking forces relative to weigh distribution. The effect of body pitch was neglected in the interest of simplicity. Taking it into account would not provide significant new insights, but would make close form solution too complex. ANALYSIS OF EFFECT OF STEER COMPLIANCE Vehicle response in the steady-state cornering at the limit can be affected by steering compliance, which introduces coupling between the lateral acceleration and front steering angle. Considering a vehicle model that describes yaw plane motion along with the roll and heave body motions yields equations that are too complex for explicit analysis. Fortunately, significant insights regarding this coupling mechanism can be gained by considering vehicle motion in the yaw plane only. The equations of motion are: ( ) m v y + v x Ω = F yf cos δ + F yr = F a cos δ − F b I zz Ω yf yr (18) where δ0 is the front steer angle without compliance and KF is the lateral force steer compliance coefficient, which is assumed constant. Assuming that the incremental steer angle due to compliance, K F F yf , is much smaller than δ0, the function cos δ can be approximated by a Taylor expansion limited to linear terms. This yields cos δ = cos δ 0 + K1 F yf , K1 = K F sin δ 0 (19) Note that the presence of compliance reduces the steering angle, δ, compared to δ0, but increases cosδ, thus increasing the forcing term in equation (17). Substituting equation (19) into (17) and subsequently linearizing these equations about the operating point (vy0, Ω0), the following system of equations for incremental variables is obtained: ( ) ( ) = ∆F a (cos δ + 2 K F )− ∆F b I zz ∆Ω yf 0 1 yf 0 yr m ∆v y + v x ∆Ω = ∆F yf cos δ 0 + 2 K 1 F yf 0 + ∆F yr β0 Cf0 = tanβ0 (17) Here Ω denotes vehicle yaw rate, vx and vy are the longitudinal and lateral velocities of vehicle center of mass, a and b are the distances of vehicle center of mass to the front and rear axles, respectively, Izz denotes vehicle yaw moment of inertia and the meaning of other symbols remains the same as before. Due to front steer lateral force compliance, the front steer angle is δ = δ 0 − K F F yf Fyf (20) In the above Fyf0 is the front axle lateral force at the operating point. Let us assume further that the cornering stiffness of both tires of front and rear axles at the operating point are Cf0 and Cr0, respectively. The cornering stiffness at the operating point can be interpreted as a tangent of the inclination angle of the lateral force versus slip angle characteristic at the tire slip angle corresponding to the operating point. This is conceptually illustrated in Figure 10 for the front axle. The cornering stiffness in the linear range of the tire characteristic is Cfl and at the operating point corresponding to severe cornering it is Cf0. The latter is much smaller than the former. Cfl = tanβl βl αf Figure 10. Front Axle Lateral Force Characteristic The incremental front axle lateral force, ∆Fyf, is related to the front axle incremental slip angle, ∆αf, as follows: ∆v y + a∆Ω ∆F yf = −C f 0 ∆α f = −C f 0 − ∆δ f vx (21) Since, however, due to equation (18) ∆δ f = − K F ∆F yf (22) equations (21) and (22) yield ∆F yf = − Cf0 ∆v y + a∆Ω 1+ C f 0KF vx (23) Similarly for the rear axle, ∆v y − b∆Ω ∆F yr = −C r 0 ∆α r = −C r 0 vx (24) Substituting equations (23) and (24) into the state equations (20) and performing some manipulations yields ∆v y = − = ∆Ω C f 1 + Cr0 mv x C r 0 b − C f 1a I zz v x C r 0 b − C f 1a ∆v y + − v x + ∆Ω mv x ∆v y − C f 1a 2 + C r 0 b 2 I zz v x (25) ∆Ω In the above equations C f 1 = C f 0 cos δ 0 1 + 2 K F tan δ 0 Fyf 0 1+ C f 0KF (26) Equations (25) lead to a second order characteristic equation, from which stability conditions can be derived. However, these equations have the same form as those describing a linear bicycle model (Wong, 1993). Therefore, when Cf1 and Cr0 are both positive, the sufficient condition for asymptotic stability at all speeds is that the value of Cr0b-Cf1a, which is directly related to the undesteer gradient, be positive. Using equation (26) it is straightforward to show that the following two conditions must be satisfied in order to make the understeer gradient of the linearized system negative: C r 0 b − 2aF yf sin δ 0 < 0 KF > C r 0 b − C f 0 a cos δ 0 2aF y 0 sin δ o − C r 0 b (27a) (27b) For realistic values of parameters these conditions cannot be satisfied. However, the handling model becomes less stable as a result of steer force compliance if the presence of compliance increases the value of coefficient Cf1, since in this case the value of Cr0b-Cf1a, and consequently the understeer gradient, are reduced. According to equation (26), Cf1 = Cf0cosδ0 when the steer force compliance, KF = 0. Thus the presence of compliance increases the apparent front cornering stiffness value, Cf1, if C f 0 < 2 F y 0 tan δ 0 (28) In the linear range of tire operation this condition is not satisfied since Cf is much larger than Fy (for example, for the vehicle considered here, Cf ≈ 110,000 N/rad and Fy is always less than 20,000 N). Thus in the linear range, the steer force compliance reduces the front cornering stiffness coefficient, Cf1, improving stability. When the vehicle is at the limit, however, as is the case in the fishhook maneuver, the front cornering stiffness can be lower than Cf by an order of magnitude and may even be close to zero, as illustrated in Figure 10. At the same time, the value of 2Fy0tanδ0 can be substantial when the front steering angle is very large. For example, for the vehicle considered here in the fishhook maneuver o 2Fy0tanδ0 ≈ 2*15,000N*tan20 ≈ 11,000 N, which can be larger than Cf0 at the limit. Thus, the presence of front steer compliance can significantly reduce the stability margin of vehicle in the yaw plane for large steering angles experienced in fishhook maneuver. This is particularly true for maneuvers performed at higher speeds, when front tire slip angle becomes large, resulting in small values of front axle cornering stiffness at the operating point. Therefore, yaw plane motion of the vehicle becomes more sensitive to changes in normal loads, thus reinforcing the coupling between the body roll and heave and vehicle yaw modes. The observation that the presence of steer force compliance may reduce vehicle stability margin by increasing the apparent front axle cornering stiffness of the linearized model at large steering angles may seem surprising. This can be heuristically explained as follows. The impact of the steer force compliance on the apparent front cornering stiffness of the linearized model is the result of two influences, one of which acts to increase, the other to reduce, the cornering stiffness (and consequently the lateral force). The net result depends on which effect dominates. In fact, the steer compliance reduces the cornering stiffness of the linearized system, as seen in equation (23). However, the steer compliance also reduces the steering angle, δ, and thus increases cosδ, as expressed in equation (19). The latter effect is significant only for large steering angles. Since the front axle lateral force in equation (17) is a product of Fyf, which is reduced, and cosδ, which increases, the net result depends on which effect dominates. For very large steering and slip angles of front axle, the steering compliance may provide a positive feedback of lateral force, thus increasing the coupling between vertical and yaw modes of vehicle and contributing to instability. CONCLUSION In this paper sustained body roll oscillations experienced by vehicles during a steady-state portion of road edge recovery maneuver were explained and analyzed. It was found that these oscillations occurring during hard cornering arise primarily because of coupling between the body roll and heave, and subsequently vehicle yaw modes resulting from suspension jacking forces. These forces result in vertical motions of vehicle body, which cause fluctuations in tire normal forces and consequently tire lateral forces. The lateral forces directly influence lateral acceleration of vehicle, which in turn affects body roll. The presence of front steer compliance may reinforce the coupling between the vertical and yaw modes and make the vehicle yaw motion less stable under the conditions analyzed here, but for realistic parameter values this is a higher order effect. Stability analysis of coupled roll, heave and yaw motions demonstrated that increasing roll center heights, which increases jacking forces and can be used as means of reducing steady-state roll angle, generally reduces dynamic stability of vehicle roll and heave motion in limit cornering by reinforcing the coupling between the roll and heave modes, which is the primary mechanism responsible for sustained oscillations. Thus, in addition to other considerations, the heights of roll centers are limited by the requirement of stable roll response in the steady-state portion of the fishhook test. Other suspension design characteristics, which lead to increase of jacking forces, such as extremely progressive suspension stiffness characteristic at the operating point (which may be the case when suspension bottoms) also contribute to oscillatory response. As expected, increasing suspension damping makes vehicle response more stable, but the levels of damping necessary to effectively suppress the oscillations may be, for some vehicles with high center of gravity, difficult to reconcile with requirements of ride comfort in normal conditions. REFERENCES 1. Forkenbrock, G. J., Garrott, W. R., Heitz, M. and O’Harra, B. C., 2002, “A Comprehensive Experimental Evaluation of Test Maneuvers that May Induce On-Road, Untripped, Light Vehicle Rollover. Phase IV of NHTSA’s Light Vehicle Research Program”, NHTSA DOT HS 809 513. 2. Gillespie, T. D., 1992, “Fundamentals of Vehicle Dynamics”, SAE, Inc., Warrendale, PA. 3. Hac, A., 2002, “Rollover Stability Index Including Effects of Suspension Design”, SAE paper No. 200201-0965, SAE Congress, 2002. 4. Reimpell, J. and Stoll, H., 1996, “The Automotive Chassis. Engineering Principles”, SAE, Inc., Warrendale, PA. 5. Vidyasagar, M., 1978, “Nonlinear System Analysis”, Prentice Hall, Englewood Cliffs, NJ. 6. Wong, J. Y., 1993, “Theory of Ground Vehicles”, John Wiley & Sons, New York, NY.
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